
Maintenance  Schedule I - Gasoline  Engines  Heavy 
Duty  Emissions 
(Continued) 
0 Check  readfront  axle fluid  level and add fluid  as needed. Check 
constant  velocity joints and axle  seals  for leaking.** 
0 For 2-Wheel  Drive vehicles only: Clean and repack the front wheel 
bearings  (or  at  each  brake relining, whichever  occurs first). 
0 Inspect  air cleaner  filter if you are driving in dusty conditions.  Replace 
Replace fuel filter. Replace filter sooner if it is clogged.? 
filter 
if necessary. 
An  Emission  Control Service. 
0 Inspect  accessory  drive  (serpentine)  belt for  cracks,  fraying and wear 
and check  belt for  proper  tension. Adjust  or replace belt 
as needed. An 
Emission  Control Service. 
0 Inspect shields and underhood  insulation  for  damage or looseness. 
Adjust 
or replace as required. This is a  Noise  Emission  Control 
Service.  Applicable  only  to vehicles  sold  in  the  United  States. 
If your  engine  has a thermostatically  controlled cooling  fan, inspect  all 
hoses and ducts  for  proper hook-up (or every 
12 months, whichever 
occurs  first). Be sure the valve works properly. 
This  is a  Noise 
Emission  Control  Service.  Applicable  only  to  vehicles  sold  in  t\
he 
United  States. 
DATE SERVICED BY: ACTUAL MILEAGE 
39,000 Miles (65 000 km) 
0 Change  engine  oil and filter (or every 3 months, whichever  occurs 
first). 
An Emission  Control Service. 
0 Lubricate the front suspension, king  pin bushings,  steering linkage, 
transmission  shift linkage, transfer  case shift linkage, parking brake 
cable  guides,  rear driveline  center  splines,  front  axle  propshaft splines, 
brake pedal  springs and clutch pedal springs. Ball  joints and king pin 
bushings  should not be lubricated unless 
their temperature  is 10" F 
(-12" C), or higher. When weather is  cold, let the ball  joints and king 
pin bushings  warm up before lubrication  or  they could  be damaged. 
Perform each 
of the listed lubrication service items  at this mileage 
interval  (or every 
12 months, whichever  occurs  first). 
(Continued) 
7-44 
ProCarManuals.com 

Maintenance Schedule I - Gasoline  Engines  Heavy 
Duty  Emissions 
(Continued) 
0 
0 
0 
0 
0 
0 
0 
Drain,  flush  and refill  the  cooling system with new coolant (or every  24 
months,  whichever  occurs  first).  See  “Engine  Coolant”  in the Index  for 
what  to use. 
An  Emission  Control  Service. 
Also inspect the hoses and  replace them if they are  cracked,  swollen or 
deteriorated.  Tighten all hose  clamps  (except  constant tension  clamps). 
Remove  debris  and clean the outside 
of the radiator  and  air 
conditioning  condenser. Wash the radiator neck. 
To ensure  proper 
operation,  pressure test the radiator and  cap. 
Replace  air  cleaner  filter. Replace  filter more often under dusty 
conditions. 
An Emission  Control  Sewice. 
For 2-Wheel  Drive vehicles  only: Clean  and repack the front  wheel 
bearings  (or at each brake  relining, whichever  occurs  first). 
Replace  fuel filter.  Replace  filter  sooner  if it is  clogged.? 
Adjust  timing 
to underhood  label  specifications. Inspect the inside and 
outside 
of the  distributor  cap  and rotor for cracks, carbon  tracking and 
corrosion.  Clean or replace as needed. 
An  Emission  Control  Service. 
This  is  a  Noise  Emission  Control  Service. 
If your vehicle has  a thermostatically  controlled  air cleaner, inspect all 
hoses  and ducts  for  proper hook-up.  Be  sure the valve works properly. 
An Emission  Control  Service. This  is  a  Noise  Emission  Control 
Service. 
Inspect  accessory  drive (serpentine) belt  for cracks,  fraying  and wear 
and  check  belt for proper tension. Adjust  or replace belt as needed. 
An 
Emission  Control  Service. 
Inspect  shields  and  underhood insulation  for  damage or looseness. 
Adjust  or replace  as required. 
This  is  a  Noise  Emission  Control 
Service.  Applicable  only  to  vehicles  sold  in  the  United  States.\
 
Check  the air intake  system installation  to assure that  gaskets  are 
properly  sealed and that all hose  connections, fasteners and  other 
components  are  tight. Also  check  to  be sure  that the air  cleaner housing 
is properly  seated, the cover  fits tightly  and the wing nuts  are tight. 
Tighten  connections  and  fasteners  or replace damaged parts  as 
necessary. 
This  is  a  Noise  Emission  Control  Service.  Applicable  only 
to  vehicles  sold  in  the  United  States. 
(Continued) 
7-47 
ProCarManuals.com 

Maintenance Schedule I - Gasoline  Engines  Heavy 
Duty  Emissions 
60,000 Miles (100  000 km) 
0 
0 
0 
0 
Change  engine  oil and filter (or every 3 months,  whichever  occurs 
first). 
An Emission  Control  Service. 
Lubricate  the front  suspension,  king pin bushings,  steering linkage, 
transmission  shift  linkage, transfer case 
shift linkage, parking  brake 
cable  guides,  rear driveline  center  splines,  front  axle propshaft  splines, 
brake pedal  springs and  c1utc.h pedal springs.  Ball joints  and king  pin 
bushings  should not be 1ubricate.d  unless their  temperature  is 10" 
F 
(-1 2" C j, or  higher.  When weather  is cold. let the  ball joints  and king 
pin  bushings  warm  up before lubrication  or they  could  be damaged. 
Perform  each 
of the listed  lubrication  service items  at this mileage 
interval  (or every 
12 months, whichever  occurs  first). 
Check  readfront  axle  fluid  level and add fluid 
as needed.  Check 
constant  velocity joints and axle  seals  for  leaking.*'+ 
For  vehicles  equipped 
with a 5-speed  manual transmission  with deep 
low:  Lubricate  the clutch fork  ball stud through the fitting  on the clutch 
housing.  Lubricant  must  be added 
sparirzgl~ to the  fitting, as very  little 
is  required  to  lubricate the ball stud  surface. 
Do not add lubricant more 
often than  specified. 
Too much  lubricant  will  damage  the  clutch 
assembly. 
Inspect  air  cleaner  filter if you are  driving in dusty  conditions.  Replace 
filter  if necessary. 
An  Emission Cor-ltrol Serrice. 
Replace  fuel  filter. Replace  filter  sooner if it is clogged.? 
Inspect  spark plug wires. 
A77  E~~zission Control Service. i- 
Inspect fuel tank,  lines.  rails, injection assembly,  cap and  cap  gasket. 
An Emissiopz  Control  Service.  ?-Fuel jilter replacement  is  not  required 
Inspect  accessory  drive  (serpentine)  belt for  cracks,  fraying  and wear 
and  check  belt for  proper  tension.  Adjust  or replace belt as needed. 
An 
Emission  Control  Service. 
Inspect  shields and underhood  insulation  for damage or looseness. 
Adjust  or replace 
as required. This is a  Noise  Emission  Control 
Service.  Applicable  only 
to vehicles  sold  in  the  United  States. 
7-51 
ProCarManuals.com 

Maintenance Schedule II - Gasoline Engines  With 
Heavy  Duty  Emissions 
24,000 Miles (40 000 km) 
0 
Change  engine  oil and filter (or every 12 months, whichever  occurs 
first). 
AI? Emission  Control  Senice. 
Lubricate the front  suspension. king  pin bushings,  steering  linkage, 
transmission  shift  linkage, transfer case shift  linkage,  parking brake 
cable  guides,  rear driveline  center  splines,  front  axle propshaft splines, 
brake  pedal springs  and clutch pedal  springs. Ball joints  and king  pin 
bushings  should not  be lubricated  unless their  temperature 
is 10" F 
(-12" C), or higher. When  weather  is cold,  let  the  ball  joints and king 
pin  bushings  warm  up before  lubrication  or they could  be damaged. 
Perform each  of the listed lubrication  service  items  at this  mileage 
interval  (or every 
12 months. whichever  occurs  first). 
Check  readfront  axle fluid level  and  add fluid  as needed.  Check 
constant  velocity joints and axle  seals for leaking.'k'* 
Inspect  engine accessory  drive belts 
(or every 24 months. whichever 
occurs  first). 
An  Emission  Control  Service. 
Drain,  flush  and refill cooling system (or every 24 months, whichever 
occurs  first).  See "Engine  Coolant''  in  the Index  for what 
to use. 
Inspect hoses. Clean radiator,  condenser, pressure cap and neck. 
Pressure test the  cooling system and pressure  cap. 
An Enzission Control 
Service. 
Replace  air cleaner  filter. An Ettzissiorz  Control  Service. 
Replace fuel filter. An Emission  Control  Service. 
DATE SERVICED BY: ACTUAL MILEAGE L 
i 
7-55 
ProCarManuals.com 

I Maintenance  Schedule I - Diesel  Engines 
(Continued) 
I7 Drain, flush and refill the cooling  system  with  new coolant (or every 24 
months, whichever  occurs  first).  See  “Engine  Coolant” in the Index  for 
what  to 
use. Auz Emissiolz Control Service. 
Also inspect the hoses  and replace them  if they are  cracked,  swollen or 
deteriorated.  Tighten all hose clamps  (except constant tension  clamps). 
Remove  debris  and clean  the outside  of 
the radiator  and air 
conditioning  condenser. Wash the radiator neck. 
To ensure  proper 
operation,  pressure test the radiator and  cap. 
0 Replace  air cleaner filter. Replace  filter more often under dusty 
conditions. 
An Emission  Control  Service. #’ 
0 For 2-Wheel  Drive vehicles only: Clean and repack the  front wheel 
0 Replace  fuel filter.  Replace  filter  sooner if it is  clogged.? 
bearings 
(or at each  brake  relining,  whichever  occurs  first). 
0 Inspect shields and underhood insulation  for  damage  or looseness. 
Adjust  or replace as required. 
This is a  Noise  Emission  Control 
Service.  Applicable  only  to  vehicles  sold  in  the  United  States.\
 
Check  the  air  intake  system installation to assure that gaskets  are 
properly  sealed and that  all hose  connections,  fasteners  and other 
components  are  tight. 
Also check to be sure that the  air  cleaner  housing 
is properly  seated,  the cover  fits tightly  and the wing nuts  are tight. 
Tighten  connections  and fasteners  or replace  damaged parts as 
necessary. 
This  is a  Noise  Emission  Control  Service.  Applicable  only 
to  vehicles  sold  in  the  United  States. 
0 If your  engine  has a thermostatically  controlled cooling  fan, inspect all 
hoses and  ducts  for  proper  hook-up (or 
every 12 months, whichever 
occurs  first).  Be  sure  the valve works properly. 
This  is  a  Noise 
Emission  Control  Service.  Applicable  only  to  vehicles 
sold in  the 
United  States. 
0 Check  readfront  axle  fluid level and add fluid as needed. Check 
constant  velocity joints and axle  seals  for leaking. 
** 
DATE SERVICED BY: ACTUAL  MILEAGE 
7-70 
ProCarManuals.com 

I Maintenance Schedule I - Diesel Engines 
(Continued) 
0 Drain,  flush  and refill the  cooling system with new coolant  (or every 24 
months,  whichever  occurs  first). See “Engine  Coolant”  in the Index  for 
what  to use. 
An  Emission  Control  Service. 
Also  inspect  the hoses  and replace  them if they are  cracked,  swollen or 
deteriorated.  Tighten all hose  clamps  (except  constant tension  clamps). 
Remove  debris  and clean the outside 
of the radiator  and  air 
conditioning  condenser. Wash the radiator neck. 
To ensure  proper 
operation,  pressure  test the  radiator and cap. 
0 Replace  air  cleaner  filter. Replace  filter more often under dusty 
conditions. 
An  Emission Control Service. * 
0 For  2-Wheel  Drive vehicles  only:  Clean  and repack the  front wheel 
bearings  (or  at each  brake  relining,  whichever occurs  first). 
0 Check the crankcase depression  regulator  valve system  for any worn, 
plugged  or collapsed  hoses. See service  manual. 
An Emission  Control 
Service. 
0 Replace  fuel  filter. Replace  filter  sooner if it is clogged.? 
0 Check  the  EGR  System  (if equipped)  (except  Code F engine)  as 
described  in the  service  manual. 
An  Emission  Control  Service. 
0 Inspect  accessory  drive  (serpentine)  belt for  cracks,  fraying  and wear 
and  check  belt for  proper  tension. Adjust  or replace  belt as needed. 
An 
Emission  Control  Service. 
0 Inspect  shields  and underhood  insulation  for  damage or looseness. 
Adjust  or replace  as required. 
This  is a Noise  Emission  Control 
Service.  Applicable  only  to  vehicles  sold  in  the  United  States.\
 
0 Check  the air  intake  system installation  to assure  that gaskets  are 
properly  sealed and that all  hose  connections,  fasteners  and other 
components  are  tight.  Also  check 
to be  sure  that  the  air  cleaner  housing 
is  properly  seated,  the  cover  fits  tightly and the wing  nuts  are tight. 
Tighten  connections  and fasteners  or replace  damaged  parts  as 
necessary. 
This  is  a  Noise  Emission  Control  Service.  Applicable  only 
to  vehicles  sold  in the  United  States. 
0 If your  engine  has a  thermostatically  controlled  cooling  fan,  inspect all 
hoses  and  ducts 
for proper  hook-up  (or every 12 months, whichever 
occurs  first).  Be  sure the valve  works  properly. 
This  is  a  Noise 
Emission  Control  Service.  Applicable  only  to  vehicles  sold  in  t\
he 
United  States. 
(Continued) 
7-79 
ProCarManuals.com 

I Maintenance  Schedule II - Diesel  Engines 
30,000 Miles (48 000 km) 
0 
0 
0 
Change  engine oil and filter  (or every 3 months, whichever  occurs 
first). 
An Emission  Control  Service. 
Lubricate  the front  suspension,  king pin bushings,  steering  linkage, 
transmission  shift linkage, transfer  case shift linkage, parking brake 
cable  guides,  rear  driveline  center  splines, front axle propshaft  splines, 
brake pedal  springs  and clutch pedal  springs. Ball joints  and king  pin 
bushings  should not be lubricated  unless their temperature  is 
10" F 
(-12" C), or higher. When  weather is cold,  let the ball joints  and king 
pin  bushings  warm  up before  lubrication  or they  could  be damaged. 
Perform each  of the listed lubrication  service items  at this  mileage 
interval  (or every  12 months,  whichever  occurs  first). 
For  vehicles  equipped  with a 5-speed  manual transmission  with deep 
low:  Lubricate  the clutch fork ball stud through the fitting 
on the clutch 
housing.  Lubricant  must  be added 
spring1-y to the fitting, as very little 
is required  to lubricate the  ball stud  surface. Do not  add  lubricant more 
often than  specified. 
Too much  lubricant will damage  the  clutch 
assembly. 
Drain,  flush and refill the  cooling system with  new  coolant  (or  every 24 
months, whichever  occurs  first).  See  "Engine  Coolant" in the Index for 
what  to use. 
An  Ernission  Control Service. 
Also inspect the hoses  and  replace them if they are  cracked,  swollen or 
deteriorated.  Tighten all hose  clamps  (except  constant  tension clamps). 
Remove  debris  and clean the outside of the radiator  and  air 
conditioning  condenser. Wash the radiator  neck. 
To ensure  proper 
operation,  pressure test the radiator and  cap. 
Replace  air  cleaner  filter. 
An Emission  Coratrol Service. 
For 2-Wheel  Drive vehicles only: Clean  and repack the  front wheel 
bearings  (or at each brake  relining, whichever  occurs  first). 
Replace fuel filter. Replace  filter  sooner 
if it is clogged:? 
Inspect  shields and underhood  insulation  for  damage  or  looseness. 
Adjust 
or replace as required. This is a  Noise  Emission  Control 
Service.  Applicable  only  to vehicles  sold  in  the  United  States. 
(Continued) 
7-85 
ProCarManuals.com 

60,000 Miles (100 000 km) 
o 
r 
0 
0 
0 
0 
E 
Change  engine oil  and filter (or every 3 months,  whichever  occurs 
first). 
An Emissim~  Control Ser~~ice. 
Lubricate the front  suspension, king pin bushings,  steering  linkage, 
transmission  shift linkage.  transfer case  shift  linkage. parking brake 
cable  guides. rear driveline  center  splines, front axle propshaft  splines, 
brake  pedal  springs and clutch  pedal springs.  Ball joints  and  king  pin 
bushings  should 
not be lubricated  unless their temperature  is 10" F 
(-12" C). or higher. When  weather  is cold,  let  the ball joints  and  king 
pin  bushings  warm  up before  lubrication  or they  could be  damaged. 
Perform each 
of the  listed lubrication  service items  at this  mileage 
interval  (or every  12 months,  whichever  occurs  first). 
For vehicles  equipped with a 5-speed  manual transmission 
with deep 
low:  Lubricate  the clutch  fork  ball  stud through  the  fitting 
on the clutch 
housing.  Lubricant  must be added 
.spari11gl~* to the fitting,  as very  little 
is required  to lubricate the ball  stud surface. Do not  add  lubricant  more 
often  than specified. 
Too much  lubricant will damage  the  clutch 
assembly. 
Drain,  flush  and  refill the cooling  system with new coolant  (or every  24 
months. whichever  occurs  first).  See "Engine Coolant'' 
in the  Index  for 
what 
to use. Ar? Emissioll  Cor1trol Service. 
Also inspect the hoses  and  replace  them if they are cracked,  swollen or 
deteriorated.  Tighten  all hose  clamps  (except  constant tension clamps). 
Remove  debris  and clean the outside 
of the  radiator  and air 
conditioning  condenser. Wash 
the radiator neck. To ensure proper 
operation,  pressure  test the radiator  and cap. 
Replace  air  cleaner  filter. 
An Emission Control Set-l*icv. 
For 2-Wheel  Drive vehicles  only: Clean  and  repack  the  front wheel 
bearings  (or at each  brake  relining,  whichever  occurs  first). 
Check  the crankcase  depression regulator  valve system  for any worn, 
plugged  or collapsed  hoses.  See service manual. 
AIZ E~ui.ssio~? Co11troI 
ScJr-\,ic*e. 
Replace fuel filter. Replace  filter sooner if it is clogged.-!- 
Check the 
EGR System (if equipped)  (except Code F engine) as 
described in the service manual. At7 EIII~SS~OII  Control Service. 
(C~)11tin~d) 
7-93 
ProCarManuals.com