1995 CHEVROLET ASTRO CARGO VAN maintenance

Downloaded from www.Manualslib.com manuals search engine IMaintenance Schedule II I
(Continued)
0 Replace spark plugs. AFI Emission Control Service.
0 Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. An Emission Control Service.
0 Inspect fuel tank, cap and lines. Inspect fuel cap gasket for any damage.
Replace parts
as needed. An Emission Control Service.
DATE
SERVICED BY: ACTUAL MILEAGE
97,500 Miles (162 500 km)
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 12
months, whichever occurs first).
Check readfront axle
fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
Rotate tires. See “Tire Inspection and Rotation”
in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
7-34

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II I
100,000 Miles (166 000 km)
Change automatic transmission fluid and filter if the vehicle is mainly
- In heavy city traffic where the outside temperature regularly
reaches
90°F (32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
driven
under one
or more of these conditions:
If you do not use your vehicle under any of these conditions, the fluid
and filter do not require changing.
DATE
SERVICED BY: ACTUAL MILEAGE
Part 9: vwner Checks and Services
Listed below are owner checks and services which should be performed at
the intervals specified to help ensure the safety, dependability and emission
control performance
of your vehicle.
Be sure any necessary repairs are completed at once. Whenever any fluids
or lubricants are added to your vehicle, make sure they are the proper ones,
as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to pegorm these
underhood checks at each fuel
fill.
Engine Oil Level
Check the engine oil level and add the proper oil if necessary. See “Engine
Oil” in the Index for further details.
7-35

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at
least twice a year (for instance, each spring and fall). You should let your
GM dealer’s service department or other qualified service center \
do these
jobs. Make sure any necessary repairs are completed
at once.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering system for damaged,
loose or missing parts, signs of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hookup, binding, leaks, cracks, chafing,
etc. Lubricate the steering linkage.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system.
Look for broken, damaged, missing or out-of-position parts as well
as open seams, holes, loose connections, or other conditions which could
cause a heat build-up in the floor pan
or could let exhaust fumes into the
vehicle. See “Engine Exhaust”
in the Index.
Accelerator Control System
Lubricate all pivot points with engine oil, except the TBI throttle shaft. Do
not lubricate the cam pulley. Remove all external deposits from pulley. Do
not oil any accelerator or cruise control cables. Replace any cables that have
high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
joints and axle seals for leaking.
Transfer Case (AI/- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary.
Oil the control lever pivot point and
all exposed control linkage. Check vent hose at transfer case for kinks and
proper installation.
7-39

Downloaded from www.Manualslib.com manuals search engine Part E: Maintenance Record
After the scheduled services are performed, record the date, odometer
reading and who performed the service
in the boxes provided after the
maintenance interval. Any additional information from “Owner Checks and
Services” or “Periodic Maintenance” can be added
on the following record
pages. Also,
you should retain all maintenance receipts. Your owner
information portfolio is a convenient place
to store them.
7-42

Downloaded from www.Manualslib.com manuals search engine Service and Owner Publications
Service manuals, service bulletins, owner’s manuals and other service
literature are available for purchase for all current and many past model
General Motors vehicles.
Toll-free telephone numbers for ordering information:
United States
, . . . . . . , . 1-800-551-4123
Canada
.............. 1-800-668-5539
Service Manuals
Service manuals contain diagnosis and repair information for all chassis and
body systems. They may be useful for owners who wish to get a greater
understanding of their vehicle. They are also useful for owners with the
appropriate skill level or training who wish to perform “do-it-yourself’
service. These are authentic General Motors’ service manuals meant for
professional, qualified technicians.
Service Bulletins
Service bulletins covering various subjects are regularly sent to all General
Motors dealerships. GM monitors product performance in the field. When
service methods
are found which promote better service on GM vehicles,
bulletins are created to help the technician perform better service. Service
bulletins may involve any number
of vehicles. Some will describe
inexpensive service; others will describe expensive service. Some will
advise of new or unexpected conditions, and others may help avoid future
costly repairs. Service bulletins are meant for qualified technicians. In some
cases they refer to service manuals, specialized tools, equipment and safety
procedures necessary to service the vehicle. Since these bulletins are issued
throughout the model year and beyond, an index is required and published
quarterly to help identify specific bulletins. Subscriptions are available. You
can order an index at the toll-free numbers listed previously, or ask a GM
dealer to see an index or individual bulletin.
Owner Publications
Owner’s manuals, warranty folders and various owner assistance booklets
provide owners with general operation and maintenance information.
8-8

Downloaded from www.Manualslib.com manuals search engine Engine (continued) Oil (See “Oil”)
Overheating
.................................................. 5-13
RunningWhileParked
......................................... 2-26
Starting
..................................................... 2-15
Exhaustsystem
................................................. 6-40
Filter Replacement Chart (See “Service-Replacement Parts and Filter
Recommendations”)
Fluid Capacities (See “Capacities and Specification”)
FluidLeakCheck
................................................ 6-33
Fluids (See “Scheduled Maintenance Services”)
Fuel FillingYourTmk
.............................................. 6-4
Foreign Countries .............................................. 64
Gage (See “Gages”)
Cholines for Cleaner Air
........................................ 6-3
Tank Capacity
................................................ 6-62
Fuses and Circuit Breakers
................................... 6-60. 6-65
FuseBlock
.................................................. 6-61
G
Gages Engine Coolant Temperature Gage
................... ........ 2-58
Odometer
................................................... 2-50
Speedometer
................................................. 2-50
FuelGage ................................................. 2-60
Oil Pressure Gage
............................................. 2-59
Tamper Resistant Odometer
..................................... 2-50
Trip Odometer
................................................ 2-51
Voltlneter .................................................... 2-61
Halogen Bulbs (See “Bulb Replacement”)
Head Restraints (See “Seats”)
Headlamps
Hazard Warning Flashers
........................................... 5- . 1
High Beam Indicator Light (See
“Lights”)
High-Low Beamchanger
...................................... 2-31
Reminder
.................................................... 2-42
Replacement (See “Bulb Replacement”)
Heatercontrols
.................................................. 3-1
Rear Heater (Option)
............................................ 3-3
HeatedAir Conditioning Controls
............................... 3-2, 6-40
Rear Air Conditioning (Option)
................................... 3-4
Refrigerant Capacity
........................................... 6-68
Highway Hypnosis (See “Driving-Highway Hypnosis”)
Hitches (See “Towing-Hitches”)
4

Downloaded from www.Manualslib.com manuals search engine Lock Cylinders (See “Key Lock Cylinders”)
Loss of Control (See “Driving-Loss of Control”)
Lubrication (See “Recommended Fluids and Lubricants”)
Luggage Carrier (Option)
.......................................... 2-62
M
Malfunction Indicator Lamp (See “Lights”)
Maintenance (See “Scheduled Maintenance Services”)
Master Cylinder (See “Brakes”)
Mirrors ConvexOutside
............................................... 2-45
Inside
....................................................... 2-43
Outside
..................................................... 244
Vanity
...................................................... 245
Multifunction Lever
.............................................. 2-30
Odometer (See “Gages”)
Off-Road Driving (See “Driving”)
Oil
............................................................ 6-8
Additives
.................................................. 6-12
Pressure Gage (See “Gages”)
ToCheck
..................................................... 6-9
WhatKindtoUse
............................................. 6-10
WhentoAdd .................................................. 6-9
WhentoChange
.............................................. 6-12
What to
Do with Used .......................................... 6-12
OwnerChecksandServices
........................................ 7-35
Off-Road Recovery
............................................... 4-9
P
Parking
Brake
( See “Brakes-Parking”)
On Hills
( See “Towing-Parking on Hills”)
Over Things That Burn
......................................... 2-24
Passing (See “Driving-Passing”)
Payload (See “Loading Your Vehicle”)
Periodic Maintenance Inspections (See “Scheduled Maintenance Services”)
Power Door Locks
( See “Doors”)
Steering
...................................................... 4-7
Steering Fluid
................................................ 6-27
R
Radiator Pressure Cap ............................................ 6-26
Radio (See “Audio Systems”)
Rear Axle (See “Axle”)
Rear Safety Belt Comfort Guides (See “Safety Belts”)
Recommended Fluids and Lubricants (See “Scheduled Maintenance Services”)
Rear Window
Defogger
............................................ 3-4
6

Downloaded from www.Manualslib.com manuals search engine Replacement Parts ............................................... 6-6 1
Reporting Safety Defects To The United States Government (See “Safety Defects”)
Roadside Assistance
............................................... 8-5
Rocking Your Vehicle ............................................ 5-35
SafetyBelts
....................................................
Adults ......................................................
Center Passenger Position (Bench Seat) ............................
Checking Restraint System ......................................
Child Restraints ...............................................
Center Seat Position (Bench Seat) ..............................
Larger Children ............................................
Rear Outside Seat Position ...................................
Right Front Seat Position .....................................
TopStrap .................................................
Where to Put the Restraint ....................................
Children ....................................................
Cleaning ....................................................
DriverPosition ...............................................
Extender ....................................................
Lar, Belt .....................................................
1-10
1-15
1-29
1-42
1-32
1-35
1-39
1-33 1-37 1-33
1-32
1-31
6-52
1-15
1-41 1-30
Lap-Shoulder Belt
....................................... 1.15. 1-27
Properwear
................................................. 1-15
Questions
& Answers .......................................... 1-14
RearSeatPassengers
........................................... 1-26
Reminder Light (See “Lights”)
Replacing Seat and Restraint Parts After a Crash
..................... 1-42
Right Front Passenger Position
................................... 1-26
Shoulder Belt Height Adjuster
................................... 1-17
Use During Pregnancy
......................................... 1-26
Why Safety Belts Work
......................................... 1-12
Safety Chains (See “Towing a Trailer”)
Safety Defects Reporting Safety Defects to Canada
................................ 8-5
Reporting Safety Defects to General Motors ......................... 8-5
Reporting Safety Defects to the United States ........................ 8-4
Safety Warnings and Symbols ........................................ iv
Scheduled Maintenance Services
Maintenance Record
........................................... 742
MaintenanceScheduleI
......................................... 7-6
MaintenanceScheduleII
........................................ 7-26
Periodic Maintenance Inspections
................................ 7-39
Recommended Fluids and Lubricants
.............................. 7-40
Selecting the Right Schedule ..................................... 7-3
Using Your Maintenance Schedule ................................. 7-3
When Trailer Towing
.......................................... 4-33
Seats ........................................................... 1-1
Benchseats
................................................... 1-4
Bucketseats .................................................. 1-4
Controls ...................................................... 1-1
Frontseat .................................................... 1-1
Head Restraints
............................................... 1-10
ManualFrontSeat .............................................. 1-2
7