1994 JAGUAR XJ6 gearbox

Body Components & Trim ~
issue 1 August 1994 X300 VSM 21
13.3.17 Fascia Board, Renew
SRO 76.46.01
. Remove
the battery cover and disconnect the battery.
Remove the drivers side and passenger side underscuttle
pads, see sub
-sections 13.3.19 and 13.3.20.
. Remove the drivers airbag module, see section 15.5.
Remove the steering wheel, section 10.
Remove the drivers side and passenger side fascia closing
. Remove the fascia center veneer panel, see subsection
Remove the fascia board for access, see subsection
. Disconnect the air conditioning differential potentiometer
Remove the differential potentiometer assembly.
. Displace and reposition the through panel connectors
from the fascia assembly.
. Displace the fascia vent motor / gearbox assemblies har- ness multi-plug from the mounting bracket.
. Disconnect and reposition the fascia harness to console
harness
multi-plug from the mounting bracket.
. Disconnect the BPU harness multi-plugs.
Remove the tiestraps securing the harness to the fascia.
. Reposition the fascia on a bench.
= Displace and reposition the solar sensor assembly from
Disconnect the solar sensor harness multi-plug.
Remove the solar sensor assembly.
= Undo and remove the defrost vents securing screws.
Displace and reposition the defrost vent assemblies.
. Disconnect the tweeter speaker harness multi-plugs.
. Remove the defrost vent assemblies.
. Displace the fascia harness grommet from the fascia.
. Route the harness through the aperture.
Remove the fascia harness assembly.
. Undo and remove passenger airbag deployment door to
fascia securing bolts ( one bolt is removed with the fascia).
. Displace and remove the deployment door assembly.
. Undo and remove the passenger airbag module to fascia
. Displace and remove the airbag module assembly.
. Undo and remove the airbag module I BPU mounting
bracket assembly to fascia securing nuts 1 bolts.
= Displace and remove the mounting bracket assembly.
. Retrieve the spacing washers.
. Displace and remove the side vent outlets from the fascia.
. Displace and remove the side vent ducts securing clips.
. Displace and remove the side vent ducts.
. Undo and remove the center vent flap assembly to fascia
. Displace and remove the center vent flap assembly.
Undo and remove fascia location bracket securing nuts.
Displace and remove the location bracket.
panels, see
sub
-sections 13.3.22 and 13.3.21.
13.3.23. 13.3.17.
harness multi
-plug.
the fascia.
securing bolts.
securing nuts.

Body Components & Trim -
. Undo and remove the defrost vents clip location bracket
9 Displace and remove the clip location brackets.
Remove the defrost vent spire clips from the fascia.
Place the fascia aside.
. Place a new fascia on the bench.
. Fit and fully seat the defrost vent spire clips.
. Fit and align the defrost vent clip location brackets.
Fit and tighten the location brackets securing screws.
. Fit and align the fascia location brackets to the fascia.
. Fit and align the location bracket securing nuts.
. Fit and align the center vent flap assembly.
. Fit and tighten the flap assembly securing nuts.
. Fit and align the side vent ducts to the fascia assembly.
. Fit and fully seat the side vent ducts securing clips.
Fit and fully seat the side vent outlets to the fascia.
Fit and align the airbag module/BPU mounting bracket as-
. Fit and tighten the airbag module/ BPU mounting bracket
. Fit and align the airbag module to the fascia.
. Fit and tighten the airbag module securing bolts.
. Fit and align the airbag deployment door assembly to the
. Fit but do not fully tighten the door securing bolts.
. Align the door assembly to the fascia.
. Finally tighten the door securing bolts.
. Position the harness. Route the harness speaker / solar
sensor multi-plugs through the aperture in the fascia.
. Fully seat the harness grommet to the fascia aperture.
. Route the tweeter speaker harnesses along the defrost
vent aperture.
. Place the defrost vent assemblies to the fascia.
. Connect the speaker harness multi-plugs to the speakers.
Reposition and fit the vent assemblies to the fascia.
. Fit and tighten the vent securing screws.
Place the solar sensor assembly to the fascia.
. Reconnect the solar sensor harness multi-plug.
. Fully seat the solar sensor assembly to the fascia.
. Reposition the fascia assembly on the bench.
. Secure the harness to the fascia assembly using tiestraps.
. Reconnect the BPU harness multi-plugs.
. Reposition and fit the fascia harness to console harness
. Reconnect the fascia vent motor/gearboxassemblies har-
securing screws.
sembly and align the spacers.
securing nuts
/ bolts.
fascia.
multi
-plug to the mounting bracket.
ness
multi-plug.
X300 VSM Issue 1 August 1994 22

Body Components & Trim
. Reposition and fit the motor/gearbox assemblies harness
. Fully seat the through panel connectors to the fascia.
. Place the air conditioning differential potentiometer to the
fascia and route the differential potentiometer harness
through the vent aperture.
. Reconnect the differential potentiometer harness multi-
Plug.
Refit the fascia board.
. Refit the center veneer panel.
. Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery cover.
multi
-plug
to the mounting bracket.
X300 VSM 23 Issue 1 August 1994

in the same location as the previous label, see location illustrations.
A protective mask is used to prevent the replacement part label from being damaged or obscured
during the refinishing / protection processes. This protective mask MUST be removed prior to customer hand-over.
m: All service panels are supplied in electrocoat primer and where appropriate MUST have an anti-theft label in the correct location.
A4.4.3.3 Procurement
Anti-theft labels may only be ordered from Jaguar Cars through:
Product Compliance Dept.,
Jaguar Inc.,
555 MacArthur Blvd.,
Mahwah
NJ
07430
A4.4.3 ANTI-THEFT LABELS, (NORTH AMERICAN MARKET ONLY)
A4.4.3.1 Original Components
North American specification vehicles have the VIN marked on all major external panels, certain structural members
and power/transmission units. The labelswhichcarry this information are known as 'Label -anti-theftVIN (USA body
panel only)' or 'Label - anti-theft - engine and gearbox (U.S.A. only)' (A Fig. I), see location illustrations.
A4.4.3.2 Replacement Components
When a vehicle suffers damage, only genuine Jaguar replacement panels / units should be used in the repair; further, if any parts originally carried a VIN label then a different type of label MUST be affixed 'Label - anti-theft replacement
part (USA body panel only)' or 'Label - anti-theft replacement part - engine and gearbox (U.S.A. only)' (B Fig. 11, NOT
A B
i f *
JAGUAR CARS VEH. IDENT. NO.
+ &
R DOT
JAGUAR
J76-IOL I
Fig. 1
issue 1 August 1994 27 X300 VSM