1994 MAZDA MX-5 radiator

WHEEL ALIGNMENT REAR WHEEL ALIGNMENT Specifications (Unladed*) I Item I Specifications I L *' Fuel tank full; radiator coolant and engine oil at specified levels; spare tire, jack, and tools in designated positions. 05Uo~x-01~ *2 Difference between the leff and right must be exeed lo. 3 + 3 i0.12 * 0.12) 0'18' k18' 0'09' 2 09' -1 "08' +. 30' Total toe-in Total toe-in (per side) Camber angle'' LEFT WHEEL - mm {in) degree degree INCREASE I 1 346-355 (1 3.6-1 4.0) Height from center of wheel to fender brim'2 mm Iin) RIGHT WHEEL C INCREASE 356-3135 {14.0-14.4) 366-375 {I 4.4--14.8) 376-385 {I 4.8-1 5.2) 386--395 {I 5.2-1 5.6) LEFT WHEEL -C -0°54' r 30' -0'43' 2 30' -0°35' r 30' -0'30' +. 30' Toe-in Toe-in is adjusted by turning the front and/or rear adjust- ing cam bolts at the lower arm. Caution Adjust the toe-in before adjusting the camber. 1. Loosen the front and/or rear cam nuts. 2. Turn the front and/or rear adjusting cam bolts to provide the correct toe-in. I Counter- Counter- Decrease Clockwise Clockwise clockwise clockwise Toe-in Note Turning the front cam one graduation changes the toe-in about 2.8mm (0.11 in} and the camber about 15'. Turning the rear cam one graduation changes the toe-in about 2.8mm I0.11 in} and the camber about 6'. 3. 'Adjust the camber. Left wheel Camber Camber is adjusted by turning the front and rear cams at the lower arm. Right wheel Caution Adjust the camber after adjusting the toe-in. Front cam I Rear cam I Front cam I Rear cam 1. Loosen the front and rear cam nuts. 2. Turn the front and rear adjusting cam bolts the same amount in the opposite direction to provide the correct camber angle. Gartner Banana

TECHNICAL DATA D. LUBRICATION SYSTEM - Engine ltem BP DOHC - -. Lubrication system Force-fed type E. COOLING SYSTEM Trochoid gear 344-41 I3.5--4.5,s-31 9&l96 {I .&2.0, 15--28) 295-392 {3.0-4.0,43-56) 0.02-0.1 8 {0.000&0.0070) 0.20 {0.0079) 0.09-0.18 (0.0036-0.0070) 0.20 {0.0079) 0.03-0.1 2 {0.0012-0.0047) 0.14 (0.0055) TY pe Relief pressure kPa {kgf/cm2, psi) Oil pressure kPa {kgf/cm2, psi) Inner rotor tooth tip to outer rotor clearance mm {in) Outer rotor to body clearance mm {in) Side clearance mm {in) Water seal type I Unified mechanical seal Thermostat 1,000 rpm 3,000 rpm Standard Maximum Standard Maximum Standard Maximum Oil filter Engine ltem - - Cooling system . . Impeller diameter mm {in) Number of impeller blades Type Relief pressure differential kPa {kgf/cm2, psi) BP DOHC Water-cooled, forced circulation - 75 i2.95) 6 Full-flow, paper element 74-1 17 {0.&1.2, 12-1 7) TY pe . ., . . . - Radiator I Water pump Wax, two-stage v. . . Full-open temperature "c {OF) Full-open lift mm {in) Engine oil TVD~ O~enina tem~erature "C con I Sub: 83.5-86.5 U83-187). Main: 86.5-89.5 (1 88-1 931 100 (21 2) Sub: 1.5 (0.06) min., Main: 8.0 (0.31) min. -. . - . . Cooling circuit checking pressure kPa {kgflcmz, psi) I 103 {I .05, 14.9) I Centrifugal, V-ribbed belt driven TY pe I Coolant fan I 4.0 (4.2, 3.5) 3.6 {3.8,3.2) 3.75 (4.0, 3.3) API Service SG, SH (ECII) ILSAC Capacity Corrugated fin viscosity Above -25°C (-1 3°F) SAE 1 OW-30 number Below 0°C {3Z°F) SAE 5W-30 Total (dry engine) L {US qt, Imp qt) Oil replacement L {US qt, Imp qt) Oil and oil filter replacement L {US qt, Imp qtl Cap valve o~enina pressure kPa {krrf/cm2, psi} 1 73.6--102 {0.75--1.05, 10.7-14.91 Capacity W-V I 120-1 2 Current A 1 below 7.7 Engine oil Type Number of blades Outer diameter mm {in) Coolant Capacity L {US qt, Imp qt) I 6.0 {6.3,5.3) Electric 5 320 (1 2.61 Gartner Banana

TECHNICAL DATA R. SUSPENSION Front sus~ension I i/ Differential - . - ~- Coil springs MT I AT Shock absorbers "TORSEN" LSD TY ~a Cylindrical double-acting, low-pressure gas charged Standard Stabilizer Double-wishbone Torsion bar Wire diameter mm {in) Coil inner diameter mm {in} Rear suspension Tv~e I Double-wishbone TY pe Diameter mm {in) 20.0 (0.79) I Identification color 11 .O {0.43} 83.0 f3.27) . . Free length mm {in) Coil number 19.0 {0.75} . . 292.5 (1 1.52) 1 302.0 {I 1.89) 6.32 I - . I1 . ,I . , I Shock absorbers Cylindrical double-acting, low-pressure gas charged White I I Identification color I Yellow I Green I Blue Torsion bar 12.0 (0.471 1 11 .O 10.43) .a Stabilizer TYPe Diameter mm {in) Coil springs Wheel alignment I Front wheel alignment (Unladen'') I I - Caster angle*3 King pin angle I tun'aoen 'I 1 Camber angle'2 -0°43' 2 30' I I - Wire diameter mm {in) Coil inner diameter mm {in) Free length mm {in} Coil number Maximum steering angle 4O26' -c 45' 11 "20' Rear wheel alignment ,, l-l_A_-*i, *1 Fuel tank full; radiator coolant and engine oil at specified level, and spare tire, jack, and tools in designated position. *2 Difference between left and right must not exceed lo. *3 Difference between left and right must not exceed 1'30'. 10.1 (0.40) Inner Outer 10.2 I0.40) mm (in) Camber ana~e*~ J 3 + 3 10.12 r 0.12) 0°18' 2 18' -. - 3 r 3 {0.12 2 0.12) 0'24' 2 45' 37O23' 2 2" 32O32' 2 2" Total toe-in 83.0 i3.27) U' mm {in} degree 348.5 113.72) Total toe-in 356.5 {I 4.04) dearee 7.68 0'18' & 18' 7.96 Gartner Banana

SPECIAL TOOLS ST ENGINE TOOL NUMBER & DESCRIPTION 'OOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION PRIORITY ILLUSTRATION - 19 01 07 680A Engine stand 49 EOll IAO Brake set, ring gear Lock tool, crankshaft Hanger set, engine stand Arm, valve spring lifter Remover & installer, valve guide 49 801 2 0A2 Pivot Remover & installer, piston pin Adapter set, radiator cap tester Remover, valve seal Oil pressure gauge V-ribbed belt tension gauge 49 LO1 2 OAO Installer set, valve seal & valve guide Gartner Banana

GENERAL SERVICE INFORMATION VEHICLE DIMENSIONS d Measurement I I Overall height mm (in) I Overall length mm (in) Overall width mm (in) 3,948 (155.4) 1,676 (65.9) WHEEL ALIGNMENT Front wheel alignment (Unloaded*) 2,266 (89.2) 1,410 (55.5) 1,428 (56.2) Wheelbase mm (in) Rear wheel alignment (Unloaded*) Tread Total toe-in Front mrn (in) Rear mm (in) mm (in) degree Camber angle I 0'24' f 30' 3 + 3 (0.12 f 0.12) 0°18' + 18' Maximum steering angle Inner Outer I 37'23' f 2O 32O32' f 2O Caster angle * Fuel tank full; radiator coolant and engine oil at specified levels; and spare tire, jack, and tools in designated positions. 4O4Y f 45' 1 1°20' 3 * 3 (0.12 f 0.12) 0'18' + 18' King pin angle Camber angle Total toe-in -0'43' f 30' mm (in) degree Gartner Banana

CONSTRUCTION No. 0 Part Name Bumper bracket Hood (Bonnet) 1 8 / Front frame, upper rear Crossmember No. 1 Shroud panel assy Radiator bracket No. @ Dash side junction I @ / Front frame, rear Part Name Crossmember No. 2 @ @I @ Light lid Dash panel assy Seat bracket No. 3 gusset Front frame, upper front Dash panel assy I @ / Stabilizer bracket @ @I Cowl panel, front Instrument bracket Apron reinforcement Front wheel apron assy I @ I Front wheel apron panel Q Tie-down hook reinforcement Front floor side pan Tunnel side junction Front frame @ @ Front fender panel Torque box Gartner Banana

! 5310 -1 E FROtiT PANELS I BRACKET (Y 1, RADIATOR ' I PANEL ,RAD. SIiROilD WEM§ER,CROSS BRACKET, BUMPER 1 I I I i Gartner Banana

ALPHABETICAL INDEX *a* ENGLISH S** - BELTtA1(L) ,FRT BELt'A1(R),FRT SEAT------ BOLT,JACK SET------------ BELTtB'(R),FRT SEAT------ BOLT,LAMP LID------------ BELTIB1,FRT SEAT--------- BELTlVl------------------ 1-05 2-KB BKACKETJCOUPLER-KNOCK SEN BHACKET,CRASH PAD-------- BRACK~T,E~G.K.PIPE------- BRACKET,FENDER----------- *********Y******* * * * A * * * **#*~******%***** ACTUATOR,A.C.C.---------- 2-Jl3 ACTUATOR, SHIFT LOCK---- -- 1-616 ADAPTERIDRIVE PLATE------ 1-J7 ADJUSTER NO .J-----.----- -- 2-M8 ADJUSTER N0.4------------ 2-M8 AGJUSTER,HYDRAULIC LASH-- 1-N3 ADJUSTER,NO.1------------ 2- J8 ADJUSTER,N0.2------------ ALTERNATOR--------------- 2-J8 1-C7 ANCHOR UNIT(L),BE?T------ 2-39 ANCHOR UNIT(R1,BELT------ 2-D9 ANTENNA,RADI3------------ 2-~141 ANTILOCK BRAKE----------- 1-N15 ARM NO.1, LINK------------ 2-H15 ARM N0.2,LINK------------ 2-115 ARM(L1,LOWER------------- 1-113 ARM(L),LOWER-REAR-------- 1-F12 ARM(L1,UPPER------------- 1 -H13 ARM(R),l.OWER------------- 1-H13 ARM(R),LOWER-REAR-------- 1-F121 ARM(R),UPPER------------- 1-H13 ARM,UPPFR-FRT------------ 1 -HI31 ARM.UPPER-REAR----------- 1-F121 - 1-~6 BEZEL(L1,HEAD LAMP------- 2-M3 BEZEL!"),HEAD LAMP------- 2 -M3 BLADE(d>,WIPER-FRONT----- 2-H15 BLADE WIPER-FRONT--------- 2-H15 BLOCK,CYLINDER----------- BLOCKIFUSE--------------- 1 -H3 2-614 BLOCK,MAIN FUSE---------- BLOWER UNIT-----.-------- 2-114 2-Fll BODY 8 PISTON(L),CALIPER- 1-F11 > -fit v BUSHlNG,RUBBER-LOWER ARM- A-LTAJ BODY & PISTON(R),CALIPER- 1-FS1 1-613 BODY(L),FRONT DOOR------- 2- J9 BODY(R),FRONT DOOR------- 2-J9 BODY,CONTROL VALVE-UP---- 1 -GB BODY,LOW-RADIO ANTENNA--- 2-El4 BODY,THROTTLE------------ 1 -K4 BODY.VALVE LWR----------- 1 -18 BRACKET,MEMBER----------- 2-J7 BRACKET.PARKING CABLE-FLO 2-K5 i-Miii SRACKET~STARTER----------- 1-~6 BRACKETISTOPPER-3kTTERY-- 1-i7 BRACKET,VANE PUMP-------- 1-C13 BRACKET, WASHER TANK ------ 2-C15 2-F15 BRACKET,WIRE CLIP-OXYGEN- 1-F3 BRACKET,WIRING----------- 2-H14 BREATHER---.-------------- 2-114 1-ti11 1 -L7 1-111 BRE/tTHER,AIR-T/MISSION--- 1-D6 BRKT(!i,BUMPER-RR SKIRT-- 2-L5 BdKT(L1,SEAT-F.FLOOR PAN- 2-L5 BRKT(L),TRK.BOARD-FENDER- 2-J5 BRKT(R),BUNPER-RR SKIRT-- 2-L5 BF!KT(R) ,SEAT-F. FLOOR PAN- 2-K5 BRKT,AIR CLNR-WHL APRON-- 2-C5 BRKT,BATT.CLANP-QTR PANEL 2-05 BRKT ,CAP-QUARTER PANEL--- 2- I5 BRKT,DIAGNOSlS UNIT------ 2-H13 BRKT,DIAGNOSIS/POWER UNIT 2-H13 BRKT,MOTOR-ANTENNA------- 2-El4 BRKTtA1,WASHER TANK-FRT-- 2-El5 BRUSH-.------------------- 1 -C7 1 -F7 BRUSH ,YOKE-- - - - - - --- - - - - -. 1-F7 BuLa--------------------- 1 -H7 2-C4 2-C7 2-D4 2-F.4 2-67 2-H4 2 -H7 2 - L 7 BULn 8 SOCKET------------ 2-L7 BUL0,MODE CONTROL-------- 2-El 1 BULB,RESISTOR------------ 2-C7 2-67 BULB'Bt,SWITCH-RR DEFOGER 2-El3 BUMPER, FRONT - --- - . -- -. .. - - BUMPER, REAR- - - - - - - - - - - - - - 2 - E3 2-H3 BUSH---------.----------- 1-1115 1-616 1 - r; 1 tl 1 - .I6 1 -Ll4 - .-.- - L A1 BRACKET------------------ 1 -LIB 1-K7 1-1.15 2-C15 2-G14 2-H141 2-L5 BRACKET NO 1,k.B.S.------ 1 -MI 5' BRACKET ~0.5,A.B.S.------ 1 -M! 5 BRACKET(L),CABLE--------- 1-GI1 BRACKET(L1,ENGINE-------- BRACKET(L),F. BUMPER SIDE 2-F3 BRACKET(L),FRONT-AUDIO--- BRACKETCL) ,HINGE-LAPP LID 2-M3 BRACKETfL),IHST.--------- 2-F5 BRACKET(L1,TUNER--------- BRACKET(L),RADTATOR------ 2-N4 BRACKET(L),STARILIZER---- 2-D5 2-N13 RRACKET(R),CABLE---------- 1 -Gll NRACKET(R),ENGINE-------- i l-cl41 BRACKET(P),FRONT-AUDIO--- BRACKET(R),HIHGE-LAMP LID 2-M3 IRAcKET(R),INsT.--------- 2-M131 2-F5 BRACKET(R1,RADIATOR------ 2-N4 I BRACVET(R),STARILIZER---- 2-C5 I bRACKET(R) ,TUNER--------- 2-N13 BRACKET(RR),AUDIO-------- 2-N131 BRACKET,ACCEL WIRE------- 1-04 BRACKET ,ACTUATOR--- - ----- 2-~131 BRACKET,ACTUATOR-P.C.C.-- 2-313 RRACKET,ACTUATUR-FRONT--- 2-J13 RRACKET,AIR CLEPAER------ 1-14 1 BRACKET,BATTERY CLAMP---- 1-17 BKACKET,BUHPER---- ------- 2-N4 I BRACKET,CAHISTER-- .--- .. - 1-F4 BRACKET,CLAMP------------ 2-1111 BRACKET ,CLIP ------ 2 - L 3 BRACKET,COMPRESSOR------- 1-65 1 BRACKE1,CONTROL UNIT- .--- 1-Cl5 2-C13' BRACKET,COUPLER----- ----- 1-1112' ... - - .- - --.A- €-001 BACK(L1,FRONT SEAT------- 2-C9 I BACK(R),FRONT SEAT----- -- 2-1 A BAG,TOOL----------------- 2-MB / 2-Dl6 BALL JOINT,LOWER--------- BALL, S'TEEL - - - - - - - - - - - - - - - 1-113 1-El4 1 -H7 BAUD--------------------- 1-Dl41 CAP SET,KESERVE TANK----- 1 -I 131 BOLT,AIR CLEANER--------- 1-14 BOLT,AIR C0K.------------ 2-Jll BOLT,ANCHOR END---------- 1.M7 BOLT,BAFFLE PLATE-------- 1 -K7 dOLT,BEARING CAP--------- 1 -H3 BOLT,CAMSHAFT CAP-------- 1-E3 BOLT,CARRIER------------- 1 -K11 ~OLT,CL&MP--------------. 1-14111 1-17 BOLT .COMPRESSOR---------- 2-1111 BOLT,COEPRESSOR-AIR CON.- 2-Kll BOLT,CONNECTOR----------- 1-~151 1-615 BEARlNG,BALL------------- 1-66 ! BFARING.BALL-ALT. FRONT- - 1 -C7 I BEARING~BALL-ALT. REAR--- 1-ci I REARING, BALL-COUNTER SHAF 1 -G6 I BEARING~BALL-FLY WHEEL--- BEARING,RALL-MAIN DRIVE G BEARING,BALL-MAI!i SHAFT-- BEARING,IIEEDLE----------- CA?,TOP LOCK---------.--- CAP,VANE PUMP TANK------- CARRIER,DlFFERENTIAL----- BOLT ]CONTROL VALVE------- 1-C8 I 1 -E8 1-KB I !!7LT,CROSS MEMBER-------- 2-C5 I BOL1,CYLINDER HEAD------- 1-E3 ' BOLT.UECK LOCK----------- 2-112' 1-LIZ; BEAR1NCi.WtiEEL--------- ---- 1-El11 BELT TIMING------ 1-NJ ! .. . CAT . AUNAOS - U3 Gartner Banana