CranKcase Capacity
ENGINE
4.3L 5 .OL
5.7L“
6.5L
6.5L
6.5L
7.4L>$
VIN
Z
€4
K
P
S
F
N
QUANTITY WITH
FILTER*
4.5 Quarts (4.3 Liters)
5 Quarts (4.8 Liters)
5 Quarts (4.8 Liters)
7 Quarts (6.5 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level
MUST be checked as outlined under “Engine Oil And
Filter Recommendations”
in Section 5.
All quantities are approximate.
“Add one additional quart for
C3500 HD Models.
+Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
Gasoline/Diesel
with Short Bed
with Long Bed
Crew Cab
Standard
Chassis-Cab Models
Standard (Side Tank)
Optional (Rear Tank)
3500 HD Models
Standard (Side Tank)
Optional (Rear Tank)
QUANTITY
26 Gallons (98 Liters)
34 Gallons
(1 28 Liters)
34 Gallons
(1 28 Liters)
23 Gallons (87 Liters)
3
1 Gallons (1 17 Liters)
23 Gallons (87 Liters)
3 1 Gallons ( 117 Liters)
All quantities are
for a completely dry tank and are approximate.
6-83
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Every 50,000 Miles (83 000 km)
Automatic Transmission Service
Every 60,000 Miles (100 000 km)
Crankcase Depression Regulator Valve (CDRV) System Inspection
Engine Accessory Drive Belt Inspection
Exhaust Gas Recirculation (EGR) System Inspection
(if equipped)
Exhaust Pressure Regulator Valve Inspection
Maintenance Schedule I - Gasoline Engines With
Light
Duty Emissions
The services shown in this schedule up to 60,000 miles (1 00 000 km) should
be performed after
60,000 miles (100 000 km) at the same intervals.
Footnotes
3 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty or
limit recall liability prior to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
:$* Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid
as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every oil change.
If driving in dusty areas or towing a trailer, drain
fluid and refill every 15,000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 kmh)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
7-12
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Maintenance Schedule II - Gasoline Engines With
Light Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 km) should
be performed after
60.000 miles ( 100 000 km) at the same intervals.
Footnotes
-i- The California Air Resources Board has determined that the Failure to
perform this maintenance item will
not nullify the emission warranty or
limit recall liability prior
to the completion of vehicle useful life. We,
however. urge that all recommended maintenance services be performed at
the indicated intsrkrds
and t!w rnlrinlcn;nnx be recor-ded.
0
0
0
0
Locking Differential - Drain iluid mci wi.il! :ii !.iI-st cngine oii change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving in dusty areas or towing a trailer. drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential - Check tluid level and add fluid as needed at
every engine
oil change. If--driving in dusty areas or towing a trailer.
drain fluid and refill every
15,000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off\
-road use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods
of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use 7SW-140 synthetic tluid meeting
GM specifications.
See "Recommended Fluids and Lubricants"
in this section.
7,500 Miles (12 500 km)
0 Change engine oil and filter (or every 12 months. whichever occurs
first).
A11 E1?7iLs.~io1I Corlti-ol Serl7ic-e.
Lubricate the front suspension, king pin bushings. steering linkage,
transmission shift linkage, transfer case shift linkage. parking brake
cable guides.
rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C). or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months. whichever occurs first).
(ColltillltL'd)
7-27
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I
Maintenance Schedule II - Gasoline Engines With
Light Duty Emissions
0 Replace spark plugs. At1 Emission Control Senlice.
0 Inspect spark plug wires. Ai7 Emission Control Service. ;
0 Replace air cleaner filter. An E~~zission Control Sunice.
-
r! Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An E~nission Control
Service. ?
DATE
SERVICED BY: ACTUAL MILEAGE I
<
Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 km) should
be performed after
60.000 miles (100 000 km) at the same intervals.
Footnotes
*<: Drive axle service:
a
a
0
a
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed.
If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change.
If driving in dusty areas or towing a trailer,
drain fluid and refill every
15,000 miles (25 00 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
7-34
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Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
(Continued)
L! If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every 12 months, whichever
occurs first).
Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
DATE SERVICED BY: ACTUAL MILEAGE 1 I
Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 kn1) should
be performed after
60.000 miles ( IO0 000 km) at the same intervals.
Footnotes
.I, .!. -~*-~- Drive axle service:
0 Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent
oil changes. check fluid and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles
(25 000 km).
0 More frequent lubrication may be required for heavy-duty or off-road
use.
0 3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above 45
mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every 3.000 miles
(5 000 km) or 3 months, whichever occurs
first, or rnust use 75W-140 synthetic tluid meeting
GM specifications.
See "Recommended Fluids and Lubricants"
in this section.
7-52
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Maintenance Schedule I - Diesel Engines
The services shown in this schedule up to 60,000 miles (100 000 km) should
be performed after
60,000 miles (100 000 km) at the same intervals.
Footnotes
* When the vehicle is operated in extreme dust and dirt conditions
(off-road), the air cleaner filter may need to be checked as often
as every
300 miles (483 km) and replaced as necessary.
** Drive axle service:
0
0
0
0
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid and add fluid
as needed. If
driving
in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25
000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change. If driving
in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles
(25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use 75W-140 synthetic fluid meeting
GM specifications.
See “Recommended Fluids and Lubricants’’
in this section.
2,500 Miles (4 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case
shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
DATE SERVICED BY: ACTUAL MILEAGE I
7-62
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I Maintenance Schedule I - Diesel Engines I
0 Check the exhaust pressure regulator valve for proper operation;
correct any binding. Inspect hoses for cracks, chafing or decay. Replace
parts as needed.
Arl Emission Control Service.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
:c‘c
DATE SERVICED BY: ACTUAL MILEAGE
The services shown in this schedule up to 60,000 miles ( 100 000 km) should
be performed after 60,000 miles
( 100 000 km) at the same intervals.
Footnotes
‘:’* Drive axle service:
0
0
0
0
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent
oil changes, check fluid level and add fluid as needed. If
driving
in dusty areas 01- towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change.
If driving in dusty areas or towing a trailer.
drain fluid and refill every
15.000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
7-80
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Lamps (continued)
Lamp and Bulb Data
........................................... 6-88
Reading
..................................................... 2-51
Replacement (See “Bulb Replacement“)
Underhood Reel Lamp
......................................... 2-52
Lights ......................................................... 2-70
Air Bag Readiness Light
................................... 1-20, 2-71
Anti-. Lock Brake System Warning Light
........................... 2-73
Brake System Warning Light
.................................... 2-72
Charging System Warning Light
.................................. 2-76
Daytime Running Lamps (DRL) Indicator Light
................ 2-50, 2-77
Check
Gages Light
............................................ 2-77
Glow Plugs Light
............................................. 2-75
Headlamp High Beam Indicator Light
............................. 2-78
Headlights (See “Headlamps”) Low Coolant Warning Light
................................ 2-75, 6-38
Malfunction Indicator
..................................... 2-76, 6-57
Safety Belt Reminder Light
..................................... 2-71
Service Throttle Soon
.......................................... 2-74
ShiftLight
.............................................. 2-25, 2-78
Turn Signal and Lane Change Indicator Light .................. 240, 2-79
Water
in Fuel (Diesel Engine) .................................... 2-74
Loading Your Vehicle
............................................ 4-37
Trailering Package
............................................ 4-39
Truck-Camper Loading
........................................ 4-39
Lock Cylinders (See “Key Lock Cylinders“)
Loss of Control (See “Driving-Loss
of Control”)
Lubrication (See “Recommended Fluids and Lubricants“)
M
Malfunction Indicator Lamp (See “Lights”)
Maintenance (See “Scheduled Maintenance Services”)
Master Cylinder (See “Brakes”)
Mirrors Convexoutside
............................................... 2-56
Electric Outside Rearview Mirrors
................................ 2-56
Electrochromic Inside Rearview Mirror
............................ 2-54
Inside
....................................................... 2-53
Outside
..................................................... 2-56
ModelReference
.................................................. iv
Multifunction Lever .............................................. 2-39
N
Noise Control System ............................................ 6-14
0
Odometer (See “Gages“)
Off-Road Driving (See ”Driving-Off Road Driving”)
Off-Road Recovery
............................................... 4-9
6
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