Electrical IT
SECTION CONTENTS
Sub
-Section 15.2 lnsfrumenfs
Subsection Title SRO Page
15.2 ............. Instruments .................................................................... 15.2-1
15.2.1
............ Introduction .................................................................... 15.2-1
15.2.2
............ Instrument Pack Connectors - Pin Locations ......................................... 15.2-3
15.2.3
............ Component Description .......................................................... 15.24
15.2.3.1 .......... Speedometer ................................................................... 15.24
15.2.3.2 .......... Tachometer .................................................................... 15.24
15.2.3.3
.......... Engine Oil Pressure and Warning Lamp ............................................. 15.24
15.2.3.4 .......... Engine Coolant Temperature ...................................................... 15.24
15.2.3.5 .......... Fuel Tank Level Gauge and Warning Lamp .......................................... 15.24
15.2.3.6
.......... Battery Voltage Gauge and Warning Lamp .......................................... 15.24
15.2.3.7
.......... Liquid Crystal Display ........................................................... 15.24
15.2.3.8 .......... Trip Computer .................................................................. 15.2-5
15.2.4
............ Primary Warning Lamps (Illuminated Red) .......................................... 15.2-5
15.2.4.1
.......... Exhaust Temperature ............................................................ 15.2-5
15.2.4.2
.......... Low Oil Pressure ................................................................ 15.2-5
15.2.4.3
.......... Seat Belt ....................................................................... \
15.2-5
15.2.4.4
.......... Trunk Lid Open ................................................................. 15.2-5
15.2.4.5
.......... DoorAjar ...................................................................... 15.2-5
15.2.4.6
.......... Engine Coolant LeveL ............................................................ 15.24
15.2.4.7
.......... SRS Airbag Fault ................................................................ 15.24
15.2.4.8 .......... Charging Fault .................................................................. 15.24
15.2.4.9 .......... Brake System Fault .............................................................. 15.24
15.2.4.10 ......... Bark Brake ..................................................................... 15.24
15.2.5. ........... Secondary Warning Lamps (Illuminated Amber) ...................................... 15.2-7
15.2.5.1
.......... Transmission Fault ............................................................... 15.2-7
15.2.5.2
.......... Washer Fluid Level .............................................................. 15.2-7
15.2.5.3
.......... Bulb Fail ....................................................................... \
15.2-7
15.2.5.4
.......... Traction Control Fail ............................................................. 15.2-7
15.2.5.5
.......... Anti-lock Fail .................................................................. 15.2-7
15.2.5.6
.......... Low Fuel Level ................................................................. 15.2-7
15.2.5.7
.......... Check Engine ................................................................... 15.2-7
15.2.6.1
.......... Transmission Sport Mode ......................................................... 15.2-8
15.2.6.2
.......... Traction Control OFF ............................................................ 15.2-8
15.2.6.3
.......... Direction Indicators ............................................................. 15.2-8
15.2.6.4
.......... Main Beam .................................................................... 15.2-8
15.2.6
............ Status
and Warning Lamps ........................................................ 15.2-8
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X300 EDM ii Issue 1 August 1994
Electrical IT
SECTION CON TENTS
Subsection 15.2 Instruments (continued)
Sub-Section Title SRO Page
15.2.7 ............ Fault Diagnosis ................................................................. 15.2-9
15.2.7.1
.......... Active High /Low Inputs ......................................................... 15.2-9
15.2.8.
........... Instrument Pack Pin-point Tests .................................................. 15.2-1 0
15.2.8.1 .......... Oil Pressure, Battery Condition, Coolant Temperature and Fuel Gauges ................. 15.2-1 0
75.2.8.2
.......... Speedometer .................................................................. 15.2-10
15.2.8.4
.......... Liquid Crystal Display .......................................................... 15.2-17
15.2.8.6
.......... Door Open Warning Lamp ...................................................... 15.2-12
15.2.8.7
.......... Exhaust Temperature Warning Lamp .............................................. 15.2-1 3
15.2.8.8 .......... Luggage Compartment Warning Lamp ............................................. 15.2-14
15.2.8.9
.......... Seat Belt Warning Indicator ...................................................... 15.2-1 5
15.2.8.3
.......... Tachometer ................................................................... 15.2-11
15.2.8.5
.......... Trip Computer ................................................................. 15.2-11
15.2.8.70
......... Park Brake Indicator ............................................................ 15.2-16
15.2.8.71
......... Main Beam Indicator ........................................................... 15.2-17
75.2.8.12
......... Direction Indicator Tell Tales ..................................................... 15.2-18
15.2.8.14
......... Washer Fluid Level Indicator ..................................................... 15.2-20
15.2.8.16
......... Brake Fluid Level Indicator ...................................................... 15.2-22
75.2.8.17
......... General Bulb Failure Indicator ................................................... 15.2-23
15.2.8.18
.........
75.2.8.19 .........
15.2.8.20 ......... Traction Control OFF Tell-tale .................................................... 15.2-24
0
75.2.8.13 ......... Generator IND Voltage Indicator ................................................. 15.2-19
7 5.2.8.15 ......... Engine Coolant Level indicator ................................................... 15.2-2 1
Transmission Sport mode Indicator ................................................ 75.2-24
Traction Control Failure Warning Lamp
............................................ 15.2-24
15.2.8.21
......... Anti-lock Failure Warning Lamp .................................................. 15.2-24
15.2.8.22
......... Check Engine Warning Lamp .................................................... 75.2-24
Issue 1 August 1994 iii X300 EDM
Electrical
0
NO AIR BAG MIl LAMP
Inoperative lamp Circuit or No Ignition to the Diagnostic Module
Normal Operation
The air bag MIL Lamp is designed to illuminate for approximately six seconds when the ignition is switched ‘on’; this
time has been allocated to prove the MIL Lamp operation.
The DM requires an ignition supply to Pin
1, to energize the air bag MIL Lamp circuit. If the MIL Lamp is open circuit
or the DM does not receive ignition voltage at Pin 1, the MII Lamp will not illuminate.
Open circuit in the
MII Lamp supply will cause the DM to emit five tones, or ‘beeps’ every 30 minutes while ignition
is on. Repair faulty circuitry before further diagnostics.
Possible Causes
0 Bulb blown or faulty wiring in the air bag MIL Lamp circuit.
0 Loss of ignition voltage at DM pin 1.
Fault Diagnosis
1. Ignition voltage -check
8 Disarm the SRS system.
8 Switch on the ignition.
8 Measure the voltage between pin 1 (+vel and pin 3 (-vel of the connector.
8 Battery voltage present, proceed with step 2.
8 Battery voltage not present; open circuit on R / W wire from RH fuse-box or faulty ground at pin 3.
8 Check fuse 17, RH fuse-box.
8 Check the fuse connectors and wiring.
8 Check the ground at pin 3 of the DM connector.
8 Arm and verify the SRS system.
2. MIL Lamp open circuit
8 Renew the DM.
8 Arm and verify the SRS system.
If the MIL Lamp is not illuminated, check the bulb, instrument pack and associated wiring.
Issue 1 August 1994 15.1 - 6 X300 EDM
Electrical IT
15.2.2 INSTRUMENT PACK CONNECTORS
0
Socket A (24-way)
Pin Circuit Input
1. Fuel used 2. 12V ignition feed 3. Ground 4. Ground 5. Battery feed 6. 12V auxiliary feed 7. Anti-lock fail 8. -
Socket 6 (48-way)
Pin Circuit Input
1. - 2. Speed output 1
3. Speed output 2
4. Trip stalk cycle 5. - 6. - 7- 8. - 9. Generator indicator voltage 10. Brake fluid level 11. - 12. Trip reset 13. Screenwash fluid level 14. Transmission sport mode 15. Seat belt 16. Luggage compartment open
Pin
9.
10.
11.
12.
13.
14.
15.
16.
Pin
17.
18.
19. 20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
Circuit Input
Illumination feed
-
- -
Diagnostic serial output (K) Diagnostic serial input (L)
Distance
-
Circuit Input
Park brake (on)
D.I.
bulb fail - - -
Check engine
Exhaust temperature
Main beam
- - - - - - - -
Fig. 1 Pin Locations
Pin
17.
18.
19.
20.
21.
22.
23.
24.
Pin
33.
34. 35.
36.
37.
38.
39. 40.
41.
42.
43.
44.
45.
46.
47.
48.
Circuit Input
-
Coolant temperature
Fuel level
Oil pressure
Coolant temperature output
Tachometer
input - ECM
-
Circuit Input
Ground - trip keyboard
Traction control status
Trip clear
Coolant level
Side lights (on)
Left D.I. (on)
Right D.I. (on)
Trip
km / miles
General bulb fail
Transmission fail
Air bag fail
Door ajar
- Driver’s
Door ajar - Passenger’s
-
X300 EDM 15.2 - 3 Issue 1 August 1994
15.2.5 SECONDARY WARNING LAMPS - ILLUMINATED AMBER
15.2.5.1 Transmission Fault
The transmission fault indicator is controlled by a signal from the Transmission Control Module (TCM). The signal to
the instrument pack (pin 44,48-way connector) is switched high when a transmission fault occurs, and the indicator
lamp is illuminated.
15.2.5.2 Washer Fluid Level
The washer fluid level sensor, mounted in the fluid reservoir, provides a signal (pin 13, 48-way connector) when the
amount of fluid drops below a predetermined level. The switch is normally in the closed position, providing a low sig-
nal to the instrument pack, when the fluid level is acceptable. If the fluid level drops, the switch will open, removing
the low signal and illuminating the indicator lamp.
15.2.5.3 Bulb Fail
Bulb failure indication is controlled from two different sources:
If a direction indicator lamp fails, a signal is sent to the instrument pack (pin 18,48-way connector) from the Body. :o- cessor Unit (BPU). The signal is normally low but switched high if a bulb failure occurs; thuscausing the bulbfail indica-
If any of the other bulbs, monitored by the three lamp control modules, fail, a signal is sent direct to the instrument
pack (pin 43, 48-way connector). The signal is normally low but switched high if a bulb failure occurs; thus causing
the bulb failure indicator lamp to illuminate.
tor lamp to illuminate.
15.2.5.4 Traction Control Fail
Two traction control lamps are provided: control fail and control off. Both lamps are controlled from one input from
the ABS / TC Control Module.
Under normal operating conditions, the input signal should be high.
If the input line is continuously low, traction con- trol has failed and both lamps will illuminate. If the input signal is a 4 Hz square wave the traction control system is
switched off, therefore the ‘traction off lamp will illuminate.
15.2.5.5 Anti-lock Fail
The input to the instrument pack (pin 7,24-way connector) is provided by the ABS Control Module. The warning lamp
illuminates if the signal voltage is less than 5.0 volts or greater than 11.9 volts.
- 15.2.5.6 Low Fuel Level
This signal (pin 20,24-way connector) comes direct from the variable resistor type fuel level sensor. The sensor resis-
tance values range from 80 ohms (full tank) to 900 ohms (empty tank).
When the gauge reaches
a pre-determined reading, the instrument pack illuminates the warning lamp.
15.2.5.7 Check Engine
The ’checkeng’ indicator will illuminate when the Engine Control Module (ECM) detects a fault within the system, and
sends a signal to the instrument pack (pin 22,48-wayconnector). The signal line is pulled low by the ECM when a fault
is detected.
The indicator lamp will illuminate during each ignition cycle, until the engine fires.
X300 EDM 15.2-7 Issue 1 August 1994
rl E I ect r i ca I
15.2.6 STATUS AND WARNING LAMPS
15.2.6.1 Transmission Sport Mode (green)
The transmission sport mode indicator is controlled by a signal from the Transmission Control Module (TCM). The
indicator is illuminated whenever 'Sport' mode is selected; a low signal is sent to the instrument pack (pin 14,48-way connector).
15.2.6.2 Traction Control OFF (green)
Two traction control lamps are provided: control fail and control off. Both lamps are controlled from one input from
the ABS I TC control module.
Under normal operating conditions, the input signal should be high.
If the input line is continuously low, traction con- trol has failed and both lamps will illuminate. If the input signal is a 4 Hz square wave the traction control system is
switched off, therefore the 'traction
off lamp will illuminate.
15.2.6.3
The operation of the direction indicator 'tell-tales' is controlled by the BPU. The 'tell-tales' are the only indicators on
the instrument pack which can be illuminated with the ignition OFF, for hazard warning.
The signal from the BPU to the instrument pack is pulsed, switching the direction indicators on and
off at the correct
frequency. The 'tell-tales'will illuminate when the signal is low. If the frequency doubles, this signifies that an exterior
direction indicator bulb has failed; the bulb failure warning lamp should also be illuminated.
The signal is fed to two separate inputs to the instrument pack, on the 48
-way connector; pin 40 for LH directional indi- cator 'tell-tale' and pin 41 for RH.
!We: If both direction indicator 'tell-tales' are permanently illuminated; this indicates that the BPU has not been
PECUS programmed. Check that a PECUS label is attached to the BPU.
Direction Indicators - LH & RH (green)
15.2.6.4 Main Beam (blue)
A low signal is supplied to the instrument pack (pin 24,48-way, connector) from the BPU when main beam is selected.
This illuminates the main beam 'tell-tail' indicator lamp.
Issue 1 August 1994 15.2 - 8 X300 EDM
6 15.2.8.3 Tachometer
Gauge reads zero, full scale, too high or low
1.
2.
3.
4.
5. Refer
to Section 5, Engine Management for fault diagnosis of tachometer signal.
Check harness wiring and connection from Instrument pack pin
24 (24-way connector) and Engine Management
Control Module (ECM).
If all previous checks prove correct remove and open the instrument pack. Examine flexi-circuit connections to
tachometer, ensuring correct and secure fitment.
Check continuity of flexi
-circuit tracks to tachometer connections.
Check continuity of speedometer driver windings by disconnecting from flexi
-circuit and testing between the
upper central connection pin and each of the other two pins, If open circuit is recorded renew tachometer.
15.2.8.4 Liquid Crystal Display
No (or patchy) illumination
1.
2. If no illumination check rear of instrument pack for attachment of 'PECUS' label. If label is not present then pack
will not have been programmed.
Check bulbs in rear of LCD module, renew as necessary.
Missing or Corrupt Segments
1. Switch ignition off, leave off for a minimum of 5 minutes, switch on and re-check panel display.
2. If display is still faulty remove instrument pack from vehicle and checkconnections between flexi-circuit and LCD
module.
15.2.8.5 Trip Computer
Inaccuracy
1. Check fuel sender, ABS /TC CM and ECM signals to instrument pack.
Issue 1 August 1994 X300 EDM 15.2 - 11
15.2.8.17 General Bulb Failure lndicator (Active Low)
1. Check all monitored bulbs are operating correctly and have clean contacts.
2.
3.
4.
When bulb failure lamp is illuminated and direction indicator tell tales flash at double the normal rate suspect a
fault in the direction indicator circuitry or bulbs.
Check
all lighting modules (LH front, RH front and rear) are correctly connected. Check harness continuity from
modules to BPU.
If indicator tell tales do not flash at double normal rate check wiring harness continuity between pin 43 (48-way
connector) and Logic Control Module (LCM) harness connections 8 (LH and RH side) and 6 (rear).
(48 WAY) P4
1
1. Instrument pack
10. Lighting module (LH front) 11. Lighting module (RH front)
12. Lighting module (rear)
J86-1844
Fig. 2 General Bulb Failure Indication
X300 EDM 15.2 - 23 Issue 1 August 1994