Page 432 of 1708

ROAD TEST K Evaluation I No lockup shift Condition No 1-2 up or downshift No 2-3 up or downshift No 3-4 up or downshift I Stuck lockup control solenoid valve Stuck locku~ control valve Possible Cause Stuck 1-2 shift solenoid valve Stuck 1-2 shift valve Stuck 2-3 shift solenoid valve Stuck 2-3 shift valve Stuck 3-4 shift solenoid valve Stuck 3-4 shift valve Incorrect shift point I No enaine brakina effect I Worn clutches, brakes I Misadjusted throttle position sensor Sticking shift valves Excessive shift shock or slippage Noise and Vibration Drive the vehicle in fourth gear (lockup), fourth gear (no lockup), and third gear (Hold) and listen closely for any out of the ordinary noise or vibration. The torque converter, propeller shaft, and differential can be sources of abnormal noise and vibration if they are not functioning properly. Check these when searching for sources of noise and vibration. Stuck accumulators Stuck or no one-way check orifice Stuck 3-2 control solenoid valve Stuck 3-2 control valve Worn clutches, brakes, or one-way clutch Kickdown Drive the vehicle in fourth gear, third gear, and 2nd gear and check that kickdown occurs for 4-+3,4-+2, 4+1,3+2,3+1, 2+1, and that the shift points are as shown in the shift diagram. ,U (Refer to pages K-29, 30.) S-RANGE TEST Shift Pattern For this test it is not necessary to inspect shift shock and shift points, since they are almost exactly the same as those for the D-range test. However, in the D-range (Normal) shift diagram, the shift points are different. In S range, the shift patterns for Normal mode are the same. 1. Shift the selector lever to S range and select the Normal mode. 2. Accelerate the vehicle and verify that 1-2 and 2-3 up-and downshifts are obtained, and that no fourth gear and no lockup (below approx. 100 kmlh (63 mph}) are obtained. 3. While driving in S range (Normal mode) and third gear, select the Hold mode and verify that third gear is held until ihe 3-2 downshift point as shown in the S range (Hold) shift diagram is achieved. 4. Accelerate the vehicle in S range (Hold mode) and verify that 2nd gear is held. S-range (Power) shift diagram LOCKUP AVAILABLE WHEN ACCELERATING AND CRUSING LOCKUP AVAILABLE WHEN COASTING -. - VEHICLE SPEED kmlh (rnph} Gartner Banana
Page 591 of 1708

FRONT AXLE WHEEL HUB, STEERING KNUCKLE Inspection / Removal / lnstallation 1. lnspect wheel bearing play, referring to Inspection. 2. Remove in the order shown in the figure, referring to Removal Note. 3. lnspect all parts and repair or replace as necessary. 4. Install in the reverse order of removal, referring to Installation Note. 25UOMX-OC 1. Front wheel 9. Lower arm 2. Brake caliper assembly Removal Note .............. page M-7 3. Disc plate 4. Hub cap 5. Locknut Installation Note ............ page M-7 6. Front wheel hub assembly lnspect for cracks and damage Disassembly / Inspection / Assembly ................. page M-8 7. Wheel speed sensor (ABS) 8. Tie-rod end Removal Note .............. page M-7 Service ..................... section N .............. Removal Note page M-7 ..................... Service section R 10. Upper arm .............. Removal Note page M-7 ..................... Service section R 11. Dust cover and knuckle spindle lnspect dust cover for damage and distortion lnspect knuckle spindle for cracks and damage Disassembly / Inspection 1 ................. Assembly page M-8 lnspection Wheel bearing play 1. Remove the wheel, brake caliper assembly, and disc plate, referring to Removal note below. 2. Position a dial indicator against the wheel hub. Push and pull the wheel hub by hand in the axial direction and measure the wheel bearing play. If the bearing play exceeds specification, check and adjust the locknut torque or replace the wheel hub i assembly if necessary. Maximum wheel bearing play: 0.05mm i0.002 in) Gartner Banana
Page 596 of 1708
REAR AXLE M DISC BRAKE TYPE Inspection 1 Removal 1 Installation 1. lnspect wheel bearing play, referring to Inspection. 2. Remove in the order shown in the figure, referring to Removal Note. 3. lnspect all parts and repair or replace as necessary. 4. Install in the reverse order of removal, referring to Installation Note. 5. After installation, adjust the rear wheel alignment. (section R.) @ REPLACE 21 6294 {2230,159-217) N.m {kgf m, Rlbf) 1. Rear wheel 2. Brake caliper assembly Removal Note . . . . . . . . . . . . . page M-12 3. Disc plate 4. Locknut Installation Note . . . . . . . . . . . page M-12 5. Wheel speed sensor (ABS) 6. Sensor bracket 7. Knuckle, wheel hub, and dust cover lnspect knuckle for cracks and damage lnspect wheel hub for cracks and damage lnspect dust cover for damage and distortion Disassembly / Inspection / Assembly . . . . . . . . . . . . . . . . page M-13 Gartner Banana
Page 666 of 1708

Before beginning any service procedure. refer to section T of this manual for air bag system service warnings and audio antitheft system alarm conditions . BRAKING SYSTEM INDEX ....................................... P- 2 OUTLINE ..................................... P- 4 SPEClFlCATlONS ........................... P- 4 BRAKE SYSTEM ............................. P- 5 PREPARATION ............................. P- 5 TROUBLESHOOTING GUIDE ................ P- 6 AIR BLEEDING ............................. P- 7 BRAKE HYDRAULIC LINE ................... P- 7 BRAKE FLUID .............................. P- 8 ............................. BRAKE PEDAL P- 9 MASTER CYLINDER (STANDARD) ............ P-11 MASTER CYLINDER (ABS) .................. P-14 POWER BRAKE UNIT ....................... P-20 PROPORTIONING BYPASS VALVE ........... P-23 FRONT BRAKE (DISC) ...................... P-25 CALIPER ................................... P-28 REAR BRAKE (DISC) ........................ P-29 CALIPER ................................... P-32 PARKING BRAKE SYSTEM .................... P-34 TROUBLESHOOTING GUIDE ................ P-34 PARKING BRAKE LEVER .................... P-34 PARKING BRAKE CABLE .................... P-36 ANTILOCK BRAKE SYSTEM (ABS) ............ P-37 DESCRIPTION .............................. P-37 PREPARATION ............................. P-37 TROUBLESHOOTING GUIDE ................ P-38 CIRCUIT DIAGRAM ......................... P-52 HYDRAULIC UNIT ........................... P-53 ........................ ABS CONTROL UNIT P-55 RELAYS .................................... P-56 ABS WHEEL SPEED SENSOR (FRONT) ....... P-58 ABS SENSOR ROTOR (FRONT) .............. P-59 ABS WHEEL SPEED SENSOR (REAR) ........ P-60 ABS SENSOR ROTOR (REAR) ............... P-61 25UOPX-001 Gartner Banana
Page 668 of 1708
INDEX P ANTILOCK BRAKE SYSTEM (ABS) 1. Hydraulic unit 5. ABS sensor rotor (front) Removal / Installation ......... page P-53 Removal / Ins~ection / ................. Disassembly / Assembly ...... page P-54 Installation page P-59 2. ABS control unit 6. ABS wheel-speed sensor (rear) Removal I Installation ......... page P-55 Removal 1 Inspection I ................. 3. Relays Installation page P-60 Removal / Inspection / 7. ABS sensor rotor (rear) ......... ................. w Installation page P-56 Removal / Inspection page P-61 .................. 4. ABS wheel-speed sensor (front) Installation page P-62 Removal / Inspection / ................. Installation page P-58 Gartner Banana
Page 669 of 1708
OUTLINE OUTLINE SPECIFICATIONS Item TY ~e Specifications Suspended Pedal level ratio Maximum stroke mm (in) 4.1 : I 1 20 14.72) - -- TY ~e Bore mm (in) Pad dimensions (area x thickness) mm2 x mm {in2 x in) Tandem (with level sensor) 22.22 (0.875) -- - TY ~e Cylinder bore mm (in) Disc plate dimension (effective diame- ter x thickness) mm {in) Disc (ventilated) 51.1 (2.01) Pad dimensions (area x thickness) mm2 x mm (in2 x in) Cylinder bore mm {in) Disc plate dimensions (effective diameter x thickness) mm (in) Disc (solid) 31.75 (1.25) Size mm {in) Vacuum multiplier 21 4 (8) Proportioning bypass valve (PBV) FMVSS 11 6: DOT-3 Brake fluid Mechanical, two rear brakes Hand lever Parking brake TY Pe - Operation system Gartner Banana
Page 676 of 1708
BRAKE SYSTEM P MASTER CYLINDER (STANDARD) Removal / Installation 1 lnspection 1. Remove in the order shown in the figure, referring to Removal Note. ,, 2. Install in the reverse order of removal, referring to Installation Note. 3. After installation, add brake fluid, bleed the brakes, and check for fluid leakaae. 1. Fluid level sensor connector 5. Proportioning bypass valve and bracket Inspection ................... page P-13 6. Master cylinder 2. Brake pipe Installation Note ............. page P-12 Removal Note ............... page P-12 Disassembly 1 Assembly I 3. Connector bolt Inspection ................. page P-18 4. Nut and washer Gartner Banana
Page 678 of 1708
BRAKE SYSTEM CLEARANCE JSH ROD 2. By making'the above adjustment, the clearance between . the push rod and piston (after installation of the brake mas- ter cylinder and the power brake unit) will be as shown in the table below. - Clearance When vacuum applied to unit is approx. 0.1 -4.4mm 66.7 kPa (500 mmHg, 19.7 inHg) (0.004--0.016 in) Inspection Fluid level sensor connec 1. Disconnect the sensor connector. 2. Connect an ohmmeter to the connector. 3. Starting with the fluid level above the MIN mark on the reservoir, verify that there is no continuity. 4. Remove the brake fluid and verify continuity when the level is below the MIN mark. 5. Replace the sensor if necessary. Gartner Banana