(amps)
F1 Light Blue 15
F3 Light Blue 15
F4 Light Blue 15
F5 Tan 5
F6 F7 Light Green 30
- -
F8 Red 10
F9 Clear 25
FIO Tan 5
F11 Yellow 20 0
Light Green
Light Blue
F18 Light Blue
0'
I
Circuit
Central door locking
Deadlocking (where fitted)
Transmission interlock relay
Key
-switch solenoid relay
Center console switch pack
Interior lighting switch
Seat motors
- left-hand side
Seat motors
- left-hand side
Automatic transmission control module
(TCM)
Not used
Anti
-lock braking system / traction control control module (ABS /
TC CM)
Interior lamps
Luggage compartment lamps
Seat heaters (where fitted)
Data link connector
Fuel pump relay coil
Air conditioning blower motor
- right-hand
Air conditioning
Seat control modules
(SCMs)
Mirror heaters relay
Power assisted steering
Not used
Mirrors, Heated rear window, Cigar lighter
Rear lighting control module
High mounted stop lamp (where fitted)
Window lift (front and rear)
-left-hand side
Windshield wiper system Front screen heaters
Front lighting control module
- left-hand
Water pump relay
Headlamp levelling (where fitted)
Clock
Airbag
Sunroof (where fitted)
Issue 1 August 1994 AI-95MY 17 X300 VSM
Clear
(amps) 1
Circuit
I
25 5 Power amplifier - radio / cassette and compact disc player (where
fitted)
Tail lamp
- left-hand side
Number plate lamp
- left-hand side I Back-up lights
Stop lamp
- left-hand side
Turn indicator
- rear left-hand side
F3 Light Blue
F4 Red 10 Security system
F5 Red 10 Body processor unit (BPU)
F6 Tan 5 Data link connector
F7 Light Green 30 Fuel pump
F8 Light Blue 15 Luggage compartment remote release
F9 Light Blue 15 i Rear fog guard lamps
Radio
telephone (where fitted)
1
Aerial, Radio /cassette and compact disc player memory feed.
Stop lamp
- right-hand side
1 Turn indicator - rear right-hand side I.
I FIO Tan 5 i Radio / cassette and compact disc player control relay
F11 Clear 25 1 Caravan /Trailer module I
t F12 Tan 5 ~ Accessories
and telephone control relay I I
I I I F13 Red 10 ~ Accessories 1 1 I I F14 - - I Not used 1 I I F15 Clear 25 1 Heated
rear window I I I F16 Tan 5 1 Airbag warning
Luggage Compartment Fuse Box
Issue 1 August 1994 AI-95MY 18 X300 VSM
L F18 Tan 5 Tail lamp - right-hand side
License plate lamp - right-hand side
j
8
9
10
13 I
18
19
23
24
Check for oil leaks - engine xxxxxxxx
Check for oil leaks - automatic transmission xxxxxxxx
Check for oil leaks -final drive xxxxxxxx
Check for fuel leaks xxxxxxxx
Check all suspension dampers for fluid leaks xxxxxxxx
Note: This note only applies to VI2 engines.
When renewing spark plugs, apply silicon grease
CTBA) to the spark plug and coil terminals of the ignition
cable. This will ensure that the terminal covers remain supple throughout their service life, thus maintaining
a good contact and preventing HT leakage.
Issue 1 August 1994 A2-95MY 5 X300 VSM
General Fitting Instructions
A3.2 GENERAL FITTING INSTRUCTIONS
A3.2.1
Always fit covers to protect the wings before commencing work in the engine compartment. Cover the seats and
carpets, wear clean overalls and wash hands or wear gloves before working inside the car. Avoid spilling hydraulic
fluid, anti
-freeze or battery acid on the paintwork. In the event of spillage, wash off with water immediately. Use poly- thene sheets in the boot to protect carpets. Always use the recommended service tool, or a satisfactory equivalent,
where specified. Protect temporarily exposed screw threads by replacing nuts or fitting caps.
Precautions Against Damage To The Vehicle
A3.2.2 Preparation
Before disassembly, clean the surrounding area as thoroughly as possible. When components have been removed,
blank off any exposed openings using greaseproof paper and masking tape. Immediately seal fuel, oil and hydraulic
lines when separated, using plastic caps or plugs, to prevent loss of fluid and the entry of dirt. Close the open ends
of oilways, exposed by component removal, with tapered hardwood plugs or readily visible plastic plugs. Immediately
a component is removed, place
it in a suitable container; use a separate container for each component and its asso- ciated parts. Before dismantling a component, clean it thoroughly with a recommended cleaning agent: check that the
agent will not damage any of the materials within the component. Clean the bench and obtain marking materials, la-
bels, containers and locking wire before dismantling a component.
A3.2.3 Dismantling
Observe scrupulous cleanliness when dismantling components, particularly when parts of the brake, fuel or hydraulic
system are being worked on. A particle of dirt or a fragment of cloth could cause a dangerous malfunction if trapped in these systems. Clean all tapped holes, crevices, oilways and fluid passages with compressed air.
WRNIFLG: DO NOT PERMIT COMPRESSED AIR TO ENTER AN OPEN WOUND. ALWAYS USE EVE PROTECTION
WHEN USING COMPRESSED AIR.
Ensure that any 'O'-rings used for sealing are correctly refitted or renewed if disturbed. Mark mating parts to ensure
that they are replaced as dismantled. Whenever possible use marking materials which avoid the possibilities of caus- ing distortion or the initiation of cracks, which could occur if a center punch or scriber were used. Wire together mating
parts where necessary to prevent accidental interchange (e.g roller bearing components). Tie labels on to all parts to
be renewed and to parts requiring further inspection before being passed for reassembly.
Place labelled parts and other parts for rebuild
in separate containers.
Do not discard a part which is due for renewal until it has been compared with the new part, to ensure that the correct
part has been obtained.
A3.2.4 Inspection
Before inspecting a component for wear or performing a dimensional check, ensure that it is absolutely clean; a slight
smear of grease can conceal an incipient failure. When a component is to be checked dimensionally against figures
quoted for
it, use the correct equipment (surface plates, micrometers, dial gauges etc.) in serviceable condition. The
use of makeshift equipment can be dangerous. Reject a component if its dimensions are outside the limits quoted,
or if damage is apparent. A part may be refitted if its critical dimension is exactly to the limit size and it is otherwise
satisfactory. Use Plastigauge 12 Type PG-1 for checking bearing surface clearance e.g. big end bearing shell to crank
journal. Instructions for the use of Plastigauge and a scale giving bearing clearances in steps of
0,0025 mm (0.0001
in) are supplied with the package.
0
0
0
X300 VSM Issue 1 August 1994 2
0 Gaps should be uniform around body panel contours.
0 Gaps must be parallel to within Imm in a 400mm linear measurement.
0 Panels which are centered between 2 (two) adjacent panels must have equal gaps either side; there are excep- tions to this, please refer to the appropriate specification.
0 Gaps between adjacent panels or components must not expose harnesses, labels, brackets or visually poor
joint or assembly conditions.
Particular areas of concern:
Fuel filler flap.
Trunk
lid to fenders and saddle.
Hood to fenders, grille and headlamps.
Sliding roof panel to the main roof panel.
Door gaps at fender, 'B
/ C' pillar, roof drip rail and rocker panel.
Bumper cover to fender and cross car assemblies (see section A4.6.1.4
& A4.6.1.5).
m: Please note thatthe sliding roof panel clearances are specified WITHOUT the edge seal, referto the illustration
on the following page.
A4.7.1.3 Criteria - A1;gnment
0 Panels must be correctly 'profiled' to maintain cosmetic appearance, pressure on seals and control wind noise.
Particular areas of concern:
Hood to fender.
Trunk
lid to fender and saddle.
Door to aperture.
Door to fender and adjacent door.
The relationship of the sliding roof panel leading and trailing edges to the main roof panel.
A4.7.1.4 Criteria - Exterior Fitments
Particular areas of concewn:
0 Bezels, trims and lamps must be centered within apertures and have equal clearances with adjacent panels.
Headlamp to hood, fender and trim panel.
Exhaust
tailpipe trim to bumper cover cut-out.
Rear lamp assembly to trunk lid, fender and bumper cover
trim.
Feature lines fender to door and door to door (this includes body side mouldings).
A4.7.1.5 Exterior clearances and alignments, Illustrations
Specifications for gaps and profile may be found on the illustrations on the following three pages.
A4.7.1
A4.7.1.1
Introduction
Wherever a panel, closure or component is renewed, refitted or reset, the factory specifications for clearance (gap) and
alignment (profile) MUST be attained.
There is no distinction between the importance of visual and operational characteristics; all conditions must be satis
- fied so that the vehicle looks and operates to the satisfaction of both design intent and the customer.
BODY EX7ERlOR CLEARANCES AND ALIGNMENTS
A4.7.1.2 Criteria
- Clearances
Issue 1 August 1994 43 X300 VSM
lities.
A5.3 GENERAL INFORMATION
The following information detailsthe purpose and function of the system components irrespective of individual variant
features.
A5.3.1 Locking:
Central locking
A traditional central locking application, such that when the driver's / passenger's door is locked / unlocked using the
door key all four doors lock / unlock simultaneously.
1ynfe: Locking operations will only take place when all doors are completely closed.
Remote central locking
Automatic locking / unlocking, activated by the larger of the two key fob buttons.
1ynfe: Locking operations will only take place when all doors are completely closed.
Deadlocking
A means of securing door locks so that they cannot be opened using the interior release mechanism, and arming the
security sensing system, using the door key or remote transmitter
Two-otage unlocking
A key / remote operated unlocking procedure which releases driver's door and fuel filler cap locks only, initially, and
then releases all other doors and the luggage compartment locks.
Drive-away locks
Automatic locking of all doors, and luggage compartment (but not fuel filler cap), when gear selector is moved away
from 'Park' and the ignition switch is in position II, providing all doors are closed.
Central lock / unlock, all close
Automatic locking of all doors and luggage compartment by operation of the fascia mounted central locking switch.
Continued switch operation causes closure of sliding roof and open windows.
Interior trunk lid release
Trunk lid unlocking from fascia mounted switch.
Flush sill buttons / intrusion override
Sill buttons fitted flush to door trim panel to prevent unauthorized override operation, buttons are latched in position
when deadlocking is applied.
Security System - RESTRKTED lSSUE
A5.2.13 Siren
Located on the RH side at the front of the engine bay to provide audible alarm signals.
A5.2.14 Trunk lid release (external)
Located in trunk lid for conventional key access to luggage compartment.
A5.2.15 Trunk lid release (internal)
Located on fascia switchpack to allow lid release from driving position.
A5.2.16 Valet switch
Located in the central column compartment to allow securing of luggage compartment independently of other faci-
X300 VSM 7 Issue 1 August 1994
Jnlock Turn to unlock
position and release VIA I 1st press
Security System - RESTRICTED ISSUE
A5.4 KEY FOB VARIATIONS
Due to the varying applications for different world markets, three types of key locking (local and
developed. The following tables detail these variations:
A5.4.1 European & UK markets
(variant 1)
DOOR LOCKING
Function
Device operation
Remote signal transmitter
Kev -
Large button
1st press Small
button
Locks all doors, trunk and
fuel filler cap. Arms alarm
system.
Locks all doors, trunk
lid and
fuel filler cap. Arms alarm
system. Key only; closes
open windows and sliding
roof
in 1.5 seconds.
Deadlocks all doors, locks
trunk lid and fuel filler cap
and arms alarm system
immediately. Closes
windows and sliding roof
after 1.5 seconds.
Switches headlights on for
driver convenience.
Lock
and arm
(perimeter only)
NIA Turn to lock position
and release
Continued hold
of
1st press for 2
seconds NIA
NIA
Lock, arm (perimeter
only) and all
-close Turn
to lock position
and hold for 2
seconds
Deadlock (perimeter,
inclination, intrusion)
and all
-close Turn
to unlock, then
lock within three
seconds; hold in
lock for all close 2nd
press and
hold for 2
seconds
0
Headlamps ON for 25
seconds 3rd
press (1st
press if button
not operated
within the last
4
seconds)
NIA NIA
1ynfn: If key is turned to lock position with vehicle already locked / deadlocked, all-close will be activated.
BOOR UNLOCKING
Function
Unlocks doors, trunk lid (key
only) and fuel filler cap.
Disarms alarm system,
except for
30 second audible
tick, Turns on interior lights
for 15 seconds. Remote
button only; cancels trunk
valet
lock-out and recalls
memorised driving position.
Trunk
lid release
9ction I Device operation
0
0
NIA 2nd press
(within 10
seconds of
previous action)
NIA
NIA
rrunk lid release
Remote panic
NIA 3 second press Unlocks,
disarms and enters full alarm state ie audible
alarm (both sounder and
horn) and visual alarm
(flashing lights).
Issue 1 August 1994 X300 VSM 9
Security System - RESTRICTED ISSUE
Headlamps ON for 25 N 1 A 2nd press (1st
seconds press if vehicle is
locked and armed Small
button
NIA Locks all doors, trunk and
fuel filler cap. Arms alarm
system.
Locks
all doors, trunk lid and
fuel filler cap. Arms alarm
system. Key only; closes
open windows and sliding
roof in 1.5 seconds.
NIA Switches headlights on for
driver convenience.
NIA
DOOR UNLOCKING
Action
Unlock (driver's door
only)
Unlock (all doors)
Trunk lid release
Remote panic
Device operation
Turn to unlock
position and release
Either turn to unlock
and hold for 2
seconds or perform
a second unlock
action
NIA
NIA
NIA
NIA
NIA
NIA
1st press
2nd press
3rd press (press
to be within 10
seconds of
previous action)
3 second press
Function
Unlocks driver's door, and
fuel filler cap. Disarms
alarm system. Turns on
interior lights for 15
seconds. Remote button
only; cancels trunk valet
lock-out and recalls
memorised driving position.
Unlocks all other doors, key
only; unlocks trunk lid.
Trunk lid lock release
Unlocks, disarms and enters
full
alarm state ie audible
alarm (both sounder and
horn) and visual alarm
(flashing lights).
10 X300 VSM