NOTICE:
Your surge tank pressure cap is a unique 15 psi (105 kPa)
pressure-type cap for use with surge tank cooling systems only.
It must be tightly installed to prevent coolant loss and possible
engine damage from overheating. Be sure the arrows on the cap
line up with the top tube of the coolant surge tank.
Thermostat
Engine coolant temperature is controlled by a thermostat in the engine
coolant system. The thermostat stops the flow
of coolant through the
radiator until the coolant reaches a preset temperature.
When you replace your thermostat, an AC@ thermostat is recommended.
Power Steering Fluid
How To Check Power Steering Fluid
When the engine compartment is cool, unscrew the cap and wipe \
the
dipstick with a clean rag. Replace the cap and completely tighten it. Then
remove the cap again and look at the fluid level on the dips\
tick.
The level should be at the
FULL COLD mark. Add enough fluid to bring
the level
up to the mark.
A fluid loss in this system could indicate a problem. Have the system
inspected and repaired.
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LI
c
Maintenance Schedule I - Gasoline Engines With
Light Duty Emissions
(Contimed)
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant''
in the lndex for what to use.
Inspect hoses. Clean radiator. condenser. pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission Control
Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace spark plugs.
An E~~zissior~ Corztrol Ser-vice.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Cor~tr-01 Service.
Rotate tires. See "Tire Inspection and Rotation" in the lndex for proper
rotation pattern and additional information.
I DATE I ACTUAL MILEAGE I SERVICED BY:
33,000 Miles (55 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Er7rissiou Contmi Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-I 2" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform
each of the listed lubrication service items at this mileage
interval (or every
6 months, whichever occurs first).
ProCarManuals.com
60,000 Miles (100 000 km)
c;
0
0
0
il
0
Change engine oil and filter (or every 3 tnonths. whichever occurs
first).
AI? Emission Control Service.
Lubricate the front suspension. king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines. front axle propshaft splines.
brake pedal springs and clutch pedal springs. Ball joints and king
pin
bushings should not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
6 months, whichever occurs first).
Check rear/fi-ont axle fluid level and add fluid as needed. Check
constant
-\;elociry joint5 and axle seals for leaking.';'';'
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Inspect engine accessory drive belt.
An Emissiolz Comrol Ssrvice.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant"
in the lndex for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
,411 Erltission Control
Service.
Replace spark plugs. AI? Emission Control Service..
Replace air cleaner filter. Replace filter more often under dusty
conditions.
Arz Emission Colztrol Service.
Inspect fuel tank, cap and lines for damage or leaks . Inspect fuel cap
gasket for any damage. Replace parts as needed.
A17 E~nission Control
Service. -i-
7-26
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0
0
0
0
0
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.*’*’
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Drain, flush and refill cooling system (or every
24 months, whichever
occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
AI1 Emissiorr Cor?tro/
Se n?ic.e.
Replace spark plugs. Au Emissiorz Control Senice.
Replace air cleaner filter. An Emissiorl Cofltrol Service.
DATE SERVICED BY: ACTUAL
MILEAGE I
37,500 Miles (62 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An EmissioM Control SorLice.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines. front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
7-30
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Maintenance Schedule I1 - Gasoline Engines With
Light Duty Emissions
(Continued)
E Check rear/front axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.:!::!:
3 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE L
60,000 Miles (100 000 km)
0
n
C
El
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings. steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months. whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.'%*
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings
(or at each brake relining, whichever occurs first).
Inspect engine accessory drive belt.
An Enzission Control Senice.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant"
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
AH Emissio~ Control
Service.
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Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
24,000 Miles (40 000 km)
0
Change engine oil and filter (or every 12 months, whichever occurs
first).
AI? Emission Control Senice.
Lubricate the front suspension. king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months. whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.'k'*
Inspect engine accessory drive belts
(or every 24 months. whichever
occurs first).
An Emission Control Service.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant'' in the Index for what
to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Enzission Control
Service.
Replace air cleaner filter. An Ettzissiorz Control Service.
Replace fuel filter. An Emission Control Service.
DATE SERVICED BY: ACTUAL MILEAGE L
i
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Maintenance Schedulell - Gasoline Engines With
Heavy Duty Emissions
(Continued) rn
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
48,000 Miles (80 000 km)
0
13
0
U
0
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Ernission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides. rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings
warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items
at this mileage
interval (or every 12 months, whichever occurs first).
Check readfront axle fluid level and add fluid
as needed. Check
constant velocity joints and axle seals for leaking.”“
Inspect engine accessory drive belts
(os every 24 months, whichever
occurs first).
Arz Emission CmtroI Service.
lnspect camshaft timing belt. An Elnission Contl-01 Senice.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test. the cooling system and pressure
cap. Ai? Emissio~ Control
Service.
(Con tin ued)
7-58
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I Maintenance Schedule II - Diesel Engines
30,000 Miles (48 000 km)
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
For vehicles equipped with a 5-speed manual transmission with deep
low: Lubricate the clutch fork ball stud through the fitting
on the clutch
housing. Lubricant must be added
spring1-y to the fitting, as very little
is required to lubricate the ball stud surface. Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant" in the Index for
what to use.
An Ernission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter.
An Emission Coratrol Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace fuel filter. Replace filter sooner
if it is clogged:?
Inspect shields and underhood insulation for damage or looseness.
Adjust
or replace as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
(Continued)
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