T WARNING LIGHT AND SENDER UNIT TROUBLESHOOTING Check the METER 15A fuse in the fuse box before troubleshooting. If it is burnt, replace it after checking and repairing the wiring harness. i/ Brake System Warning Light I Symptom: Brake system warning light remains illuminated. 45UOTX-063 Step 1 - Check brake fluid level Check brake fluid level. Below MIN I I Check brake system (Refer to section P) I Brake fluid level Action Step 2 - Check parking brake switch 1. Disconnect the parking brake switch connector. 2. Check for continuity between the terminal of the switch and ground. Above MIN Go to Step 2 3. If not as specified, adjust or replace the parking brake switch. (Refer to section P.) 4. If the switch is OK, go to Step 3. I Step 3 - Check brake fluid level sensor I 1. Check for continuity of the sensor. *. 1' Lever Pulled one notch Released Continuity Yes No - I Above MIN No Brake fluid level Below MIN 2. If not as specified, replace the level sensor. 3. If the sensor is OK, repair the wiring harness. Continuity Yes Gartner Banana
WARNING LIGHT AND SENDER UNIT T Symptom: Brake system warning light does not illuminate when parking brake is on. (Ignition switch to ON) 45UOTX-065 Remedy 1. Disconnect the parking brake switch connector. 2. Check for continuity between the terminal of the switch and ground. I Released 1 No I Lever 3. If not as specified, adjust or replace the parking brake switch. 4. If the switch is OK, repair the wiring harness. Continuity 010 OFF Indicator Light Symptom: O/D off indicator light does not illuminate when O/D off switch turned on. 45UOTX-069 Pulled one notch I Yes Symptom: Brake system warning light does not illuminate when brake fluid in reservoir tank is below MIN. 45UOTX-067 Remedy 1. Check the bulb of the O/D off indicator light. 2. If the bulb is burned out, replace it. u Remedy 1. Disconnect the brake fluid level sensor connector. 2. Check for continuity of the brake fluid level sensor. Brake fluid level Below MIN Above MIN Continuity Yes No 3. If not as specified, replace the level sensor. 4. If the sensor is OK, repair the wiring harness. Gartner Banana
WARNING LIGHT AND SENDER UNIT T OHMMETER Washer Level Indicator lnspection 1. Disconnect the connector from the washer level sensor. 2. Jump terminal-wire L (harness side) to a body ground. 3. Start the engine and check that the WASHER indicator illuminates. 4. If there is no illumination, check the bulb, wiring harness, and sensor. Replace or repair as necessary. Washer Level Sensor lnspection 1. Connect the sensor connector (sensor side) to an ohm- meter. 2. Move the sensor float up and down. 3. Verify that there is continuity when the float is at the low- est point. BRAKE FLUID LEVEL SENSOR lnspection 1. Check for continuity of the sensor. 2. If continuity is not as specified, replace the level sensor. Float level Below MIN Above MIN BUCKLE SWITCt Continuity Yes No OHMMETER -1 PARKING BRAKE SWITCH lnspection 1. Disconnect the parking brake switch connector. 2. Check for continuity between the switch connector and ground. I Lever I Continuity I 3. If continuity is not as specified, adjust or replace the parking brake switch. (Refer to section P.) Pulled one notch Released BUCKLE SWITCH lnspection 1. Disconnect the buckle switch connector 2. Check for continuity of the switch. Yes No Seat belt I Continuity Seat belt buckled Seat belt unbuckled No Yes 3. If continuity is not as specified, replace the buckle switch. Gartner Banana
T 2 CRUISE CONTROL SYSTEM PRESS 45UOTX-209 Inspection Procedure Quick inspection 1. Connect a 1.4W test light between terminals D and F, of the cruise control unit connector. u Note There is no wire in terminal D of the connector. Push the test light through the connector and touch the cor- responding pin on the control unit. 2. Turn the ignition switch to ON. 3. Shift the selector lever to D or R range. 4. Verify that the MAlN switch is off. (The MAlN indicator light will be off .) 5. Turn the RESUMEIACCEL switch and the MAlN switch simultaneously to activate the system inspection. The MAlN indicator light will come on. 6. Operate each switch as described below and obtain the problem code numbers. Note The cruise control system will not operate in self-diag- nosis mode. 7. After retrieving the code(s), press the MAlN switch to deactivate the system inspection. The MAlN indicator light will go off. 8. Follow the action corresponding to the problem code. --, Service Code Table Press SETICOAST switch Procedure Press RESUMEIACCEL switch Pattern of output signal (Test light) ON OFF nn M nn Depress brake pedal ON OFF ON Drive vehicle above 40 km/h (25 MPH) Turn ignition switch to ON and shift the selector lever to P or N range (For AT) Depress clutch pedal (For MT) Code No. oN OFF Action lnspect cruise control switch (Refer to page T-106) lnspect cruise control switch (Refer to page T-106) lnspect stoplight switches (Refer to pages T-105 and T-56) lnspect parwneutral switch (Refer to section K) or clutch switch (Refer to page T-105) lnspect vehicle speed sensor or wire harness (Refer to page T-106) Gartner Banana
CRUISE CONTROL SYSTEM B+: Battery positive voltage L rmlnall Wire color M Specification (RIL). . N Action Connected to (G) 0 CELERATOR DAL 9MUOTX-263 Test condition Cruise control switch (Set switch and coast switch) (w) P S T ACTUATOR CABLE Removal 1. Disconnect the actuator cable from the accelerator ped- al. 2. Remove the clamp at the inside of the firewall. (P) 3. Disconnect the actuator cable from the actuator. 4. Remove the clamps and the actuator cable. Main switch ON While turning set switch after main switch ON Check stoplight switch (Refer to page T-105) Stoplight switch Cruise control switch (Resume switch and accel switch) (WIG) (B) Installation Install in the reverse order of removal. Adjustment Remove the clamp and adjust the nut so that actuator cable free play is as shown when the cable is pressed lightly. B+ OV Brake pedal depressed I B+ Main switch ON While turning resume switch after main switch ON Actuator Cable play: 1 .O-3.0mm (0.04--0.12 in) Brake pedal released OV 9V Main switch OFF Main switch ON Vehicle speed sensor Battery GND Check cruise control switch (Refer to page T-106) OV B+ OV Check actuator (Refer to page T-107) Run out betweeno-5V B+ OV rotating rear tires Constant Constant d Check cruise control switch (Refer to page T-106) Check vehicle speed sensor (Refer to page T-106) Repair wire Re~air wire Gartner Banana
SPECIAL TOOLS ST STEERING SYSTEM (CON' r TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION Handle Remover, oil seal & bearing 49 DO32 303 Attachment 49 01 18 850C Puller, ball joint 49 H032 301 Wrench Attachment, preload measuring BRAKING SYSTEM TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION ILLUSTRATION Expand tool, disc brake 49 F043 001 Adjust gauge Wrench, socket A 49 0208 701 A Air out tool, boot Lock tool, turning A 49 8043 001 Adjust gauge 49 U043 OAO A Gauge set, oil wessure Installer, sensor rotor A Gartner Banana
i ; 5795 -1 AIR BAG 5795 AIR BAG PART SO. +---------+ I 56-l8lK I NA01-56-191A 1 00 INT- COVER( R 1 SENSOR-AIR BAO COVER(L),SENSDR-AIR B A0 (W/O A, LOCK BRAKE 1 NODULE,AIR BAG NAS HA5 HA4 Nk6 BLACK SEHSUR( L 1 1 AIR BAG MODULE .AIR DAt2 PASSC NOER (WAIR BAG-DRIV.WAS S. SIDE) Gartner Banana
ALPHABETICAL INDEX *%* ENGLISH *** CASE,T/MISSlON------------ CASE'A' , LLOWER UNIT- ----- CASE'A',COOLING UNIT----- CASE'A1 ,HEATER UNIT------ CASEIB' ,BLOWER UNLT------ CASE'B' ,COOLING UNIT----- CASE'B9,HEATER UNIT------ CASE'OUT',ASHTRAY-------- CASING,DIFFERENTIAL------ CASING,HYDRAULIC UNIT---- CASING,STOPPER----------- CATALYST ,THREE WAY------- CEILING,TOP-----.--------- CHANNEL( L) DIVISION-DOOR- CHANNEL(R)lDIVISION-DOOR- CHECKER,DOOR------------- CLAMP---------.-..--------- CLAMP,BATTERY------------ CLAMP,HOSE--------------- 1-L11 DRUM,CLUTCH-------------- 1-N8 DRUM,CONNECTING---------- 1 -H9 DRUM,DIRECT------------.- 1-F9 DRUMIREAR CLUTCH------ -- 1-C9 DUCT(L)---------------..-- 2-DB DUCT(L1 ,SIDE DEMI .-- .---- DUCT(R)----..------------- 2-C8 2-DB DUCT(R1,SIDE DEMT,------- DUCT,AIR- ---- ------------ 2-C8 DUCT,CENTER-------------- 2-Cll 2-C8 DUCTIFRESII AIR----------- 1-14 CLIP,WEATHLRSTRIP-OUTER-- 2-El1 CLIPtA',SPEEDOMETER CABLL 2-F7 CLIPIA',WEATHERSTRIP-OUT- 2-El1 CLIPIB',WIRE-BONNET------ 2-E5 CLGTH,REPAIR-TOP-------..- 2-Dli CLAMt3,HOSE-A 1 .P. /A. CLNR CLAMP,WATER HOSE--------- ELEMENTIAIR CLEANER------ 1-J4 EMBLEM,CAP-WIiE€I.--------- 1-Ll;? END,CONTROL LEVtR-------- 1 -K6 ENDlS/ROD<1ST82ND)------- 1-J6 ENl)rS/ROD(3RDB4TH;------- 1-J6 ENG:SHIFf ROD(O/TOI'&REV.) 1-K6 ENGINE,PARTIAL----------- ENGINE,SHORT------------.- 1-D3 ESCUTCHEON--------------- 1-D3 EVAPORATOR--------------- 2-ti9 2-Mll EYE BOLT K?T,31. GEAR---- 1-M12 2-116 2-L12 2-N5 COVER,5OIE-CC1----------- 2-Ki COVER,HOLE-ANTENNA------- 2-El4 COVER,HOLE-LIFT GATE----- 2-Dl0 COVER,INNER HANDLE----.--- 2-M9 COVER,INTERIOR MIRRORm--- 2-F16 COVER,JOINT-LOWER-------- 1-112 COVER,JOINT-UPPER-------- 1-112 COVER,LEVER-OPENER------- 2-L7 COVER,MAIN FUSE BLOCK---- 2- I1 4 COVER,OIL PUMP----------- COVER,REAR--------------- 1-N4 1-J3 1-K12 COVEK,RE&R-ALTERNATOR---- 1-C7 CQVER,RELAy------------..- 2-H1! COVER,ROD---------------- 1-1.6 COVER,SELECT LEVER------- 1-616 COVERISERVICE HOLE------- Z-F5 COVER,SERVO-------------- COVER,SIDE--------------- 1-N7 2-K7 COVERISPARE TIRE--------- 2-Cl6 COVER,l'HERHO------------- 1-D5 CQVER,THERMOSTAT--------- 1-D5 COVER,TIMING EELT-C. ----- 1-13 GASKET------------------- 1-C5 1-C15 1 -F3 1-H7 1-J14 1-L4 1 - L 14 1-N7 2- ~4 GASKET 8 SEAL KIT-------- 1-M9 GASKET KIT,COMPRESSOR---- 2-K11 GASKET SET ,CYL HEAD----- i -D3 GASKET SETIENGINE-------- 1-DY GASKET(C1 ,TIMING BELTCL) - 1-13 GASKEl'(INN),TIHIHG BELTCL 1-13 BASKET(L)---------------- GASKET,CAP--------------- 1-13 1-114 GASKETICONPRESSOR-------- 2-K11 GASKET,CONVERTER--------- !-Dl4 G0.SKET ,COVER PLATE------- 1-K6 GASKET,CYl.INDER WEAD----- 1-F3 GASKET,DRAIN PLUG-------- 1-li14 GASKETIDRUM SUPPORT- ----- 1 - D8 CASKET.E.G.R. VALVE------ 1-L4 CORD NO.1,HI.TENSION----- 1 -M6 CORD NO.2.HI.TENSION----- 1 -M6 CORD NO.~;HI.TENSION----- 1 -M6 CORD NU.4,HI.TENSION----- 1 -M6 CORD SET,HI.TENSION------ 1 -M6 CORa,EARTH--------------- 2-c14 2-Nl:! CORE,HEATER Ub!IT--------- 2-Dl1 COTTER,VALVE-IN.--------- 1 -N3 COUPLERISOLENOID VALVE--- 1-E0 COVER-------------------- l-Cl6 2-C6 COVER NO.l,ADJ-FRT------- 2-66 COVER NO.2,ADJ-FRT-a+----- 2-60 COVER N0.3.ADJ-FRT------- 2. SC COVER(C),SENSOK---------- 2-H9 COVER(L),BELT LINE------- 2-Kli COVER(L).BRACE BAR------- 2-C6 COVER,UNDER-------------- 2-C6 COVER,VALVE BODY--------- 1-10 COVER,WASHER TANK-------- 2-F1E COVER,WHEEL CORE--------- 1-Hli COVER, WIPER ARM-FRONT--- - 2-H15 COVER'L1,HYDRAULIC UNIT-- 1-Ml5 COWLING,RADIATOR--------- CRANKSHAFT--.. -- ------ ---- 1-E5 1 -K3 CUPISECONDARY------------ 1-H15 CUSHION(L),FRT SEAT------ 2-N8 CUSHIOW(R),FRT SEAT------ 2-K8 CUSHION,LID HINGE-------- 2-H4 CUSHION.RUBBER----------- 2-17 2-Ll CYL.,CLUTCH MASTER------- I -El4 CYL.,CLUTCH RELEASE------ 1-El4 CYL,,TAHDEM MASTER------- 1-F15 1-61 5 1-H15 /~ASKET;EX.MANIFOLD------- 1-E4 GASKET,EXH.PIPE-CONVERTER 1-Dl4 GASKET,EXTENSION--------- 1-C8 GASKET,FILLER PIPE------- 1-H14 GASKET ,FRONT COVER--- .--- I-C6 GASKET,HEAD COVER-------- 1-fi3 GASKET,IN.MANIFOl.D------- 1-D4 GASKET.LICENSE LAMP------ 2-H4 COVER( L) ;DECK LOCK------- 2- Jli COVER(I.),DRAIN-SOFT TOP-- 2-Hli COVER(L),DUST------------ 1-El2 1-Fl? COVER(L),HINGE----------- 2-D9 COVER( L) ,HOLE----------- - 2-Nl! COVER(L),KNUCKLE--------- 2-NB COVER(L).SEAT BACK------- 2-N8 - ... CLIP SET,DRlVE SI!AFT----- 1-DlI CLIP(L1 ,FORM PLATt .------ 2-El2 CLIP(R),FORM PLATE------- CLIP,CABiE--------------- 2-El2 1-Dl6 CLIP ,ENGINE HARNESS------ 2-N141 CLIP,FLEXIBLE Hi3SE------- 1-C16' l-~ld I-Ml5 2-1314 FASTENER SET ,TOP CLOTH--- 2- Dl2 FASTENER,BONNET RELEASE-- 2-KG FASTENER,DOOR TRIM------- 2-rl0 2-#7 GASKET,OIL PUMP---------- 1- J7 GASKET ,OIL STRAINER-- ---- 1-C5 1-rJ4 GASKET.RR.COH0.---------- 2-F4 1-1jsl CQv~~(~);S~~so~-l-------- 2-H9 I I-K~SI COVER( L) ,SENSOR-AIR BAG-- 2-H9 CLIP,HAHNESS------------- 2-E15: COVER(R),REL'I LINE------- FKl4 2-G13! COVER(R),BRACE BAR------- 2-C6 , 2-M14' CUVER(W),DECK LOCK------- 2-1121 2-N14( COVERIR) ,DRAIN-SOFT TOP-- 2-HIZi CLlP,HARNESS-HAND BRAKE-- 2-M7 I COVERCR) ,DUST.----------- 1-E13i CLlP,HEATER COtITKOL--- - -- 2-Elli 1-F131 CLIP, HOSE- SUB T.8 VATFR H 1 -F5 i COVER(R) ,HINGE- ---------- 2-C9 ! CLIP,OIL FJPE-------. ---- 1-L7 I CLIP ,PIPE--- -..- ---------. 2-N8 j I-El6: COVER(R),HOLE------------ Z-N1S1 x-~I(+ COVER(RI,KNUCKLE--------- 2-18 I 1-Fl6, COVER(R) ,SEAT BACK------- 2-K8 I FASTEHERILIFT GATE TRIM-- 2-F14 FASTENERBRAIN RAIL-REAR-- %-Eli FASTEHER; RAIN FASTENER. REAR 1 SIDE TUXN- - .SPRANG CAP- FASTEYER,SEEL------------ 1- J3 1-K4 FASTENER, STOP LAMP-HI . --- II D f FEEDER-ANTENNA- - - - - -- - - - - 2-F14j GASKET~VAC POWER ASSIST- !-El5 I )t s FILTER ,AIR--------..------ 2 - N 12 1-G15 FILTER, FUEL- - ..- - - - - - ----.. ~%*t*~x*rfi**tf%%w 1-F4 1 SASK6T.W.PUMP INLET------ 1-D5 I FII.TEP,FUEL PUMP--------- 1-H14 GASKET,WATER PUMP------ - 1-05 IlAl~,FRONT-WIND.---------- 2-~111 FINISHEPIWEAR------.----- 2-i4 GASKET,WINDOW REGULATOR-- 2-C10 . . . . . . . -. . . . . . -- .. - -- ------- L.- -.- --- -.-- CAT. AUNA04-03 F.-002 Gartner Banana