1994 JAGUAR XJ6 lock

Brakes
a 12.5 GENERAL FI77lNG lNSTRUCTlONS
12.5.1 Brake Fluid
WARNING: BRAKE FLUID IS CORROSIVE. EXTREME CARE MUST BE TAKEN WHEN HANDLING. AVOID SKIN OR EYE
CONTACT. AVOID INGESTION. IF SKIN OR EYES ARE ACCIDENTALLY SPLASHED WITH BRAKE FLUID,
RINSE THE AFFECTED AREA IMMEDIATELY WITH PLENTY OF WATER AND SEEK MEDICAL ATTENTION.
IF BRAKE FLUID
IS INGESTED, SEEK MEDICAL ATTENTION IMMEDIATELY.
CAUTION:
Fluid must not be allowed to contact the vehicle paintwork. Remove any spilt fluid from the paintwork
by rinsing away with running water. Methylated spirit (denatured alcohol) must not be used to clean the
contaminated area.
Cleaning Solvents
CAUTION: Never use methylated spirit (denatured alcohol) for cleaning purposes. Use only a proprietary brake
cleaning fluid.
m: THROUGHOUT THE FOLLOWING MAINTENANCE / SERVICE OPERATIONS, ABSOLUTE CLEANLINESS
MUST BE OBSERVED TO PREVENT GRIT OR OTHER FOREIGN MATTER CONTAMINATING THE BRAKE
TION. TO CLEAN BRAKE SYSTEM COMPONENTS, WASH
IN A PROPRIETARY BRAKE CLEANING FLUID.
REMOVE ALL TRACES OF CLEANING FLUID BEFORE REASSEMBLY. ALL BRAKE SYSTEM RUBBER COh PONENTS MUST BE DIPPED IN CLEAN BRAKE FLUID AND ASSEMBLED USING THE FINGERS ONLY.
SYSTEM.
IFTHE SYSTEM IS TO
BE FLUSHED, USE CLEAN BRAKE FLUID TO MINIMUM DOT 4 SPECIFICA-
12.5.2 Hoses
Fully release the unions (1 Fig. 1) securing each end of the
hose to the fluid pipes. Withdraw the pipe unions (1 Fig. 1) from the hose ends.
Plug the ends of the pipes (2 Fig. 1) to prevent the loss of
fluid and the ingress of dirt.
Remove the mounting bracket locknut (3 Fig. 1) and re- move the hose (4 Fig. 1).
Thoroughly clean the hose and examine for any signs of
wear or damage. Renew the hose if there is any doubt
about its condition. Thoroughly clean the bore of the hose
using compressed air.
. Remove all blanking plugs and fit the new hose to the cali- per / connector. Secure the hose to the mounting bracket.
. Before fully tightening the locknut, ensure that the hose is
neither kinked nor twisted.
. Bleed the brakes.
12.5.3 Pipes
. Fully release the pipe unions (1 Fig. 1).
. Withdraw the pipe (5 Fig. 1) from the vehicle. Plug the
pipes (2 Fig. 1) to prevent the loss of fluid or the ingress of dirt. Thoroughly clean and examine the pipe for signs of damage or deterioration. Renew the pipe if there is any
doubt about its condition.
Thoroughly clean the bore of the pipe using compressed
air.
. Remove all blanking plugs and fit the new pipe to the ve- hicle. Secure the pipe to the body.
. Bleed the brakes.
17
Fig. 1
X300 VSM 21 Issue 1 August 1994

Body Components & Trim .
SECTION CON TENTS
Sub-Section Tit /e SRO Page
I to V ............ Preliminary Pages ................................................................. i to v
13.1
............. General Description ................................................................. 1
13.2 ............. Doorand Fuel FillerFlap .............................................................. 2
13.2.1
............ Doors. Description ................................................................... 2
13.2.2
............ Front Door Trim Pad Veneer Panel. Renew ......................... 76.47.11 ............. 2
13.2.2.
...........
13.2.3 ............ Rear Door Upper Trim Pad. Remove For Access and Refit ............ 76.34.05/90 .......... 3
13.2.5.
........... Rear Door Window Lift Switch Veneer Panel. Renew ................ 76.47.34 ............. 3
13.2.6.
........... Rear Door Lower Trim Pad, Remove for Access and Refit ............. 76.34.06/90 .......... 4
13.2.7
............ Rear Door Lower Trim Pad, Renew ............................... 76.34.06 ............. 4
13.2.8.
........... Rear Door Armrest. Renew ...................................... 76.34.23 ............. 5
13.2.9 ............ Rear Door Pocket, Renew ....................................... 76.34.28 ............. 5
13.2.10 .......... Front Door Upper Trim Pad, Renew ..................................................... 6
13.2.11 ........... Front Door Lower Trim Pad, Renew ..................................................... 6
13.2.12 .......... DoorLock Barrel, Renew .............................................................. 6
13.2.13 Front
or Rear Door Lock Striker, Renew .................................................. 6
13.2.14
.......... Front or Rear Door Outer Handle Operating Rod, Renew ................................... 6
13.2.15 .......... FrontArmrest, Renew ................................................................. 7
13.2.16 .......... Front or Rear Armrest Support. Renew ................................................... 7
13.2.17 .......... Front Door Pocket. Renew ............................................................. 7
........................................................... 8
Rear
Door Trim
Pad Veneer Panel. Renew .......................... 76.47.12 ............. 2
13.2.4
............ Rear Door Upper Trim Pad, Renew ............................... 76.34.05 ............. 3
..........
13.2.18 .......... Fuel Filler Flap, Description
13.2.19
.......... Filler Flap and Hinge, Renew .......................................................... 8
13.2.20
.......... Filler Cap Retention Magnet. Renew .................................................... 8
.......... Filler Flap Latching Assembly, Renew ................................................... 8
13.2.21
13.3
............. Passenger Compartment ............................................................... 9
13.3.1
............ Console Assembly, Remove for Access and Refit .................... 76.25.01/90 .......... 9
13.3.2
............ Console Assembly, Renew (Daimler/ VDP) ........................ 76.25.07/50 ......... 10
13.3.3
............ Console Assembly, Remove for Access and Refit (Daimler/ VDP) ...... 76.25.01/91 ......... 12
13.3.4
............ Console Assembly, Renew ....................................... 76.25.01 ............ 13
13.3.5
............ Console Rear Extension Finisher, Renew ........................... 76.25.04 14
Selector Trim Finisher, Renew (3.2 Liter)
........................... 76.25.07 ............ 14
Modeswitch Finisher, Renew .................................... 76.25.09 ............ 15
13.3.10
.......... Radio Console, Renew .......................................... 76.25.15 ............ 16
Console Glove Box, Renew
...................................... 76.25.16 ............ 17
Console Glove Box Lid, Renew ................................... 76.25.18 ............ 18
.......... Console Glove Box Lid Hinge, Renew ............................. 76.25.20 ............ 19
13.3.14
.......... Cupholder Trim Panel, Renew .................................... 76.25.21 ............ 19
13.3.15 .......... Cupholder, Renew ............................................. 76.25.22 ............ 20
.......... Cupholder Latch, Renew ........................................ 76.25.23 ............ 20
Fascia Board, Renew ........................................... 76.46.01 ............ 21
13.3.6
............ Console
Rear Extension. Renew .................................. 76.25.05 ............ 14
13.3.7
............
13.3.8. ........... Selector Trim Finisher, Renew (4.0 Liter, 4.0 Liter SC and 6.0 Liter) ..... 76.25.07 ............ 15
13.3.9
............
............
13.3.11 ...........
13.3.12
13.3.13 ..........
13.3.16
13.3.17
..........
13.3.18 .......... Fascia Board. Remove for Access and Refit ......................... 76.46.01/90 ......... 24
X300 VSM i Issue 1 August 1994

SECTION CONTENTS
Sub-Section Title SRO Page
13.3.19 .......... Underscuttle Pad. Drivers Side. Remove for Access and Refit .......... 76.46.1 1/90 ......... 26
13.3.20
.......... Underscuttle Pad. Passenger Side. Remove for Access and Refit ....... 76.46.15/90 ......... 26
13.3.21
.......... Fascia Closing Panel - Passenger Side. Renew ...................... 76.46.27 ............ 27
13.3.22
.......... Fascia Closing Panel -Drivers Side. Renew ......................... 76.46.28 ............ 27
13.3.23
.......... Fascia Center Veneer Panel. Renew ............................... 76.47.06 ............ 28
13.3.24
.......... Console Finisher Veneer Panel. Renew ............................ 76.47.26 ............ 29
13.3.25 .......... Console Ashtray Lid Veneer Panel. Renew ......................... 76.47.27 ............ 30
13.3.26 .......... Console Ashtray Surround Veneer Panel. Renew .................... 76.47.28 ............ 30
13.3.27
.......... Console Rear Extension Veneer Panel. Renew ...................... 76.47.30 ............ 30
13.3.28 .......... Console Ashtray, Renew ......................................... 76.67.18 ............ 31
13.3.29
.......... Steering Column Upper cowl. Renew ............................. 76.46.02 ............ 32
13.3.30
.......... Steering Column Lower cowl. Renew ............................. 76.46.03 ............ 32
13.3.3
1 .......... Steering Column Switchgear Mounting Bracket. Renew .............. 76.46.33 ............ 33
13.3.32
.......... 'A' Post Lower Trim Pad. Renew .................................. 76.13.30 ............ 35
13.3.33
.......... Rear Quarter Upper Trim Pad. Renew .................................................. 35
13.3.34
.......... 'B' Post Upper Trim Pad. Renew ....................................................... 35
13.3.35 .......... 'B' Post Lower Trim Pad. Renew ....................................................... 35
13.3.36 .......... Handbrake Lever Trim. Renew ........................................................ 35
13.3.37
.......... Combined Grab Handle and Coat Hanger Hook. Renew .................................. 35
13.3.38
.......... Sun Visor Assembly RH or LH. Renew .................................................. 36
13.3.39
.......... Roof Lining (Headlining). Description .................................................. 37
13.3.40
.......... Roof Lining. Renew ................................................................. 37
13.4 ............. Trunk ........................................................................\
..... 38
13.4.1
............ Trunk. Description .................................................................. 38
13.4.2.
........... Trunk Side Liner - Left Hand. Renew .............................. 76.19.22 ............ 39
13.4.3
............ Trunk Side Liner - Right Hand. Renew ............................. 76.19.23 ............ 39
13.4.4
............ Trunk Floor Carpet. Renew ...................................... 76.19.30 ............ 39
13.4.5.
........... Trunk Front Liner, Renew ........................................ 76.19.3 1 ............ 39
13.4.6.
........... Trunk Seal Retainer, Renew ...................................... 76.19.44 ............ 40
13.4.7.
........... Trunk Lid Striker, Adjust .............................................................. 40
13.4.8
............ Trunk Lid Liner, Renew ............................................................... 40
13.4.9
............ Trunk Seal Retainer, Renew ........................................................... 40
13.4.10
.......... Trunk Lid Lock Striker, Renew ......................................................... 40
13.4.11
........... Trunk Lid Lock Barrel. Renew ......................................................... 40
13.4.12
.......... TrunkLidLockMechanism. Renew .................................................... 41
13.3.13
.......... Trunk Lid Gas Strut. Adjust. Renew .................................................... 41
13.4.14
.......... Trunk LidHinge. Renew .............................................................. 41
13.4.15 .......... Trunk Rear Liner, Renew ............................................................. 41
13.5
............. Hood ........................................................................\
..... 42
13.5.1
............ Hood Description ................................................................... 42
13.5.2
............ Plenum Chamber Finisher, Renew ................................ 76.10.01 ............ 42
13.5.3 ............ Hinge. Renew ...................................................................... 42
13.5.4
............ Gasstrut. Renew .................................................................... 43
13.5.5
............ HoodLockRHorLH. Renew ......................................................... 43
issue 1 August 1994 X300 VSM

Body Components & Trim .
SECTION CONTENTS
Sub-Section Title SRO Page
13.5.6 ............ Hood lock Control Cable RH or LH, Renew ............................................. 43
13.5.7.
........... Hood Striker Assembly, Renew ........................................................ 43
Hood lock Release Handle. Renew
.................................................... 43
13.5.8 ............
13.6 ............. Glazing (Fixed) ..................................................................... 44
13.6.1
............ Glazing (Fixed). Description .......................................................... 44
13.6.2.
........... Interior Mirror, Renew ............................................................... 44
13.6.3.
........... Sun Visor Mirror Assembly, Renew ..................................................... 44
13.6.4.
........... Exterior Mirror, Renew ............................................................... 44
13.6.5
............ Exterior Mirror Glass, Renew .......................................................... 44
13.7
............. Carpets ........................................................................\
.... 45
13.7.1
............ Carpets, Description ................................................................. 45
13.7.2.
........... Removal of Stains - General Information ................................................ 45
13.7.3.
........... Powder Cleaning - Removal of Small Spillage Stains ...................................... 45
13.7.4
............ Spot Cleaning- LocalizedStains ...................................................... 46
13.7.6
............ RepairofDamagedCarpet ........................................................... 47
e
13.7.5. ........... Carpet Cleaning and Stain Removal Materials ........................................... 47
13.8
............. Seating and Seat Belts ................................................................ 48
13.8.1
............ Seating, Description ................................................................. 48
Front Manual Seat, Renew
............................................................ 48
13.8.3.
........... Front Seat (Power Operated), Renew ................................................... 48
13.8.2
............
13.8.4 ............ Front
Seat Head Restraint (Power Operated), Renew ...................................... 49
13.8.5.
........... Front Seat Head Restraint (Power Operated), Renew ...................................... 49
13.8.6
............ RearSeat Cushion. Renew ............................................................ 49
13.8.7 ............ RearSeatSquab. Renew ............................................................. 49
73.8.8 ............ Seat Belts, Description ............................................................... 50
13.8.9 ............ Emergency Locking Retractor/ Automatic Locking Retractor Seat Belts ...................... 50
13.8.10
.......... Tear loop Seat Belts, Description ...................................................... 51
13.8.1 I ........... Front Seat Belt Buckle Unit, Renew .................................................... 52
13.8.12
.......... Front Seat Belt, Renew ............................................................... 52
13.8.13
.......... Rear Inertia Seat Belt, Renew ......................................................... 52
13.8.14
.......... Rear, Center, Static Seat Belt, Renew ................................................... 53
iii Issue 1 August 1994

1. SERVICE TOOLS & EQUIPMENT
Illustration Jaguar Number Description Notes
not illustrated JD 188 Underscuttle pad securing SRO 76.46.1 1/90 and
not illustrated JD
202 Fascia center vent removal SRO 76.46.06
clip removal tool SRO 76.46.15190
tool
11. TORO U€ TIGHTEN1 NG SPEC1 FlCA TlONS
Fixing Tightening Torque (Nm) 1
Fascia I I
Instrument pack to support panel I 1.8 I
Fascia to support bracket
Fascia to console
3
Tunnel bracket to body
22 - 28
22
- 28
Bolster to tunnel bracket 1.5
Instrument pack to fascia
3.0
Strut to fascia 2.0
Fascia support strut to body 7 - 10
CPU bracket to fascia 5
-7
Fascia demister bracket to fascia
1.5
1 .o
1 .o
5-7
5
-7
Fascia
and air con. location to body
Air dist. box duct to air dist. box
Airbag carrier mounting bracket to fascia
Instrument pack support bracket to fascia
Airbag bracket to fascia
2.0
Air dist. box to fascia 2.0
Inst. pack support bracket to fascia 5-7
22 - 28 Fascia assembly to body
Airbag door brackets to fascia 5-7
4.0
4.0
Airbag door bracket to fascia and strut
Airbag door bracket to door frame assembly
Hood
Hood lock to body
Hood buffer assembly 7
-10
Gas strut - ball pin to weld nut
7 - 10
7
- 10
Hood lever 5
-7
Clamp
- hood adjust cable 6-8
Interior
Sun Visor fixings 1.8
Sunblind to parcel shelf
Sunblind bezel assembly
1 .o
Coat hook 3.0
Tighten to prevailing torque

Body Components & Trim -
Fixing
Seat belts
Front tear loop belt buckle to bracket fixing
Front belt buckle to bracket fixing
Tightening Torque (Nm)
30 - 40
30
- 40
Front belt reel bracket to body fixing
Front belt anchor fixing 30 - 40
30 - 40
7
-10
23
- 27
30
- 40
30 - 40
30
- 40
30 - 40
30
- 40
Front belt upper guide fixing
[Height adjuster to 'B' post screws
Height adjuster to seat belt anchor retaining
nut
Rear inertia belt anchor fixing
Rear inertia belt bracket to body fixing
Rear inertia belt reel securing bracket to body fixing
Rear inertia
/ static belt buckle bracket to body fixing ~
Rear
static belt / inertia buckle bracket to body fixing
: Sunroof ~
Sunroof frame
to roof
30 - 40
4
-5
111. SERVICE MATERIALS
Sunroof to frame 4-5
'Trunk
Compact disc autochanger bracket to body
I Battery clamp to tray
I Warning triangle lower bracket to trunk lid inner panel
9- 11
7
-10
1.5
X300 VSM V Issue 1 August 1994
I trunk lock barrel to lid
j Trunk latch actuator to bracket
Trunk latch actuator mounting to
lid
j Electrical carrier box to body
Load floor support block to body
Trunk seal retainer to body
trunk latch to lid and striker to body
4-5
7
-10
7
-10
7
-10
5
-7
9- 11
9- 11
Description Uses
'Fibrefresh' Carpet Shampoo
'1001' Foam Shampoo
'Novatreat' Cleaning
of water
-based stains from
carpets
Cleaning of water
-based stains from
carpets
Cleaning of water
-based stains from
carpets
Notes
'Genklene' (Trichloroethane)
'Spot Remover' Cleaning
of grease or oil based
stains from carpets
Cleaning of grease or oil based
stains from
caroets

Body Components & Trim
13.1 GENERAL DESCRIPTION
This section covers the following areas of the vehicle body:
0 Battery cover
0 Carpets - passenger compartment, trunk
0 Console - including radio, glovebox
0 Doors -frames, sealing, locks, trim, glazing
0 Fascia
0 Fuel filler flap assembly
0 Footrest
0 Hood - liners, gas strut, locking,
0 Illuminated sunvisor - inc mirror
0 Interior trim - trim pads, finishers, veneers
0 Mirrors - internal, external
0 Rear parcel tray
0 Roof console
0 Roof lining (headlining)
o Seats -front, rear -
0 Seat belts - front, rear
0 Sliding roof
0 Steering column cowl
0 Underscuttle pad
Refer to Appendix
A4 - Body Systems & Body Repair for information relating to crash-damage repairs and to the fol- lowing external components: exterior trim, bumpers, windscreen and rear screen, closures and sealing.
Refer to Section 15, Electrical for details of the following motors and solenoids: driver's and interior mirrors, window
lift, sunroof, seat / headrest and locking mechanisms (doors, trunk and filler cap).
Refer to Section 15, Electrical and Electrical Diagnostic Manual (EDM) for details of the passenger and driver airbags.
X300 VSM 1 Issue 1 August 1994

Body Components & Trim d-!P
13.2
13.2.1 Doors, Description
Doors are of welded, mild steel frames welded to the door panels; sponge rubber primary and secondary seals are
mounted on the doors. Internal insulation is provided by a foam water shedder attached to the door by press fitting and doublesided adhesive tape.
Front and rear door armrests are attached to supports riveted to each door frame; the attaching screws are fitted
with access covers. Upper and lower trim pads and a door pocket are attached to each of the doors by clips and screws. multi-plug connectors are used to provide a means of connecting the guard lamps, window lift switches and loud- speakers, external mirror and regulator (front doors only), which are housed within the doors.
Central locking is provided subject to market variations: Dead Locking for UK
/ Europe and Driver only unlock for N America. Door locks are eight disc, bayonet fixing, barrels with integral lock / unlock switches. Keys include ‘in-key’
transponders which are programmed to the vehicle via the Jaguar Diagnostic System also operate the engine immobi
- lisation system.
CAUTION: When removing the door panel water shedder, a foam membrane attached to each door panel by a com- bination of pressfitting (upper area) and bydouble-sided tape (bottom area), it is important that the shed- der is refitted correctly to maintain the water seal.
It is advisable not to disturb the bottom (taped) portion of the water shedder unless absolutely necessary
- it is possible to unclip the top of the shedder and bend it over to gain access to the inner panel.
If
it is necessary to disturb the bottom attachment, eg to remove the water shedder from the door panel,
the existing water shedder must be discarded and a new one fitted to ensure that the seal is maintained.
On refitting, the new water shedder should be pressed onto the door panel at the top and then the adhes- ive tape backing strip peeled off to enable the shedder to be pressed home at the bottom.
DOORS AND FUEL FILLER FLAP
13.2.2 front and Rear Door Trim Pad Veneer Panel,
Renew
SRO 76.47.11
76.47.12
. Reposition the inner door handle. See Fig. 1.
Remove the inner handle escutcheon plate blanking plate.
Undo and remove the inner handle escutcheon plate se-
. Remove the plate and gasket.
. Carefully Undo and remove the veneer panel.
Undo and remove the retaining clip securing screws.
. Remove the retaining clip assemblies.
9 Place the veneer panel aside.
Place the new veneer panel to the front.
Fit the retaining clip assemblies.
. Fit and tighten the retaining clip securing screws.
. Fit and fully seat the veneer panel to the door.
. Reposition the inner door handle.
. Fit the gasket and plate over the inner door handle.
. Fit and tighten the escutcheon plate securing screw.
. Refit the blanking plate.
curing
screw.
Fig.
1
0
0
0
0
Issue 1 August 1994 2 X300 VSM