Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I - Diesel Engines I
$2,500 Miles (68 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
first).
An
Emission Control Service.
I DATE I ACTUALMILEAGE I SERVICED BY: I
45,000 Miles (72 000 km)
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings
(or at each brake relining, whichever occurs first).
(Continued)
7-73
Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I - Diesel Engines
60,000 Miles (100 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
Drain, flush and refill the cooling system
with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant'' in the Index for
what to use. An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of
the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses, See service manual.
An Emission Control
Service.
Replace fuel filter. Replace filter sooner if it is clogged.?
Check
the EGR System (if equipped) (except Code F engine) as
described in the service manual. An Emission Control Service.
(Continued)
7-78
Downloaded from www.Manualslib.com manuals search engine 0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Replace fuel filter. Replace filter sooner if it is clogged.?
Inspect shields and underhood insulation for damage or looseness.
Adjust
or replace as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight.
Also check to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every 12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
:I:;!:
I DATE I ACTUALMILEAGE I SERVICED BY: I
7-85
Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II - Diesel Engines
(Continued)
0 Replace air cleaner filter. An Emission Control Service.
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses. See service manual.
An Emission Control
Service.
0 Replace fuel filter. Replace filter sooner if it is clogged.?
0 Check the EGR System (if equipped) (except Code F engine) as
described in the service manual. An Emission Control Service.
0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear
and check belt for proper tension. Adjust or replace belt as needed.
An
Emission Control Service.
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace
as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
0 Check the air intake system installation to assure that gaskets are
properly sealed and
that all hose connections, fasteners and other
components are tight.
Also check to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every
12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
0 Check the exhaust pressure regulator valve for proper operation;
correct any binding. Inspect hoses for cracks, chafing
or decay. Replace
parts
as needed. An Emission Control Service.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at
least twice a year (for instance, each spring and fall).
You should let your
GM dealer’s service department or other qualified service center do these
jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspection
Inspect the front and rear suspension and steering system for damaged,
loose or missing parts, signs
of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hookup, binding, leaks, cracks, chafing,
etc. (On vehicles equipped with manual steering gear, check
for seal
leakage.)
Exhaust System lnspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system.
Look for broken, damaged, missing or out-of-position parts as well
as open seams, holes, loose connections, or other conditions which could
cause
a heat build-up in the floor pan or could let exhaust fumes into the
vehicle.
See “Engine Exhaust’’ in the Index.
Accelerator Control System
On gasoline engines, lubricate the pivot at the TBI throttle lever stud with
engine oil.
Do not oil any accelerator or cruise control cables. Replace any
cables that have high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
joints and axle seals for leaking.
Transfer Case (Four- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary. Oil the control lever pivot point and
all exposed control linkage. Check vent hose
at transfer case for kinks and
proper installation. More frequent lubrication
may be required on off-road
use.
Downloaded from www.Manualslib.com manuals search engine USAGE FLUIDLUBRICANT
Power Steering System
GM Power Steering Fluid (GM Part
No. 10500 17 or equivalent).
Manual Transmission (RPO MG5) Synchromesh Transmission
Fluid
(GM Part No. 12345349 or
equivalent).
Automatic Transmission
.Key Lock Cylinders
Automatic Transmission Shift
Linkage
Floor Shift Linkage
Chassis Lubrication
Front Wheel Bearings
Differential, Standard, Front and
Rear Axle
Differential, Locking
Transfer Case DEXRON@-111
Automatic
Transmission Fluid.
Lubricate with Multi-Purpose
Lubricant (GM Part No. 12345 120)
or synthetic SAE 5W-30 engine oil.
Engine
oil.
Engine oil.
Chassis lubricant (GM Part
No. I2346003 or equivalent) or
lubricant meeting requirements
of
NLGI Grade 2, Category LB or
GC-LB.
Wheel bearing lubricant meeting
requirements
of NLGI Grade 2,
Category GC
or GC-LB (GM Part
No. I2346003 or equivalent).
Axle Lubricant
(GM Part
No. 105227 1) or SAE 8OW-90
GL-5 Gear Lubricant.
Axle Lubricant (GM Part
No. 1052271) or SAE 8OW-90
GL-5 Gear Lubricant.
DEXRON@-111 Automatic
Transmission Fluid.
Column Shift Lever and Propeller Chassis lubricant meeting
Shaft requirements
of NLGI Grade 2,
Category LB or GC-LB (GM Part
No. 12346003).
Windshield Washer Solvent GM Optikleen@ Washer Solvent
(GM Part No. 1051515) or
equivalent.
7-98
Downloaded from www.Manualslib.com manuals search engine Index
A
Adding Equipment to Your Air Bag-Equipped Vehicle (See “Supplemental
Inflatable Restraint System (SIR)”) Air Bag (See “Supplemental Inflatable Restraint System (SIR)”)
Readiness Light (See “Lights”)
Air Cleaner (See “Engine-Air Cleaner”)
Air Conditioning (See “Heater/Air Conditioning Controls”)
Antenna
....................................................... 3-28
Anti-Lock Brakes (See “Brakes”)
Appearancecare
............. i .................................. 6-62
Materials Chart
............................................... 6-71
Arbitration Program (See “Better Business Bureau Mediation”)
Audiosystems
................................................... 3-9
Care of Your Cassette Player and Tape
............................. 3-27
Care of Compact Discs
......................................... 3-28
ETR@ AM-FM Stereo Audio Cassette System
...................... 3-12
ETR@ AM-FM Stereo Audio Cassette ATC System
.................. 3-14
ETR@ AM-FM Stereo Audio Compact Disc (CD) ATC System
......... 3-19
Remote Cassette Player
...................................... 3-25
ETR@’AM-FM Stereo Audio System
.............................. 3-10
THEFTLOCK Theft Deterrent Feature
........................ 3-17, 3-23
Understanding Radio Reception
.................................. 3-26
Automatic Transmission (See “Transmission”)
Axle Front (See “Four-wheel Drive”)
LockingRe ar
................................................. 2-25
Rear
........................................................ 6-31
B
Battery ........................................................ 6-45
Belts (See “Safety Belts”)
Better Business Bureau Mediation
.................................... 8-3
Blizzard (See “Driving-If You’re Caught in a Blizzard”)
Brakes Adjustment
.................................................. 643
Anti-Lock (ABS)
.............................................. 4-5
Anti-Lock Warning Light (See “Lights”)
Hydro-Boost Brake System (Hydraulic Pump)
...... ......... 6-39
Master Cylinder
.............................................. 6-41
Parking ..................................................... 2-26
PedalTravel ................................................. 6-43
Replacingparts
............................................... 6-44
System Warning Light (See “Lights”)
To Check Brake Fluid
........................................ 6-42
Trailer (See “Trailer-Brakes”)
Transmission Shift Interlock (BTSI)
............................... 2-21
Wear
....................................................... 6-43
Braking
......................................................... 4-5
In Emergencies
................................................ 4-7
Break-In. New Vehicle ............ .......................... 2-10
1
Downloaded from www.Manualslib.com manuals search engine Bulb Replacement Center High Mounted Stop Lamp (CHMSL)
........................ 6-52
Front Park Turn Signal Lamps with Composite
...................... 6-49
Front Park Turn Signal Lamps with Sealed Beam
.................... 6-48
HalogenBulbs
................................................ 6-47
RearLamps
.................................................. 6-52
Composite Headlamps
......................................... 6-47
Replacement Chart
............................................ 6-82
Roof Marker Lamps
........................................... 6-51
Sealed Beam Headlamps ........................................ 6-46
Side Marker Lamps
............................................ 6-50
Taillamps
.................................................... 6-50
C
Capacities and Specifications ....................................... 6-76
Cargo Security Shade
............................................. 2-82
Cargo Tie Downs
................................................ 2-84
Catalytic Converter
.............................................. 6-53
Changing a Flat Tire
.............................................. 5-25
Chemical Paint Spotting
........................................... 6-70
Child Security Locks
.............................................. 2-8
Cigarette LightedAshtrays
....................................... 2-57
CarbonMonoxide
.......................................... 2.29.
4-43
Care of Your Cassette Tape Player (See “Audio Systems”
)
Cassette Tape Player System (See “Audio Systems” )
Center High Mounted Stop Lamp (CHMSL) (See “Lamps”)
Certificationmire Label
........................................... 4-37
Child Restraints (See “Safety Belts”)
Circuit Breakers (See “Fuses and Circuit Breakers”)
Cleaning DieselEngine
................................................ 6-14
Fabric Protection
.............................................. 6-65
Finishcare
.................................................. 6-68
Glass
....................................................... 6-67
Insideofvehicle
.............................................. 6-63
Leather
..................................................... 6-66
OutsideofVehicle
............................................. 6-67
Instrument Panel.
Top
.......................................... 6-66
Outside
of the Windshield and Wiper Blades ........................ 6-67
Special Problems
.............................................. 6-65
Tires
....................................................... 6-69
Vinyl
....................................................... 6-66
Weatherstrips
................................................. 6-67
Wheels and Tires
.............................................. 6-69
Audio System with AUTO TONE System
.......................... 3-10
Audio System without AUTO TONE System
........................ 3-9
Compass
....................................................... 2-52
Control of a Vehicle
............................................... 4-4
Clock, Setting
the
Comfort Controls
................................................. 3-1
Compact Disc (CD) System (See “Audio Systems”)
2