Page 349 of 488
CranKcase Capacity
ENGINE
4.3L 5 .OL
5.7L“
6.5L
6.5L
6.5L
7.4L>$
VIN
Z
€4
K
P
S
F
N
QUANTITY WITH
FILTER*
4.5 Quarts (4.3 Liters)
5 Quarts (4.8 Liters)
5 Quarts (4.8 Liters)
7 Quarts (6.5 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level
MUST be checked as outlined under “Engine Oil And
Filter Recommendations”
in Section 5.
All quantities are approximate.
“Add one additional quart for
C3500 HD Models.
+Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
Gasoline/Diesel
with Short Bed
with Long Bed
Crew Cab
Standard
Chassis-Cab Models
Standard (Side Tank)
Optional (Rear Tank)
3500 HD Models
Standard (Side Tank)
Optional (Rear Tank)
QUANTITY
26 Gallons (98 Liters)
34 Gallons
(1 28 Liters)
34 Gallons
(1 28 Liters)
23 Gallons (87 Liters)
3
1 Gallons (1 17 Liters)
23 Gallons (87 Liters)
3 1 Gallons ( 117 Liters)
All quantities are
for a completely dry tank and are approximate.
6-83
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Page 350 of 488
Service Replacement Part and Filter
Recommendations
- Gasoline Engines
Engine 4.3L
VTN Z
Oil Filter PFS2
Air Cleaner
A 178CW
Filter
PCV Valve CV789C
Spark
Plugs* .CR43TS
Fuel Filter GF48
1
Radiator Cap
RC36
5.0L
H
PF12183-
A348C
cv774c
.CR43TS
GF48
1
RC36
5.7L
K
PF1218q A348C
cv774c
.CR43TS GF38
1
RC36
+Four Wheel Drive Vehicle
- use a PFS2 oil filter
Wse AC copper-cored resistor type spark plugs
Service Replacement Part and Filter
Recommendations
- Diesel Engines
Engine 6.5L 6.5L
VIN P S
Oil Filter PF1218
PF1218
Air Cleaner A644C
A 1236C
Fuel Filter TP
1006 TP
1 006
Surge
Tank Cap RC33 RC33
7.41
N
PF1218
A348C
cv774c
.CR43TS GF48
I
RC36
6.51
F
PF1218
A 1236C
TP
I006
RC33
6-84
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Page 357 of 488
Scheduled Maintenance Services
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE
AS RECOMMENDED
Section
This section covers the maintenance required for your vehicle. Your vehicle
needs these services to retain its safety, dependability and emission control
performance.
I protection
Plan
I
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your vehicle in good
working condition, but also helps the environment. All recommended
maintenance procedures are important. Improper vehicle maintenance or the
removal
of important components can significantly affect the quality of the
air we breathe. Improper
fluid levels or even the wrong tire inflation can
increase the level of emissions from your vehicle.
To help protect our
environment, and
to help keep your vehicle in good condition, please
maintain your vehicle properly.
7-1
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Page 360 of 488

If your engine has more than one emissions classification, the classification
is determined by the Gross Vehicle Weight Rating (GVWR) of your vehicle
as shown on the Certification Label. See “Loading Your Vehicle”
in the
Index.
Once you’ve determined your engine type and,
if necessary, emissions
classification, you’ll need to decide which of the two schedules is right for
your vehicle. See Definitions for Maintenance Schedule
I and Maintenance
Schedule
I1 following.
Schedule I Definition - Gasoline Engines With Light Duty
Emissions
Follow Maintenance Schedule I if any one of these is true for your vehicle:
iII Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly
important when outside temperatures are below freezing.
0 Most trips include extensive idling (such as frequent driving in
stop-and-go traffic).
You operate your vehicle in dusty areas or off-road frequently.
0 You frequently tow a trailer.
Schedule
I should also be followed if the vehicle is used for delivery
service, police, taxi, or other commercial application.
Schedule I Intervals - Gasoline Engines With Light Duty
Emissions
Every
3,000 Miles (5 000 km) or 3 Months, Whichever Occurs First
Engine Oil and Filter Change
Chassis Lubrication
Drive Axle Service
At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (25 000 km)
Tire Rotation
Every 75,000 Miles (25 000 km)
Air Cleaner Filter Inspection, if driving in dusty conditions
Front Wheel Bearing Repack
(or at each brake relining) (2WD Only)
7-4
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Every 30,000 Miles (50 000 km)
Air Cleaner Filter Replacement
Spark Plug Replacement
Fuel Filter Replacement
Clutch
Fork Ball Stud Lubrication (5-Speed Manual Transmission With
Deep-Low Only)
Cooling System Service (or every
24 months, whichever occurs first)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions only)
Every 60,000 Miles (100 000 km)
Engine Accessory Drive Belt Inspection
Spark Plug Wire Inspection
Engine Timing Check
Fuel Tank, Cap and Lines Inspection
Schedule 11 Definition - Gasoline Engines With Light Duty
Emissions
Follow Schedule I1 only if none of the conditions from Schedule I is true.
Schedule I1 Intervals - Gasoline Engines With Light Duty
Emissions
Every
7,500 Miles (12 500 km)
Engine Oil and Filter Change (or every 12 months, whichever occurs first)
Chassis Lubrication (or every
12 months, whichever occurs first)
Drive Axle Service
At 7,500 Miles (12 500 km) - Then Every 15,000 Miles (25 000 km)
Tire Rotation
7-5
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Page 363 of 488

Schedule I Intervals - Gasoline Engines with Heavy Duty
Emissions
Every
3,000 Miles (5 000 km)
Engine Oil and Filter Change (or every 3 months, whichever occurs first)
Chassis Lubrication (or every
3 months, whichever occurs first)
Drive Axle Service
At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (25 000 km)
Tire Rotation
Every 12,000 Miles (20 000 km)
Air Cleaner Filter Inspection, if Driving in Dusty Conditions
Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive
Only
1
Fuel Filter Replacement
Engine Accessory Drive Belt Inspection
Shields
and Underhood Insulation Inspection
Thermostatically Controlled Engine Cooling Fan Check (or every
12
months, whichever occurs first)
Every 24,000 Miles (40 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Air Cleaner Filter Replacement
Engine Timing Check
Thermostatically Controlled Air Cleaner Inspection
Air Intake System Inspection
Every 27,000 Miles (45 000 km)
Spark Plugs Replacement
Every 30,000 Miles (50 000 km)
Clutch Fork Ball Stud Lubrication (%Speed Transmission with Deep-Low
Only)
7-7
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Page 364 of 488

Every 50,000 Miles (83 000 km)
Automatic Transinission Service
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Exhaust Gas Recirculation (EGR) System Inspection
Fuel Tank, Cap and Lines Inspection
Evaporative Control System Inspection
Electronic Vacuum Regulator Valve
(EVRV j Inspection
Schedule I1 Definition - Gasoline Engines With Heavy Duty
Emissions
Follow Schedule TI only if none of the conditions from Schedule I is true.
Schedule I1 Intervals - Gasoline Engines with-Heavy Duty
Emissions
Every
6,000 Miles (10 000 km)
Engine Oil and Filter Change (or every 3 months. whichever occurs first)
Clussis Lubrication (or every 3 months, whichever occurs first)
Drivc Axle Scrvice
At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (20 000 km)
Tire Rotation
Every 12,000 Miles (20 000 km)
1
Engine Accessory Drive Belt Inspection
Shields and Underhood Insulation Inspection
Thermostatically Controlled Engine Cooling
Fan Check (or every 12
months, whichever occurs first)
7-8
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Page 366 of 488

I Schedule I Intervals - Diesel Engines I
Every 2,500 Miles (4 000 km)
Engine Oil and Filter Change (or every 3 months, whichever occurs first)
Chassis Lubrication (or every
3 months, whichever occurs first)
Air Cleaner Filter Inspection.
if Driving in Extremely Dusty or Dirty
(Off-Road) Conditions
Every 5,000 Miles (8 000 km)
Drive Axle Service
Every 7,500 Miles (12 000 km)
Air Cleaner Filter Inspection, if Driving in Dusty Conditions
At 7,500 Miles (12 000 km) - Then Every 15,000 Miles (24 000 km)
Tire Rotation
Every 10,000 Miles (I 6 000 km)
Shields and Underhood Insulation Inspection
Thermostatically Controlled Engine Cooling Fan Check (or every
12
months, whichever occurs first)
Air Intake System Inspection
Every 15,000 Miles (24 000 km)
Air Cleaner Filter Replacement
Front Wheel Bearing Repack
(or at Each Brake Relining) (2-Wheel Drive
Only j
Every 30,000 Miles (50 000 km)
Clutch Fork Ball Stud Lubrication (%Speed Transmission with Deep-Low
Only:)
Fuel Filter Replacement
Cooling
System Service (or every 24 months, whichever occurs first)
Every 50,000 Miles (80 000 km)
Automatic Transmission Service
7- 10
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