(4) Connect the heater hoses to the heater core.
(5) Fill the cooling system.
HEATER CORE HOUSING REPLACEMENT
(1) Remove the evaporator/blower housing.
(2) Remove the heater core.
(3) Remove the defroster duct.
(4) Disconnect the vacuum hoses from the heater
core housing vacuum motors.
(5) Remove the heater housing retaining nuts in
the engine compartment. Remove the heater core
housing.
(6) Transfer the vacuum motors, etc. to the re-
placement housing.
To install the heater core housing, reverse the re-
moval procedure.
DEFROSTER DUCT REPLACEMENT
REMOVAL
(1) Disconnect negative cable from battery.
(2) If equipped with center console remove the con-
sole as follows:
(a) MANUAL TRANSMISSIONÐRemove shift
knob, boot and bezel.
(b) AUTOMATIC TRANSMISSIONÐRemove
shift handle by pulling up. Remove the shift bezel.
(c) POWER MIRRORSÐPry mirror switch out of
console cover (Fig. 13). Disconnect switch connector
(Fig. 14).
(d) Remove console cover screws (Fig. 14).
(e) Remove console cover from base (Fig. 15).
(f) Remove console base (Fig. 15).
(3) Remove the lower instrument panel.
(4) Remove the left kick panel.
(5) Remove the instrument panel retaining bolt.
(6) Remove the instrument panel retaining bolts
located at the steering column.
(7) Remove the right and left A-pillar trim.(8) Remove the defroster bezel attaching screws
and bezel (Fig. 16).
Fig. 13 Power Mirror Switch
Fig. 14 Console Cover Screws and Power Mirror
Switch Connector
Fig. 15 Console Cover and Base
JHEATING AND AIR CONDITIONING 24 - 29
(9) Remove the instrument panel retaining screws.
(10) Lower the steering column.
(11) Pull the instrument panel, approximately 3
inches, away from the dash panel.
(12) Remove the defroster duct retaining screws.
Remove the defroster duct.
(13) Disconnect the hoses.
INSTALLATION
(1) Connect the hoses.
(2) Install the defroster duct. Install the defroster
duct retaining screws.
(3) Position the instrument panel into the dash
panel.
(4) Position the steering column.
(5) Install the instrument panel retaining screws.
(6) Install the defroster bezel attaching screws and
bezel.
(7) Install the right and left A-pillar trim.
(8) Install the instrument panel retaining bolts lo-
cated at the steering column. Tighten the steering
column retaining nuts to 27 NIm (20 ft. lbs.) torque.
(9) Install and tighten the instrument panel re-
taining bolt.
(10) Install the left kick panel.
(11) Install the lower instrument panel.
(12) If equipped with center console, install the
console as follows:
(a) Install console base.
(b) Install console cover to base.
(c) Install and tighten console cover screws.
(d) POWER MIRRORSÐSnap mirror switch into
the console cover. Connect switch connector.
(e) MANUAL TRANSMISSIONÐInstall shift
knob, boot and bezel.(f) AUTOMATIC TRANSMISSIONÐInstall the
shift bezel. Install shift handle by pushing down.
(13) Connect negative cable to battery.
HEATER CONTROL CABLE REPLACEMENT
(1) Remove the heater control panel.
(2) Remove the clip and the cable self-adjusting
clip from the blend air door lever at the bottom of
the evaporator/blower housing (Fig. 17). Then re-
move the cable by squeezing the tabs with needle
nose pliers being careful not to break the housing.
To install the heater control cable, reverse the re-
moval procedure.
HEATER/DEFROSTER/INSTRUMENT PANEL OUTLET
DOOR VACUUM MOTOR REPLACEMENT
(1) If equipped with center console remove the con-
sole as follows:
(a) MANUAL TRANSMISSIONÐRemove shift
knob, boot and bezel.
(b) AUTOMATIC TRANSMISSIONÐRemove
shift handle by pulling up. Remove the shift bezel.
(c) POWER MIRRORSÐPry mirror switch out of
console cover (Fig. 13). Disconnect switch connector
(Fig. 14).
(d) Remove console cover screws (Fig. 14).
(e) Remove console cover from base (Fig. 15).
(f) Remove console base.
(2) Remove the lower instrument panel.
(3) Disconnect the vacuum hose(s) from the vac-
uum motor.
(4) Remove the vacuum motor attaching nuts and
remove the vacuum motor from the bracket.
Fig. 16 Defroster Bezel
Fig. 17 Heater Control
24 - 30 HEATING AND AIR CONDITIONINGJ
(5) Install the evaporator/blower housing.
(6) Add 30 ml (1 fluid oz.) of refrigerant oil to the
air conditioning system if the evaporator was re-
placed.
EXPANSION (H) VALVE
REMOVAL
(1) Discharge the A/C system.
(2) Remove the coolant bottle and bracket.
(3) Disconnect A/C hoses from the expansion valve
(Fig. 30).
(4) Disconnect the expansion valve from the evap-
orator core inlet and outlet tubes. Remove the expan-
sion valve.
INSTALLATION
(1) Install the expansion valve. Connect the expan-
sion valve to the evaporator core inlet and outlet
tubes.
(2) Connect A/C hoses to the expansion valve (Fig.
30).
(3) Install the coolant bottle and bracket.
(4) Charge the A/C system.
(5) Preform the leak test.
BLOWER MOTOR RESISTORS REPLACEMENT
(1) Remove the vacuum motor cover retaining
screw and lower the cover.
(2) Remove the blower motor resistor connector, re-
move the resistor retaining screws, and then remove
the resistor.
To install the blower motor resistor reverse the re-
moval procedures.
TEMPERATURE CONTROL THERMOSTAT
REMOVAL
(1) Disconnect negative cable from battery.
(2) If equipped with center console remove the con-
sole as follows:
(a) MANUAL TRANSMISSIONÐRemove shift
knob, boot and bezel.
(b) AUTOMATIC TRANSMISSIONÐRemove
shift handle by pulling up. Remove the shift bezel.
(c) POWER MIRRORSÐPry mirror switch out of
console cover (Fig. 31) and disconnect switch con-
nector (Fig. 32).
(d) Remove console cover screws (Fig. 32).
(e) Remove console cover from base (Fig. 33).
(f) Remove console base (Fig. 33).
(3) Remove the lower instrument panel.
(4) Pull the rosebud terminal out of the housing
(Fig. 34).
(5) Disconnect the electrical connection.
(6) Remove the wires from the retaining clip.
Fig. 29 Evaporator
Fig. 30 Expansion (H) Valve
Fig. 31 Power Mirror Switch
JHEATING AND AIR CONDITIONING 24 - 35
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE...............................2-21
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES..............................3-12
ASSEMBLY (SHORT BLOCK), SERVICE
ENGINE..............................9-4
ASSEMBLY TIPS, TRANSMISSION........21-146
ASSEMBLY, TRANSFER CASE......21-282,21-306
ASSEMBLYÐXJ VEHICLES, ENGINE....9-14,9-54
ASSEMBLYÐYJ VEHICLES, ENGINE....9-16,9-57
ASSEMBLY/INSTALLATION, PINION
GEAR; FRONT SUSPENSION AND AXLE....2-40
ASSEMBLY/INSTALLATION, PINION
GEAR; REAR SUSPENSION AND AXLES....3-22
ASSIST HANDLE, FULL-METAL DOOR.....23-175
ASSIST HANDLEÐXJ VEHICLES.........23-118
AUTO SHUT DOWN (ASD) RELAYÐPCM
OUTPUT............................14-24
AUTOMATIC BELT TENSIONERÐXJ
MODELS............................7-36
AUTOMATIC, PARK-LOCK CABLEÐ
CONSOLE SHIFT.....................19-45
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL SYSTEM.......................14-54
AUTOMATIC SHUT DOWN (ASD) RELAY;
IGNITION SYSTEMS..........8D-1,8D-8,8D-20
AUTOMATIC SHUT DOWN (ASD) RELAY
TESTING...........................14-43
AUTOMATIC SHUT DOWN (ASD)
SENSEÐPCM INPUT..................14-19
AUTOMATIC TRANSMISSION..............0-23
AUTOMATIC TRANSMISSION, 30RH/
32RH..............................21-66
AUTOMATIC TRANSMISSION, AW-4.......21-156
AW-4 AUTOMATIC TRANSMISSION.......21-156
AW-4 BUSHING AND PISTON CLEARANCE . . 21-326
AW-4 CLUTCH AND BRAKE PACK
REQUIREMENTS....................21-328
AW-4 CLUTCH DISC AND PLATE
THICKNESS........................21-325
AW-4 GENERAL SPECIFICATIONS........21-324
AW-4 IN-VEHICLE SERVICE.............21-173
AW-4 OIL PUMP WEAR LIMITS..........21-325
AW-4 RETAINER AND PISTON
SPECIFICATIONS....................21-327
AW-4 TORQUE SPECIFICATIONS.........21-331
AW-4 TRANSMISSION DIAGNOSIS.......21-167
AW-4 TRANSMISSION OVERHAUL........21-192
AW-4 TRANSMISSION REMOVAL AND
INSTALLATION......................21-189
AW-4 VALVE AND SPRING
IDENTIFICATION....................21-330
AW-4 VALVE BODY CHECK BALL
DIMENSIONS.......................21-328
AX 15 MANUAL TRANSMISSION..........21-32
AX 15 MANUAL TRANSMISSION,
TORQUE SPECIFICATIONS.............21-320
AX 4/5 MANUAL TRANSMISSION..........21-1
AXLE (2WD), MODEL 30 AXLE AND TUBE . . . 2-20
AXLE 8 1/4 INCH, REAR.........3-29,3-44,3-50
AXLE ALIGNMENT, REAR..................3-8
AXLE AND TUBE AXLE (2WD), MODEL 30 . . . 2-20
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
XJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES......................3-11,3-30
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES..........................3-12
AXLE BUSHING REPLACEMENT........2-11,2-32
AXLE, FRONT DRIVE.....................2-3
AXLE, MODEL 30 FRONT.............2-46,2-47
AXLE MODEL 35, REAR........3-11, 3-28, 3-50
AXLE NOISE/VIBRATION DIAGNOSIS;
FRONT SUSPENSION AND AXLE
..........2-16
AXLE NOISE/VIBRATION DIAGNOSIS;
REAR SUSPENSION AND AXLES
..........3-7
AXLE SHAFT
...........................3-14
AXLE SHAFTÐCARDAN U-JOINT
...........2-25AXLE SHAFT, HUB BEARING..............2-24
AXLE SHAFT OIL SEAL REPLACEMENT,
INNER..............................2-33
AXLE SHAFT SEAL AND BEARING..........3-15
AXLE SHAFT, SEAL AND BEARING
SERVICE............................3-31
AXLE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-46
AXLE SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-28,3-44
AXLEÐYJ VEHICLES, VACUUM
DISCONNECT.........................2-26
AXLES................................3-1
AXLES, FRONT AND REAR................0-26
AXLE/SHIFT MOTOR DIAGNOSIS
DISCONNECT.....................2-28,2-27
BACKLASH AND CONTACT PATTERN
ANALYSIS; FRONT SUSPENSION AND AXLE . 2-44
BACKLASH AND CONTACT PATTERN
ANALYSIS; REAR SUSPENSION AND
AXLES..............................3-25
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENT.............8L-9
BALANCE, TIRE AND WHEEL..............22-6
BALL DIMENSIONS, AW-4 VALVE BODY
CHECK............................21-328
BALL POWER STEERING GEAR,
RECIRCULATING.....................19-19
BALL STUD REPLACEMENT, LIFTGATE
SUPPORT ROD......................23-70
BALL STUDS, STEERING KNUCKLE.........2-30
BALL STUDS, STEERING LINKAGE.........0-30
BAND ADJUSTMENT, FRONT.............21-99
BAND ADJUSTMENT, REAR..............21-99
BAND ADJUSTMENTS, SPECIFICATIONS....21-66
BAND OVERHAUL, FRONT SERVO........21-136
BAND OVERHAUL, REAR SERVO.........21-136
BANKS, FUSE CHARTS AND RELAY........8W-8
BAR REPLACEMENT, SOUND..............8F-7
BAR, SPORT.........................23-171
BAR, STABILIZER...................2-10,2-14
BAR, TRACK; FRONT SUSPENSION AND
AXLE...........................2-10,2-13
BAR, TRACK; REAR SUSPENSION AND
AXLES...............................3-6
BARÐXJ VEHICLES, STABILIZER...........3-4
BASECOAT/CLEARCOAT................23-202
BASE/COLOR COAT...................23-201
BATTERY.............................0-18
BATTERY CHARGING....................8A-5
BATTERY CHARGING TIME TABLE..........8A-5
BATTERY CLASSIFICATIONS AND
RATINGS............................8A-8
BATTERY CLASSIFICATIONS AND
RATINGSÐLEFT HAND DRIVE..........8B-10
BATTERY CLASSIFICATIONS AND
RATINGSÐRIGHT HAND DRIVE.........8B-10
BATTERY DIAGNOSTICS CHART...........8A-7
BATTERY INDICATOR (BASE CLUSTER
ONLY), OPERATIONAL CHECK...........8A-14
BATTERY LOAD TEST....................8A-4
BATTERY MAINTENANCE.................8B-1
BATTERY OPEN CIRCUIT VOLTAGE.........8A-4
BATTERY OPEN CIRCUIT VOLTAGE TEST....8A-3
BATTERY REPLACEMENTÐLEFT HAND
DRIVE..............................8B-1
BATTERY REPLACEMENTÐRIGHT HAND
DRIVE..............................8B-2
BATTERY SERVICE PROCEDURES..........8B-1
BATTERY TEST PROCEDURES.............8A-2
BATTERY TESTING GENERAL
INFORMATION........................8A-3
BATTERY TORQUE SPECIFICATIONS.......8B-10
BATTERY TRAY..................23-13,23-140
BATTERY VOLTAGEÐPCM INPUT.........14-19
BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS...............8A-1
BEAM ADJUSTMENT, FOG LAMP..........8L-12
BEAM ADJUSTMENT, HEADLAMP..........8L-3
BEARING AND AXLE SHAFT, HUB..........2-24
BEARING, AXLE SHAFT SEAL
..............3-15
BEARING FITTING CHART, CONNECTING
ROD
............................9-36,9-76
BEARING FITTING CHART, MAIN
.......9-43,9-83
BEARING LUBRICANTS, CHASSIS
COMPONENT AND WHEEL
..............0-30BEARING NOISE, GEAR AND; FRONT
SUSPENSION AND AXLE................2-16
BEARING NOISE, GEAR AND; REAR
SUSPENSION AND AXLES................3-7
BEARING REPLACEMENT, PILOT...........6-11
BEARING REPLACEMENT, PITMAN
SHAFT SEALS.......................19-32
BEARING REPLACEMENT, RELEASE.........6-11
BEARING SERVICE, AXLE SHAFT, SEAL......3-31
BEARINGS, CRANKSHAFT MAIN.......9-40,9-80
BEARINGS, FRONT WHEEL...............0-31
BELT, ACCESSORY DRIVE................0-20
BELT DIAGNOSIS.......................7-31
BELT DIAGNOSIS, SERPENTINE DRIVE......7-32
BELT INDICATOR, SEAT..................8E-4
BELT REMINDER LAMP, SEAT............8E-16
BELT SCHEMATICS......................7-34
BELT SERVICEÐEXCEPT RIGHT HAND
DRIVE..............................7-34
BELT SERVICEÐWITH RIGHT HAND
DRIVE..............................7-35
BELT TENSION........................8B-10
BELT TENSION, DRIVE...................7-38
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD).........................7-33
BELT TENSIONÐRIGHT HAND DRIVE (RHD) . . 7-34
BELT TENSION SPECIFICATIONS...........7-34
BELT TENSIONERÐXJ MODELS,
AUTOMATIC..........................7-36
BELT/BUCKLEÐXJ VEHICLES, FRONT
SHOULDER........................23-119
BELT/BUCKLEÐXJ VEHICLES,
REAR SHOULDER/LAP...............23-120
BELTS, ENGINE ACCESSORY DRIVE........7-31
BELTS, FRONT SHOULDER..............23-196
BELTS, REAR SHOULDER...............23-196
BENCH, GEAR ADJUSTMENTS............19-42
BEZEL, INSTRUMENT CLUSTER.....23-91,23-191
BEZEL REPLACEMENT, INDICATOR........8E-17
BLADE REPLACEMENT, FRONT WIPER......8K-8
BLEEDINGÐBRAKE FLUID AND LEVELÐ
BRAKELINES AND HOSES, BRAKE........5-13
BLEEDINGÐWITH ABS BRAKES, BRAKE.....5-14
BLEEDINGÐWITH STANDARD BRAKES,
BRAKE..............................5-13
BLOCK, CYLINDER..................9-45,9-85
BLOCK HEATER, ENGINE.................7-37
BLOCKSÐTWO-DOOR VEHICLES, FRONT
DOOR SPACER......................23-60
BLOWER CONTROLSÐXJ VEHICLES.......24-14
BLOWER MOTOR, A/C..................24-43
BLOWER MOTOR (HEATING).............24-40
BLOWER MOTOR RESISTORS
REPLACEMENT......................24-35
BLOWER MOTOR/AIR DOOR MOTOR
SWITCH REPLACEMENT...............24-39
BLOWER MOTOR/FAN REPLACEMENT......24-26
BODY...............................13-18
BODY ASSEMBLY AND ADJUSTMENT,
VALVE ............................21-144
BODY CHECK BALL DIMENSIONS, AW-4
VALVE ............................21-328
BODY CODE LETTERS, JEEP...............5-2
BODY COLORS, EXTERIOR..............23-204
BODY COMPONENTS....................0-34
BODY COMPONENTS, CHASSIS............0-30
BODY COMPONENTSÐREFINISHING......23-200
BODY COMPONENTSÐYJ VEHICLES......23-132
BODY DISASSEMBLY AND INSPECTION,
VALVE
............................21-138
BODY EXTENSION PANELS AND
FASCIASÐYJ RENEGADE VEHICLES
.....23-147
BODY INSTALLATION, TRANSMISSION
VALVE
............................21-177
BODY INSTALLATION, VALVE
............21-101
BODY LUBRICANT SPECIFICATIONS
........0-35
BODY OVERHAUL, TRANSMISSION
VALVE
............................21-240
BODY REMOVAL, TRANSMISSION
VALVE
............................21-176
BODY REMOVAL, VALVE
...............21-100
BODY SERVICE INFORMATION, GENERAL
....23-1
BODY SERVICE, VALVE
................21-100
BODY SIDE MOULDING/CLADDING
........23-19
BODY SIDE STEP MOULDING
...........23-145
2 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
CARPET/FLOOR MATS.................23-198
CARPET/MATÐXJ VEHICLES, FRONT.....23-129
CARPET/MATÐXJ VEHICLES, REAR......23-130
CARPETS AND FLOOR MATS............23-129
CARRIER, EXTERNAL SPARE/WHEEL
TIRE..............................23-172
CASE ASSEMBLY, TRANSFER......21-282,21-306
CASE CLEANING AND INSPECTION,
TRANSMISSION.....................21-118
CASE COVER OIL SEAL REPLACEMENT,
TIMING.........................9-26,9-67
CASE COVER, TIMING...............9-27,9-67
CASE DISASSEMBLY AND OVERHAUL,
TRANSFER...................21-277,21-297
CASE FILL LEVEL, TRANSFER...........21-294
CASE IDENTIFICATION, ENGINE AND
TRANSMISSION/TRANSFER..........INTRO.-3
CASE IDENTIFICATION, TRANSFER . 21-273,21-293
CASE INSTALLATION, TRANSFER . . . 21-276,21-296
CASE, LEGEND FOR NP231 TRANSFER....21-292
CASE, LEGEND FOR NP242 TRANSFER....21-319
CASE LUBRICANT, TRANSFER.....21-273,21-294
CASE, NP231 TRANSFER.........21-272,21-291
CASE, NP242 TRANSFER...............21-293
CASE OVERHAUL, FIRST-REVERSE
BRAKE PISTON AND TRANSMISSION....21-237
CASE REMOVAL, TRANSFER......21-276,21-296
CASE SPECIFICATIONS, TRANSMISSION/
TRANSFER.........................21-320
CASE, TRANSFER.......................0-25
CATALYTIC CONVERTER..............11-1,11-5
CATALYTIC CONVERTER/MUFFLER/
TAILPIPE SUPPORT BRACKETS.........23-85
CAUSES, CLUTCH PROBLEM...............6-3
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐXJ.......................8L-10
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐYJ.......................8L-11
CERTIFICATION LABEL, VEHICLE SAFETY . INTRO.-1
CHAIN AND SPROCKETS, TIMING......9-28,9-68
CHANGE AND FILTER REPLACEMENT,
ENGINE OIL..........................0-15
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE................2-22
CHANGE, LUBRICANT; REAR SUSPENSION
AND AXLES......................3-13,3-30
CHARGE RATE.........................8A-6
CHARGE, SYSTEM......................24-5
CHARGING, BATTERY....................8A-5
CHARGING TIME TABLE, BATTERY.........8A-5
CHASSIS AND BODY COMPONENTS........0-30
CHASSIS COMPONENT AND WHEEL
BEARING LUBRICANTS.................0-30
CHECK BALL DIMENSIONS, AW-4 VALVE
BODY.............................21-328
CHECK ENGINE LAMP FOR DIAGNOSTIC
TROUBLE CODES, INDICATOR..........8A-19
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
CHECK, PRELIMINARY BRAKE..............5-7
CHECK (ROAD TEST), OPERATIONAL.......8H-7
CHECK VALVE REPLACEMENT............19-33
CHECK VALVE TEST, POWER BOOSTER......5-11
CHECK WITH BATTERY INDICATOR
(BASE CLUSTER ONLY), OPERATIONAL . . . 8A-14
CHECK WITH VOLTMETER, OPERATIONAL . . . 8A-15
CHECKING FLUID LEVEL AND
CONDITION...................21-96,21-173
CHECKING FOR DIAGNOSTIC TROUBLE
CODE...............................8H-5
CHECKS FIRST, SYMPTOM AND ACTIONÐ
SEE PRELIMINARY.....................7-6
CHECKS, PRELIMINARY...................7-5
CHIP PROTECTION, STONE.............23-201
CHMSLÐXJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-10
CHMSLÐYJ, CENTER HIGH MOUNTED
STOP LAMP
.........................8L-11
CIRCUIT DIAGNOSIS, IGNITION
SECONDARY
........................8D-12
CIRCUIT IDENTIFICATION
................8W-2
CIRCUIT, PRINTED
.....................8E-22CIRCUIT REMOVAL, PRINTED............8E-24
CIRCUIT REPLACEMENT, PRINTED........8E-19
CIRCUIT REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED, PRINTED...........8E-6
CIRCUIT SENSEÐPCM INPUT, IGNITION....14-21
CIRCUIT TESTS - (VOLTAGE DROP
METHOD), STARTER FEED..............8A-9
CIRCUIT TESTS, STARTER CONTROL......8A-11
CIRCUIT VOLTAGE, BATTERY OPEN.........8A-4
CIRCUIT VOLTAGE TEST, BATTERY OPEN....8A-3
CIRCUITS, ABS SYSTEM WIRING AND
ELECTRICAL..........................5-4
CLAMPS, FUEL TUBES/LINES/HOSES . . 14-9,14-56
CLASSIFICATION OF LUBRICANTS...........0-2
CLASSIFICATIONS AND RATINGS,
BATTERY............................8A-8
CLASSIFICATIONS AND RATINGSÐ
LEFT HAND DRIVE, BATTERY...........8B-10
CLASSIFICATIONS AND RATINGSÐ
RIGHT HAND DRIVE, BATTERY..........8B-10
CLEAN BRAKE FLUID, IMPORTANCE OF.....5-48
CLEANER, AIR.........................25-7
CLEANER FILTER ELEMENT, ENGINE AIR....0-16
CLEANER HOUSING, AIR; EMISSION
CONTROL SYSTEMS...................25-8
CLEANER HOUSING, AIR; FUEL SYSTEM....14-54
CLEANING AND INSPECTION . 21-13,21-204,21-305
CLEANING AND INSPECTION, CALIPER......5-28
CLEANING AND INSPECTION, GEAR.......19-40
CLEANING AND INSPECTION,
TRANSMISSION CASE................21-118
CLEANING OF TIRES....................22-2
CLEANING/INSPECTION; FRONT
SUSPENSION AND AXLE................2-35
CLEANING/INSPECTION; REAR
SUSPENSION AND AXLES...............3-18
CLEANING/REVERSE FLUSHING,
COOLING SYSTEM....................7-17
CLEARANCE, AW-4 BUSHING AND
PISTON...........................21-326
CLIMATE CONTROL SYSTEMÐXJ VEHICLES . 24-22
CLIMATE CONTROL SYSTEMÐYJ VEHICLES . 24-37
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; FRAME AND BUMPERS.......13-16
CLUSTER AND GAUGE HOUSINGS,
INSTRUMENT......................23-190
CLUSTER BEZEL, INSTRUMENT.....23-91,23-191
CLUSTER BULB REPLACEMENT,
INSTRUMENT.......................8E-19
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-3
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-14
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ . . 8E-13
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-27
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-1
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-14
CLUSTER, HIGH LINE...................8E-12
CLUSTER, INSTRUMENT................8E-15
CLUSTER, LOW LINE...................8E-11
CLUSTER REMOVED, GAUGE
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, GEAR SELECTOR
INDICATOR REPLACEMENTÐ
INSTRUMENT........................8E-6
CLUSTER REMOVED, PRINTED CIRCUIT
REPLACEMENTÐINSTRUMENT..........8E-6
CLUSTER REMOVED, SPEEDOMETER
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, TACHOMETER
REPLACEMENTÐINSTRUMENT
..........8E-5
CLUSTER REPLACEMENT, GAUGE
.........8E-24
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ
. . . 8E-5
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ
. . 8E-17CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-5
CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐYJ........................8E-17
CLUSTER/SWITCH/LIGHTER/RADIO/HEVAC,
INSTRUMENT.......................23-91
CLUSTERS, INSTRUMENT...............8E-10
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-328
CLUTCH AND OUTPUT SHAFT
OVERHAUL, NO. 2 ONE-WAY..........21-234
CLUTCH COMPONENT LUBRICATION.........6-1
CLUTCH COMPONENTS
...................6-1
CLUTCH COVER AND DISC INSTALLATION
....6-10
CLUTCH COVER AND DISC REMOVAL
.......6-10
CLUTCH DIAGNOSIS
.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4
.............................21-325
CLUTCH FLUID LEVEL
...................6-14
CLUTCH HOUSING REPLACEMENT
.........6-11
CLUTCH, HYDRAULIC
....................0-22
CLUTCH HYDRAULIC LINKAGE
INSTALLATION
........................6-12
CLUTCH HYDRAULIC LINKAGE REMOVAL
....6-11
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR
................21-189
CLUTCH LINKAGE FLUID
..................6-1
CLUTCH, MAGNETIC
....................24-18
CLUTCH OPERATION
.....................6-2
CLUTCH OVERHAUL, DIRECT
............21-219
CLUTCH OVERHAUL, FORWARD
.........21-223
CLUTCH OVERHAUL, FRONT
............21-125
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR
...................21-209
CLUTCH OVERHAUL, REAR
.............21-128
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1ONE-WAY
.....................21-229
CLUTCH PEDAL INSTALLATION
............6-15
CLUTCH PEDAL REMOVAL
................6-15
CLUTCH PROBLEM CAUSES
...............6-3
CLUTCH RELAY, AIR CONDITIONING
.......14-54
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING
......................14-24
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER
........................14-27
CLUTCH RELAY TEST, TORQUE
CONVERTER
........................14-45
CLUTCH RELAY, TORQUE CONVERTER
.....14-60
CLUTCH SAFETY PRECAUTIONS
...........6-10
CLUTCH SERVICE
.......................6-10
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-118
COAT, BASE/COLOR
...................23-201
CODE, CHECKING FOR DIAGNOSTIC
TROUBLE
...........................8H-5
CODE DECODING, VEHICLE
...........INTRO.-3
CODE (DTC), DIAGNOSTIC TROUBLE
.......14-51
CODE (DTC), GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-19
CODE IDENTIFICATION, WIRE
.............8W-2
CODE LETTERS, JEEP BODY
...............5-2
CODE PLATE, VEHICLE
...............INTRO.-2
CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES,
.....INTRO.-1
CODES, INDICATOR (CHECK ENGINE)
LAMP FOR DIAGNOSTIC TROUBLE
.......8A-19
CODES, VEHICLE DESIGNATION
........INTRO.-1
CODES, XJ EXTERIOR PAINT
............23-205
CODES, XJ INTERIOR PAINT
............23-205
CODES, YJ EXTERIOR PAINT
............23-206
CODES, YJ INTERIOR PAINT
............23-206
COIL, EVAPORATOR
....................24-34
COIL, IGNITION; FUEL SYSTEM
...........14-57
COIL, IGNITION; IGNITION SYSTEMS
. 8D-4,8D-11,
8D-26
COILÐPCM OUTPUT, IGNITION
...........14-26
COIL RESISTANCE, IGNITION
............8D-11
COIL SPRING
..........................2-13
4 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
DIAGNOSTIC INSPECTIONS, STARTER
SYSTEM............................8A-9
DIAGNOSTIC PROCEDURES;
ELECTRICAL........................8A-15
DIAGNOSTIC PROCEDURES; OVERHEAD
CONSOLE...........................8C-1
DIAGNOSTIC SYSTEM, USING ON-
BOARD............................8A-19
DIAGNOSTIC TROUBLE CODE,
CHECKING FOR.......................8H-5
DIAGNOSTIC TROUBLE CODE (DTC),
GENERATOR........................8A-19
DIAGNOSTIC TROUBLE CODES, INDICATOR
(CHECK ENGINE) LAMP...............8A-19
DIAGNOSTICS, BATTERY/STARTING/
CHARGING SYSTEMS..................8A-1
DIAGNOSTICS CHART, BATTERY...........8A-7
DIAGNOSTICS (OBD), ON-BOARD;
COOLING SYSTEM.....................7-4
DIAGNOSTICS (OBD), ON-BOARD; FUEL
SYSTEM............................14-48
DIAGNOSTICS (OBD), ON-BOARD;
IGNITION SYSTEMS..................8D-19
DIAGNOSTICS/SERVICE PROCEDURES......8D-8
DIAGRAM, AIRFLOW...................24-23
DIAGRAM SHEETS AND INDEXES,
WIRING............................8W-1
DIAGRAMS, WIRING....................8A-1
DIAGRAMS YJ, WIRING................8W-73
DIFFERENTIAL AND PINION MEASUREMENT;
FRONT SUSPENSION AND AXLE..........2-38
DIFFERENTIAL AND PINION
MEASUREMENT; REAR SUSPENSION
AND AXLES..........................3-20
DIFFERENTIAL ASSEMBLY; FRONT
SUSPENSION AND AXLE................2-36
DIFFERENTIAL ASSEMBLY; REAR
SUSPENSION AND AXLES...............3-19
DIFFERENTIAL DISASSEMBLY; FRONT
SUSPENSION AND AXLE................2-34
DIFFERENTIAL DISASSEMBLY; REAR
SUSPENSION AND AXLES...............3-17
DIFFERENTIAL INSTALLATION; FRONT
SUSPENSION AND AXLE................2-43
DIFFERENTIAL INSTALLATION; REAR
SUSPENSION AND AXLES...............3-24
DIFFERENTIAL, LIMITED SLIP..............3-8
DIFFERENTIAL OVERHAUL................3-45
DIFFERENTIAL REMOVAL; FRONT
SUSPENSION AND AXLE................2-32
DIFFERENTIAL REMOVAL; REAR
SUSPENSION AND AXLES...............3-16
DIFFERENTIAL SERVICE..................3-33
DIFFERENTIAL SHIM PACK
MEASUREMENT AND ADJUSTMENT.......2-42
DIFFERENTIAL, TRAC-LOK................3-44
DIMENSION DATA, VEHICLE . . . INTRO.-3,INTRO.-4
DIMENSIONS, AW-4 VALVE BODY CHECK
BALL.............................21-328
DIMENSIONS, DESIGNATIONS, LABELS/
PLATES, CODES...................INTRO.-1
DIMMER SWITCH REPLACEMENT,
HEADLAMP..........................8L-6
DIRECT CLUTCH OVERHAUL............21-219
DISASSEMBLY........................19-59
DISASSEMBLY AND INSPECTION, VALVE
BODY.............................21-138
DISASSEMBLY AND OVERHAUL,
TRANSFER CASE..............21-277,21-297
DISASSEMBLY AND OVERHAUL,
TRANSMISSION; TRANSMISSION AND
TRANSFER CASE.................21-5,21-36
DISASSEMBLY, CALIPER.................5-27
DISASSEMBLYÐCOLUMN OR CONSOLE
SHIFT..............................19-50
DISASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-34
DISASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-17
DISASSEMBLY, GEAR...................19-37
DISASSEMBLY INFORMATION, GEAR.......19-24
DISASSEMBLY, TRANSMISSION
....21-112,21-192
DISC AND PLATE THICKNESS, AW-4
CLUTCH
...........................21-325
DISC BRAKE ROTOR REFINISHING
.........5-32
DISC BRAKE ROTOR RUNOUT
.............5-31DISC BRAKE ROTOR THICKNESS..........5-31
DISC BRAKE ROTOR THICKNESS
VARIATION..........................5-31
DISC BRAKES..........................5-24
DISC BRAKESHOE INSTALLATION..........5-26
DISC BRAKESHOE REMOVAL..............5-25
DISC INSTALLATION, CLUTCH COVER.......6-10
DISC REMOVAL, CLUTCH COVER..........6-10
DISCHARGE, SYSTEM...................24-4
DISCONNECT AXLEÐYJ VEHICLES,
VACUUM............................2-26
DISCONNECT AXLE/SHIFT MOTOR
DIAGNOSIS..........................2-27
DISPLAY, ABS WARNING LIGHT............5-3
DISPLAY, BRAKE WARNING LIGHT..........5-4
DISPLAY SYMBOLS, INTERNATIONAL
VEHICLE CONTROL................INTRO.-3
DISPLAY SYMBOLS, VEHICLE CONTROL . INTRO.-7
DISPOSAL, LIFTGATE SUPPORT ROD
CYLINDER..........................23-70
DISTRIBUTOR........................8D-23
DISTRIBUTOR CAP.....................8D-9
DISTRIBUTOR CAP AND ROTOR, IGNITION
CABLES.............................0-18
DISTRIBUTOR ROTOR..................8D-10
DISTRIBUTORS........................8D-3
DOME LAMP REPLACEMENT.............8L-20
DOME/CARGO LAMP BULB
REPLACEMENTÐYJ VEHICLES,
HARDTOP..........................8L-20
DOME/COURTESY LAMP SERVICE
INFORMATION.......................8L-19
DOME/COURTESY LAMP TROUBLE
DIAGNOSIS.........................8L-19
DOOR ALIGNMENT ADJUSTMENTÐ
MAJOR............................23-47
DOOR ALIGNMENT ADJUSTMENTÐ
MINOR.............................23-46
DOOR ALIGNMENTÐMINOR, XJ..........23-46
DOOR ASSIST HANDLE, FULL-METAL.....23-175
DOOR BUMPERS, FUEL FILLER...........23-31
DOOR CONTROL CABLES, VENT..........24-39
DOOR EDGE GUARD/EDGE PROTECTOR
STRIP.............................23-61
DOOR EXTERNAL HANDLE...............23-55
DOOR FIXED WINDOW GLASS, REAR......23-53
DOOR, HALF-METAL SOFT TOP..........23-173
DOOR HINGE/HINGE PIN REPLACEMENT . . . 23-58
DOOR HINGES, FULL-METAL............23-179
DOOR INSIDE LATCH RELEASE AND
LOCK RODS.........................23-57
DOOR KEY LOCK CYLINDER.............23-54
DOOR KEY LOCK CYLINDER, FULL-METAL . 23-178
DOOR LATCH.........................23-56
DOOR LATCH ADJUSTMENT.............23-55
DOOR LATCH EXTERNAL RELEASE
HANDLE, FULL-METAL...............23-178
DOOR LATCH, FULL-METAL.............23-179
DOOR LATCH INSIDE RELEASE AND
LOCK HANDLE, FULL-METAL..........23-175
DOOR LATCH STRIKER, HALF-METAL.....23-175
DOOR LOCK SWITCH, PASSENGER.........8P-5
DOOR LOCKS, DIAGNOSING POWER . . . 8P-1,8P-9
DOOR LOCKS, POWER..................8P-10
DOOR LOCK/UNLOCK RELAY
REPLACEMENT......................8P-12
DOOR MIRROR (EXTERNAL), HALF METAL . . 23-158
DOOR MOTOR SWITCH REPLACEMENT,
BLOWER MOTOR/AIR.................24-39
DOOR OPENING WEATHERSTRIP SEALS,
DOOR WINDOW GLASS...............23-62
DOOR POWER LOCK SWITCHÐ2-DOOR
LEFT HAND DRIVE, DRIVERS............8P-2
DOOR POWER LOCK SWITCHÐ2-DOOR
RIGHT HAND DRIVE, DRIVERS...........8P-3
DOOR POWER LOCK SWITCHÐ4-DOOR,
DRIVERS............................8P-4
DOOR POWER WINDOW SWITCHÐ2-DOOR
LEFT HAND DRIVE, DRIVERS............8S-6
DOOR POWER WINDOW SWITCHÐ2-DOOR
RIGHT HAND DRIVE, DRIVERS...........8S-7
DOOR POWER WINDOW SWITCHÐ4-DOOR,
DRIVERS
............................8S-5
DOOR REMOVAL/INSTALLATION
..........23-40
DOOR RESTRAINT REPLACEMENT
........23-47
DOOR SERVICE, FULL-METAL
...........23-181DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES, FRONT....................23-60
DOOR TRIM PANEL....................23-35
DOOR TRIM PANEL, FULL-METAL........23-175
DOOR VACUUM MOTOR, FRESH AIR.......24-41
DOOR VACUUM MOTOR REPLACEMENT,
A/C RECIRCULATING AIR..............24-31
DOOR VACUUM MOTOR REPLACEMENT,
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET......................24-30
DOOR VENT WINDOW, FRONT............23-50
DOOR VENT WINDOW GLASS, FULL-
METAL............................23-177
DOOR WATERDAM, FULL-METAL.........23-176
DOOR WEATHERSTRIP SEALS, FULL-
METAL............................23-180
DOOR WINDOW EXTERIOR MOULDINGS....23-61
DOOR WINDOW GLASS AND DOOR
OPENING WEATHERSTRIP SEALS........23-62
DOOR WINDOW GLASS, FRONT..........23-49
DOOR WINDOW GLASS, FULL-METAL.....23-178
DOOR WINDOW GLASS, REAR...........23-52
DOOR WINDOW GLASS REGULATOR,
FRONT.............................23-48
DOOR WINDOW GLASS REGULATOR,
FULL-METAL.......................23-177
DOOR WINDOW GLASS REGULATOR
HANDLE, FULL-METAL...............23-175
DOOR WINDOW GLASS REGULATOR,
REAR..............................23-51
DOOR WINDOW SWITCH, PASSENGER......8S-8
DOORS........................23-34,23-173
DOUBLE CARDAN (CV)..................16-10
DOWNSHIFT, HYDRAULIC FLOW DURING
FULL THROTTLE 3-2..................21-92
DOWNSHIFT, HYDRAULIC FLOW DURING
PART THROTTLE 3-2..................21-91
DRAG LINK......................19-14,19-17
DRAINING COOLING SYSTEM.............7-16
DRAW (IOD) DIAGNOSIS, IGNITION OFF.....8A-8
DRB SCAN TOOL; COOLING SYSTEM........7-5
DRB SCAN TOOL; EMISSION CONTROL
SYSTEMS...........................25-2
DRB SCAN TOOL; FUEL SYSTEM..........14-51
DRB SCAN TOOL; IGNITION SYSTEMS.....8D-10
DRIERÐ2.5L ENGINES, CONDENSER/
RECEIVER..........................24-31
DRIERÐ4.0L ENGINES, RECEIVER........24-32
DRIP RAIL MOULDINGÐXJ VEHICLES.....23-29
DRIVE AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES; FRONT SUSPENSION AND
AXLE...............................2-21
DRIVE AXLE ASSEMBLY REPLACEMENTÐ
XJ VEHICLES; REAR SUSPENSION
AND AXLES......................3-11,3-30
DRIVE AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES; FRONT SUSPENSION
AND AXLE...........................2-21
DRIVE AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES; REAR SUSPENSION
AND AXLES..........................3-12
DRIVE AXLE, FRONT.....................2-3
DRIVE, BATTERY CLASSIFICATIONS AND
RATINGSÐLEFT HAND................8B-10
DRIVE, BATTERY CLASSIFICATIONS AND
RATINGSÐRIGHT HAND...............8B-10
DRIVE, BATTERY REPLACEMENTÐLEFT
HAND..............................8B-1
DRIVE, BATTERY REPLACEMENTÐ
RIGHT HAND.........................8B-2
DRIVE BELT, ACCESSORY................0-20
DRIVE BELT DIAGNOSIS, SERPENTINE......7-32
DRIVE, BELT SERVICEÐEXCEPT RIGHT
HAND...............................7-34
DRIVE, BELT SERVICEÐWITH RIGHT
HAND...............................7-35
DRIVE BELT TENSION...................7-38
DRIVE BELTS, ENGINE ACCESSORY........7-31
DRIVE, DRIVERS DOOR POWER LOCK
SWITCHÐ2-DOOR LEFT HAND
...........8P-2
DRIVE, DRIVERS DOOR POWER LOCK
SWITCHÐ2-DOOR RIGHT HAND
.........8P-3
DRIVE, DRIVERS DOOR POWER WINDOW
SWITCHÐ2-DOOR LEFT HAND
...........8S-6
DRIVE, DRIVERS DOOR POWER WINDOW
SWITCHÐ2-DOOR RIGHT HAND
.........8S-7
JINDEX7
Description Group-Page Description Group-Page Description Group-Page
FUSES AND ABBREVIATIONS, SYMBOLS, . . . 8W-6
FUSIBLE LINK REPLACEMENT............8W-4
FUSIBLE LINKS........................8W-3
GALVANIZED METALS, PAINT REPAIR ON . . 23-202
GAP ADJUSTMENT, WHEEL SENSOR AIR....5-49
GAP, REAR SPEED SENSOR AIR............5-3
GASKET FAILURE DIAGNOSIS, ENGINE
CYLINDER HEAD.......................9-5
GASKETS, FORM-IN-PLACE................9-1
GAUGE AND MANIFOLD ASSEMBLY,
PRESSURE..........................24-2
GAUGE CALIBRATION VALUES............8E-22
GAUGE CLUSTER REPLACEMENT.........8E-24
GAUGE, COOLANT TEMPERATURE..........8E-1
GAUGE, FUEL..........................8E-2
GAUGE HOUSINGS, INSTRUMENT
CLUSTER..........................23-190
GAUGE INOPERATIVE, COOLANT
TEMPERATURE.......................8E-3
GAUGE INOPERATIVE, FUEL...............8E-3
GAUGE INOPERATIVE, OIL PRESSURE......8E-3
GAUGE INOPERATIVE, ONE..............8E-22
GAUGE, OIL PRESSURE..................8E-1
GAUGE PACKAGE DIAGNOSIS............8E-22
GAUGE PACKAGE GAUGE REPLACEMENT . . . 8E-24
GAUGE PACKAGE GENERAL
INFORMATION.......................8E-22
GAUGE PACKAGE SERVICE PROCEDURES . . . 8E-24
GAUGE REPLACEMENT, GAUGE
PACKAGE...........................8E-24
GAUGE REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED...................8E-5
GAUGE SENDING UNIT, FUEL.............14-15
GAUGES AND INDICATORS INOPERATIVE....8E-3
GAUGES INOPERATIVE (FIG. 15), ALL......8E-22
GAUGES, INSTRUMENT CLUSTER;
INSTRUMENT PANEL AND GAUGESÐ
XJ ................................8E-13
GAUGES, INSTRUMENT CLUSTER;
INSTRUMENT PANEL AND GAUGESÐ
YJ ................................8E-27
GAUGES, INSTRUMENT PANEL......8A-1 ,8E-27
GAUGES, PRESSURE....................22-2
GAUGESÐXJ, INSTRUMENT PANEL........8E-1
GAUGESÐYJ, INSTRUMENT PANEL........8E-1
GEAR (1) POSITION, HYDRAULIC FLOW
IN MANUAL FIRST...................21-94
GEAR ADJUSTMENTS IN VEHICLE.........19-37
GEAR ADJUSTMENTS ON BENCH.........19-42
GEAR ADJUSTMENTS, STEERING.........19-22
GEAR AND BEARING NOISE; FRONT
SUSPENSION AND AXLE................2-16
GEAR AND BEARING NOISE; REAR
SUSPENSION AND AXLES................3-7
GEAR AND CLUTCH OVERHAUL,
OVERDRIVE PLANETARY..............21-209
GEAR AND NO. 1 ONE-WAY CLUTCH
OVERHAUL, SUN....................21-229
GEAR ASSEMBLY, STEERING.............19-41
GEAR ASSEMBLY/INSTALLATION,
PINION; FRONT SUSPENSION AND AXLE....2-40
GEAR ASSEMBLY/INSTALLATION,
PINION; REAR SUSPENSION AND AXLES....3-22
GEAR CLEANING AND INSPECTION........19-40
GEAR COMPONENTS, FIRSTÐTHIRDÐ
REVERSE..........................21-159
GEAR (CONVERTER CLUTCH
ENGAGED), HYDRAULIC FLOW IN
THIRD.............................21-90
GEAR DEPTH INFORMATION, PINION;
FRONT SUSPENSION AND AXLE..........2-37
GEAR DEPTH INFORMATION, PINION;
REAR SUSPENSION AND AXLES..........3-19
GEAR DEPTH VARIANCE, PINION; FRONT
SUSPENSION AND AXLE................2-38
GEAR DEPTH VARIANCE, PINION; REAR
SUSPENSION AND AXLES...........3-20,3-38
GEAR DISASSEMBLY INFORMATION.......19-24
GEAR, HYDRAULIC FLOW IN D RANGE
FIRST..............................21-87
GEAR, HYDRAULIC FLOW IN D RANGE
SECOND
............................21-88
GEAR, HYDRAULIC FLOW IN D
RANGE THIRD
.......................21-89
GEAR INSTALLATION, RING
...............3-24
GEAR LEAKAGE DIAGNOSIS
..............19-8GEAR, MANUAL STEERING.........19-35,19-73
GEAR OVERDRIVE COMPONENTS,
FOURTH...........................21-158
GEAR OVERHAUL, FRONT PLANETARY....21-228
GEAR OVERHAUL, GOVERNOR AND
PARK .............................21-121
GEAR, POWER STEERING...............19-73
GEAR RATIOS..........................21-2
GEAR RATIOS, TRANSMISSION...........21-33
GEAR, RECIRCULATING BALL POWER
STEERING..........................19-19
GEAR REPLACEMENT, STEERING....19-21,19-43
GEAR SELECTOR INDICATOR
REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED...................8E-6
GEAR SERVICE, GOVERNOR AND PARK . . . 21-101
GEAR SPECIFICATIONS, MANUAL
STEERING..........................19-44
GEAR SPECIFICATIONS, POWER
STEERING..........................19-34
GEAR, SPEED SENSOR ROTORÐ
SPEEDOMETER DRIVE...............21-183
GEAR TRAIN OVERHAUL, PLANETARY.....21-131
GEARÐYJ VEHICLES, MANUAL
STEERING...........................0-32
GEARS, RECIRCULATING-BALL
POWER STEERING...................19-69
GEARSHIFT LINKAGE...................21-70
GEARSHIFT LINKAGE ADJUSTMENT (YJ) . . . 21-96
GEARTRAIN OPERATION AND
APPLICATION CHARTS...............21-159
GENERAL; BATTERY/STARTER/
GENERATOR SERVICE..................8B-7
GENERAL BODY SERVICE INFORMATION....23-1
GENERAL; CHIME/BUZZER WARNING
SYSTEMS...........................8U-1
GENERAL DIAGNOSIS INFORMATION;
CLUTCH..............................6-3
GENERAL DIAGNOSIS INFORMATION;
TRANSMISSION AND TRANSFER
CASE.............................21-167
GENERAL; HEATING AND AIR
CONDITIONING.......................24-8
GENERAL INFORMATION, 2.5L STARTER....8B-4
GENERAL INFORMATION, 4.0L STARTER....8B-6
GENERAL INFORMATION; AUDIO
SYSTEMS........................8F-1,8F-8
GENERAL INFORMATION, BATTERY
TESTING............................8A-3
GENERAL INFORMATION; BATTERY/
STARTER/GENERATOR SERVICE......8B-1,8B-4
GENERAL INFORMATION; BRAKES . . . 5-1,5-7,5-24,
5-39,5-65
GENERAL INFORMATION; CLUTCH..........6-1
GENERAL INFORMATION; COOLING
SYSTEM.................7-1,7-31,7-37,7-38
GENERAL INFORMATION; ELECTRICAL . 8A-1,8A-2,
8A-8,8A-9,8A-14
GENERAL INFORMATION; EMISSION
CONTROL SYSTEMS...................25-1
GENERAL INFORMATION; ENGINES......9-9,9-50
GENERAL INFORMATION; EXHAUST
SYSTEM AND INTAKE MANIFOLD.........11-1
GENERAL INFORMATION; FRAME AND
BUMPERS.......................13-1,13-8
GENERAL INFORMATION; FRONT
SUSPENSION AND AXLE..........2-1,2-5,2-16
GENERAL INFORMATION, FRONT WIPERS/
WASHERS...........................8K-8
GENERAL INFORMATION; FUEL SYSTEM....14-1,
14-12,14-16,14-17,14-32,14-62
GENERAL INFORMATION, GAUGE
PACKAGE...........................8E-22
GENERAL INFORMATION; HEATING
AND AIR CONDITIONING................24-1
GENERAL INFORMATION; HORNS..........8G-1
GENERAL INFORMATION; IGNITION
SYSTEMS
.......8D-1,8D-8,8D-20,8D-30,8D-33
GENERAL INFORMATION, INSTRUMENT
CLUSTER; INSTRUMENT PANEL
AND GAUGESÐXJ
....................8E-1
GENERAL INFORMATION, INSTRUMENT
CLUSTER; INSTRUMENT PANEL AND
GAUGESÐYJ
........................8E-14
GENERAL INFORMATION; LUBRICATION
AND MAINTENANCE
....................0-1GENERAL INFORMATION; PROPELLER
SHAFTS.............................16-1
GENERAL INFORMATION; REAR
SUSPENSION AND AXLES........3-1,3-7,3-11
GENERAL INFORMATION; STEERING........19-1
GENERAL INFORMATION; TRANSMISSION
AND TRANSFER CASE.......21-1,21-32,21-66,
21-69,21-156,21-272,21-293
GENERAL INFORMATION; VEHICLE
SPEED CONTROL SYSTEM..............8H-1
GENERAL INFORMATION; WHEELS AND
TIRES..........................22-1,22-6
GENERAL INFORMATION; WIRING
DIAGRAMS..........................8W-1
GENERAL; POWER DOOR LOCKS..........8P-1
GENERAL; POWER MIRRORS.............8T-1
GENERAL; POWER SEATS................8R-1
GENERAL; REAR WINDOW DEFOGGER......8N-1
GENERAL SERVICE INFORMATION; BODY
COMPONENTSÐXJ VEHICLES.........23-132
GENERAL SERVICE INFORMATION;
BRAKES.........................5-20,5-56
GENERAL SERVICE MAINTENANCE..........0-5
GENERAL SERVICE PROCEDURE
INFORMATION.......................19-69
GENERAL SERVICE, STEERING COLUMN . . . 19-45
GENERAL SPECIFICATIONS, 30RH/32RH . . . 21-322
GENERAL SPECIFICATIONS, AW-4........21-324
GENERATOR DIAGNOSTIC TROUBLE
CODE (DTC)........................8A-19
GENERATOR FIELDÐPCM OUTPUT........14-25
GENERATOR LAMPÐPCM OUTPUT........14-25
GENERATOR REPLACEMENTÐLEFT
HAND DRIVE.........................8B-7
GENERATOR REPLACEMENTÐ
RIGHT HAND DRIVE...................8B-9
GENERATOR SERVICE PROCEDURES.......8B-7
GENERATOR SPECIFICATIONS............8B-12
GENERATOR SPLASH SHIELD............13-14
GENERATOR TEST PROCEDURES ON
VEHICLE...........................8A-14
GLASS AND DOOR OPENING WEATHERSTRIP
SEALS, DOOR WINDOW...............23-62
GLASS, FIXEDÐWATER LEAK
DETECTION AND REPAIR........23-83,23-189
GLASS, FIXED WINDOW..........23-73,23-183
GLASS, FRONT DOOR WINDOW..........23-49
GLASS, FULL-METAL DOOR VENT
WINDOW..........................23-177
GLASS, FULL-METAL DOOR WINDOW.....23-178
GLASS, HARD TOP LIFTGATE............23-162
GLASS, HARD TOP QUARTER WINDOW . . . 23-188
GLASS, REAR DOOR FIXED WINDOW......23-53
GLASS, REAR DOOR WINDOW
...........23-52
GLASS REGULATOR, FRONT DOOR
WINDOW
...........................23-48
GLASS REGULATOR, FULL-METAL
DOOR WINDOW
....................23-177
GLASS REGULATOR HANDLE, FULL-
METAL DOOR WINDOW
..............23-175
GLASS REGULATOR, REAR DOOR
WINDOW
...........................23-51
GLASS REPLACEMENT, WINDSHIELD
......23-75
GLASS, SIGHT
........................24-41
GLASS WEATHERSTRIP SEAL
REPLACEMENT, LIFTGATE
.............23-163
GLASS, WINDSHIELD
..................23-185
GLASSÐXJ VEHICLES, LIFTGATE
WINDOW
...........................23-81
GLASSÐXJ VEHICLES, REAR
QUARTER VENT WINDOW
..............23-80
GLASS/REAR QUARTER PLASTIC INSERT
ÐXJ VEHICLES, QUARTER WINDOW
.....23-80
GLOVE BOX
.........................23-194
GOVERNOR AND PARK GEAR
OVERHAUL
........................21-121
GOVERNOR AND PARK GEAR SERVICE
....21-101
GRID REPAIR, REAR WINDOW
DEFOGGER
..........................8N-2
GRID TEST, REAR WINDOW DEFOGGER
.....8N-1
GRILLE AND GRILLE OPENING PANEL
(GOP)
..............................23-3
GRILLE AND SCREEN, COWL
.......23-11,23-139
GRILLE APPLIQUE, RADIATOR
...........23-134
10 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
GRILLE OPENING PANEL (GOP), GRILLE.....23-3
GRILLEÐXJ VEHICLES, AIR EXHAUST.....23-30
GROUND, POWER.....................14-22
GROUP INDEX; ELECTRICAL..............8A-1
GUARD, BRUSH........................23-3
GUARD/EDGE PROTECTOR STRIP, DOOR
EDGE..............................23-61
GUIDES AND CHARTS, DIAGNOSIS........21-76
HALF METAL DOOR MIRROR (EXTERNAL) . . 23-158
HALF-METAL DOOR LATCH STRIKER......23-175
HALF-METAL SOFT TOP DOOR..........23-173
HAND DRIVE, BATTERY CLASSIFICATIONS
AND RATINGSÐLEFT.................8B-10
HAND DRIVE, BATTERY CLASSIFICATIONS
AND RATINGSÐRIGHT................8B-10
HAND DRIVE, BATTERY REPLACEMENTÐ
LEFT...............................8B-1
HAND DRIVE, BATTERY REPLACEMENTÐ
RIGHT..............................8B-2
HAND DRIVE, BELT SERVICEÐEXCEPT
RIGHT..............................7-34
HAND DRIVE, BELT SERVICEÐWITH
RIGHT..............................7-35
HAND DRIVE, DRIVERS DOOR POWER
LOCK SWITCHÐ2-DOOR LEFT...........8P-2
HAND DRIVE, DRIVERS DOOR POWER
LOCK SWITCHÐ2-DOOR RIGHT..........8P-3
HAND DRIVE, DRIVERS DOOR POWER
WINDOW SWITCHÐ2-DOOR LEFT........8S-6
HAND DRIVE, DRIVERS DOOR POWER
WINDOW SWITCHÐ2-DOOR RIGHT......8S-7
HAND DRIVE, GENERATOR
REPLACEMENTÐLEFT.................8B-7
HAND DRIVE, GENERATOR
REPLACEMENTÐRIGHT................8B-9
HAND DRIVE (RHD), BELT TENSIONÐ
EXCEPT RIGHT.......................7-33
HAND DRIVE (RHD), BELT TENSIONÐ
RIGHT..............................7-34
HAND DRIVE VEHICLES, RIGHT............23-1
HAND DRIVE, WASHER PUMP
REPLACEMENTÐLEFT.................8K-2
HAND DRIVE, WASHER PUMP
REPLACEMENTÐRIGHT................8K-3
HANDLE, DOOR EXTERNAL..............23-55
HANDLE, FULL-METAL DOOR ASSIST.....23-175
HANDLE, FULL-METAL DOOR LATCH
EXTERNAL RELEASE.................23-178
HANDLE, FULL-METAL DOOR LATCH
INSIDE RELEASE AND LOCK...........23-175
HANDLE, FULL-METAL DOOR WINDOW
GLASS REGULATOR.................23-175
HANDLE, TAILGATE LATCH AND
RELEASE..........................23-160
HANDLEÐXJ VEHICLES, ASSIST.........23-118
HANGER BRACKET, MUFFLER/TAILPIPE.....13-16
HARD TOP DOME/CARGO LAMP BULB
REPLACEMENTÐYJ VEHICLES..........8L-20
HARD TOP LIFTGATE GLASS............23-162
HARD TOP QUARTER WINDOW GLASS....23-188
HARD TOP REPAIR....................23-165
HARD TOP ROOF VENT................23-165
HARD TOP SERVICE...................23-164
HARD TOP SERVICE INFORMATION.......23-164
HAZARD LAMPSÐXJ....................8J-1
HAZARD LAMPSÐYJ....................8J-2
HCU DIAGNOSIS........................5-4
HCU INSTALLATIONÐXJ.................5-54
HCU INSTALLATIONÐYJ.................5-54
HCU PUMP AND PEDAL TRAVEL
SENSOR OPERATION...................5-44
HCU REMOVALÐXJ.....................5-53
HCU REMOVALÐYJ.....................5-54
HCU SOLENOID VALVE OPERATION.........5-43
HEAD COVER, ENGINE CYLINDER......9-18,9-59
HEAD, ENGINE CYLINDER............9-19,9-60
HEAD GASKET FAILURE DIAGNOSIS,
ENGINE CYLINDER.....................9-5
HEADLAMP BEAM ADJUSTMENT...........8L-3
HEADLAMP BULB REPLACEMENT
..........8L-3
HEADLAMP DELAY FUNCTION TROUBLE
DIAGNOSISÐXJ VEHICLES
.............8L-16
HEADLAMP DELAY MODULE
REPLACEMENTÐXJ VEHICLES
..........8L-16
HEADLAMP DELAY MODULEÐXJ
VEHICLES, SENTINEL
.................8L-15HEADLAMP DIMMER SWITCH
REPLACEMENT.......................8L-6
HEADLAMP SWITCH REPLACEMENT........8L-4
HEADLAMP SWITCH/ILLUMINATION
RHEOSTAT..........................8E-21
HEADLAMP TROUBLE DIAGNOSISÐ
XJ VEHICLES.........................8L-1
HEADLAMP TROUBLE DIAGNOSISÐYJ
VEHICLES...........................8L-2
HEADLAMPS...........................0-35
HEADLINER.........................23-121
HEAT SHIELDS........................14-12
HEAT SHIELDS, EXHAUST................11-1
HEAT SHIELDS, MUFFLER AND TAILPIPE . . . 13-17
HEATER AND A/C CONTROL PANEL
REPLACEMENT......................24-26
HEATER CONTROL CABLE REPLACEMENT . . . 24-30
HEATER CONTROL PANEL REPLACEMENT . . . 24-39
HEATER CORE........................24-28
HEATER CORE AND HOUSING............24-40
HEATER CORE HOUSING REPLACEMENT . . . 24-29
HEATER, ENGINE BLOCK.................7-37
HEATER/DEFROSTER OPERATION.........24-37
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET DOOR VACUUM MOTOR
REPLACEMENT......................24-30
HEATING ELEMENT TEST, OXYGEN
SENSOR (O2S)......................14-45
HEATING SCHEMATIC...................24-24
HEATING SYSTEM DIAGNOSIS............24-11
HEATING SYSTEMÐYJ VEHICLES.........24-14
HIGH LINE CLUSTER...................8E-12
HIGH MOUNTED STOP LAMP (CHMSL)Ð
XJ, CENTER.........................8L-10
HIGH MOUNTED STOP LAMP (CHMSL)Ð
YJ, CENTER.........................8L-11
HINGE, LIFTGATE......................23-67
HINGE REPLACEMENT, HOOD.............23-9
HINGE, TAILGATE.....................23-159
HINGE/HINGE PIN REPLACEMENT, DOOR . . . 23-58
HINGES, FULL-METAL DOOR............23-179
HITCHES, TRAILER.....................23-88
HOISTING AND TOWING, JUMP
STARTING,............................0-7
HOLDDOWN AND FLOOR BRACKETSÐ
XJ VEHICLES, SPARE TIRE/WHEEL......23-128
HONING CYLINDER BORES................9-2
HOOD..........................23-6,23-137
HOOD ADJUSTMENT....................23-9
HOOD ALIGNMENT....................23-138
HOOD HINGE REPLACEMENT..............23-9
HOOD INSULATOR PANEL..............23-138
HOOD LATCH REPLACEMENT............23-10
HOOD LATCH STRIKER REPLACEMENT.....23-10
HOOD SAFETY LATCH.................23-139
HOOKÐXJ VEHICLES, REAR TOW.........23-87
HOOKS, FRONT TOW....................13-5
HOOKS, TOW.........................13-14
HORN PAD REPLACEMENT, HORN SWITCH . . . 8G-3
HORN SWITCH (HORN PAD)
REPLACEMENT.......................8G-3
HOSE REPLACEMENT, PRESSURE AND
RETURN............................19-9
HOSE ROUTING SCHEMATICS,
VACUUM............................25-1
HOSE SPLASH SHIELDÐXJ VEHICLES,
FUEL FILLER........................23-86
HOSES, BRAKE BLEEDINGÐBRAKE FLUID
AND LEVELÐBRAKELINES..............5-13
HOSES, BRAKELINES....................5-15
HOSES, COOLING SYSTEM...............7-26
HOSES/TUBING, RUBBER AND PLASTIC.....0-28
HOUSING, AIR CLEANER; EMISSION
CONTROL SYSTEMS...................25-8
HOUSING, AIR CLEANER; FUEL SYSTEM....14-54
HOUSING AND PARK LOCK COMPONENT
OVERHAUL, ADAPTER................21-120
HOUSING END PLUG...................19-26
HOUSING, EVAPORATOR................24-42
HOUSING, EVAPORATOR/BLOWER.........24-33
HOUSING, HEATER CORE................24-40
HOUSING LEAK DIAGNOSIS, CONVERTER
. . . 21-73
HOUSING, LIFTGATE LICENSE PLATE
LAMP
..............................23-72
HOUSING REPLACEMENT, CLUTCH
.........6-11
HOUSING REPLACEMENT, HEATER CORE
. . . 24-29HOUSING SEAL REPLACEMENT,
ADAPTER..........................21-182
HOUSINGS, INSTRUMENT CLUSTER
AND GAUGE........................23-190
HUB BEARING AND AXLE SHAFT...........2-24
HYDRAULIC CLUTCH....................0-22
HYDRAULIC COMPONENTS................5-1
HYDRAULIC CONTROL UNIT (HCU).........5-39
HYDRAULIC FLOW DURING FULL
THROTTLE 3-2 DOWNSHIFT............21-92
HYDRAULIC FLOW DURING PART
THROTTLE 3-2 DOWNSHIFT............21-91
HYDRAULIC FLOW IN D RANGE FIRST
GEAR..............................21-87
HYDRAULIC FLOW IN D RANGE SECOND
GEAR..............................21-88
HYDRAULIC FLOW IN D RANGE THIRD
GEAR..............................21-89
HYDRAULIC FLOW IN MANUAL FIRST
GEAR (1) POSITION..................21-94
HYDRAULIC FLOW IN MANUAL SECOND
(2) RANGE..........................21-93
HYDRAULIC FLOW IN PARK AND NEUTRAL . . . 21-86
HYDRAULIC FLOW IN REVERSE..........21-95
HYDRAULIC FLOW IN THIRD GEAR
(CONVERTER CLUTCH ENGAGED)........21-90
HYDRAULIC LINKAGE INSTALLATION,
CLUTCH.............................6-12
HYDRAULIC LINKAGE REMOVAL,
CLUTCH.............................6-11
HYDRAULIC PRESSURE TEST......21-71,21-168
HYDRAULIC SYSTEM..................21-160
HYDRAULIC TAPPETS...............9-24,9-65
HYDROMETER TEST....................8A-3
IDENTIFICATION, AW-4 VALVE AND
SPRING...........................21-330
IDENTIFICATION, CIRCUIT................8W-2
IDENTIFICATION, COMPONENT............8W-2
IDENTIFICATION, ENGINE AND
TRANSMISSION/TRANSFER CASE.....INTRO.-3
IDENTIFICATION, MAJOR COMPONENT . . INTRO.-3
IDENTIFICATION NUMBER (VIN)
DECODING, VEHICLE...............INTRO.-2
IDENTIFICATION NUMBER (VIN) PLATE,
VEHICLE.........................INTRO.-1
IDENTIFICATION, TRANSFER CASE
. 21-273,21-293
IDENTIFICATION, TRANSMISSION
.....21-1,21-32,
21-66,21-157
IDENTIFICATION, WIRE CODE
.............8W-2
IDENTIFICATION, WIRING AND
COMPONENT
.......................8W-13
IDLE AIR CONTROL (IAC) MOTOR
.........14-56
IDLE AIR CONTROL (IAC) MOTORÐPCM
OUTPUT
............................14-25
IDLE AIR CONTROL MOTOR TEST
.........14-46
IDLE SWITCHÐPCM INPUT, EXTENDED
....14-21
IDLE SWITCH TEST, EXTENDED
...........14-45
IGNITION CABLES, DISTRIBUTOR CAP
AND ROTOR
.........................0-18
IGNITION CIRCUIT SENSEÐPCM INPUT
....14-21
IGNITION COIL; FUEL SYSTEM
...........14-57
IGNITION COIL; IGNITION SYSTEMS
. . 8D-4,8D-11,
8D-26
IGNITION COILÐPCM OUTPUT
...........14-26
IGNITION COIL RESISTANCE
.............8D-11
IGNITION KEY WARNING SWITCH
REPLACEMENT
.......................8U-4
IGNITION OFF DRAW (IOD) DIAGNOSIS
.....8A-8
IGNITION SECONDARY CIRCUIT
DIAGNOSIS
.........................8D-12
IGNITION SWITCH; BRAKES
...............5-42
IGNITION SWITCH CONTINUITY TESTS
.....8D-31
IGNITION SWITCH; IGNITION SYSTEMS
....8D-30
IGNITION SWITCH INSTALLATION/
ADJUSTMENT
.......................8D-31
IGNITION SWITCH REMOVAL
............8D-30
IGNITION SWITCH TESTING
.............8D-30
IGNITION TIMING
......................8D-14
IGNITION WIRING, SECONDARY
...........8W-1
ILLUMINATED ENTRY SYSTEM SERVICE
INFORMATION
.......................8L-20
ILLUMINATED ENTRY SYSTEM TROUBLE
DIAGNOSIS
....................8L-21,8L-22
JINDEX11
Description Group-Page Description Group-Page Description Group-Page