1994 HONDA INTEGRA Rings

Servo Body
Disassembly/lnspection/Reassernbly
NOTE:
a Clean all pSrts thotoughly in solvent or carbu.etor cleaner, and dry with compressed air.a Blow out all passages.
a Replace valve body as an assembly it any parts are worn or damageo.a Coat all parts with ATF before resssemblv.a Replace the O-rings.
\P
@
Replace.
THROTTLE CAMSYOPPER
O-RINGReplace.4THPISTON
6 r 1.O mm12 N.m(1.2 kgf.m,8.7 rbt.ftl
SERVO BODY
THROTTLEVALVE B
I
o
THROTTLE ADJUSTIIIIG BOLTCAUTION: Do not loo3on or
O-RINGReplace.
3RD ACCUMULATORPISTON
i'rlll
V8;lilSl
LONG VALVE
14-126

No.SpringSt8ndard {Newl
Wire Dia.o.D.Fre6 LongthNo. ot Coils
orar
6\
ra\
o
@(!,
@
Throttle valve B adiusting spring
Throttle valve B sp.ing
Throttle valve B spring
Throttle valve I spring
4th accumulator spring
1st accumulator spring
3rd accumulator sp.ing
2nd accumulator spring
0.7 (0.028)
1.4 (O.O55)
1.4 (O.O55)
1.4 (O.O55)
2.6 l0.102l
2.5 (O.O98)
2.8 (O.1 10)
3.6 (O.142)
6.2 t0.244l
8.5 (O.33s)
8.5 (O.3351
8.5 {0.33st
16.3 (O.642)
16.3 (O.642)
17.5 (O.689)
22.O (O.866)
34.O (1.339)
41.5 ( 1 .6341
41.5 ( 1 .634)
41.6 (1.638)
103.3 (4.067)'l 05.4 (4. 1 50)
105.2 14.142].
108.9 (4.287)
15.2
10.5
11.2
12.4
16 + 8.6
19.1
15.2
SPRING SPECIFICATIONS
Unit of length: mm (in)
14-127

Mainshaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all pans with ATF during reassembly.
a Install the thrust needle bearings with unrolled edge of bearing retainer lacing washer.
a Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
a Betore installing the O-rings, wrap the shaft splines with tape to prevent damaging the O-rings.
a Locknut has lett-hand threads.
RING
\
MAINSHAFTCheck splines tor excessivewear or damage.Check bearing surface for scoring,scralches or excessive wear,
CONICAL SPRING WASI{ERReplace.
LOCKNUT (FLANGE NUT)19 x 1.25 mm93 N.m {9.5 kgf.m, 69 lbf.ftlReplace.Left-hand threads
SNAP
THRUST WASHER
THRUST NEEDLEBEARING
lST CLUTCHASSEMBLY
o-ntNGsReplace.
THRUST WASHER
THRUST NEEDLEBEARING4TH GEAR
NEEOLE BEARIT{GS
4TH GEAR COLLAR
lST GEAR
THRUST WASHER
BEANING
1ST GEARCOLLAR
TRANSMISSIONHOUSING BEARING
SEALING RINGS,35 mm
2ND/4TH CLUTCHASSEMBLY
NEEDLE BEARING
THRUST NEEDLEBEARING
O.RINGSReplace.
THRUST WASHER, 36.5 x 55 mmSolective part.
THRUST NEEDLEBEAFING
2ND GEAR
SEALING RING.29 mm
NEEDLE BEARING
SET RII{G

Mainshaft
Inspection
a Clearance Measurement
NOTE: Lubricate all parts with ATF during assembly.
1 . Remove the mainshaft bearing lrom the transmission
housing (see page 14-152).
2. Assemble the parts below on the mainshaft.
NOTE: Do not assemble the O-rings while in-
specting.
LOCKNUT
/ 1ST CLUTCH ASSEMBLY
THRUST WASHER
lST GEAR COLLAR
TBANSMISSIONHOUSING BEARING
THRUST WASHER
4TH GEAR COLLAR
2ND/4TH CLUTCHASSEMBLY
THRUST WASHERSelective part.
TI{RUST NEEDLEBEARING
2ND GEAR
NEEDLE BEARING
THRUST NEEOLEBEARING
MAINSI.IAFT
14-130
3RD GEAR2ND GEAR
Torque the mainshaft locknut to 29 N.m (3.0
kgf .m, 22 lbf.ft).
NOTE: Mainshaft locknut has lett-hand threads.
29 N.m (3.0 kgl.m, 22 lbt.ft)
4. Hold 2nd gear against the 2nd clutch. then meas-
ure the clearance between 2nd gear and 3rd gear
with a feeler gauge.
NOTE: Take measurements in at least three Dlaces
and take the average as the actual clea.ance.
STANDARD: 0.05-0.13 mm {0.002-0.005 inl
THRUST WASHER-36.5 x 55 ftm
3RD GEAR 2ND GEAR

Countershaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all parts with ATF belore reassembly.a Install the thrust needle bearings with unrolled edge of bearing retainer facing washer.a Inspect the thrust needle bearings and the needle bearings tor galling and rough movement.a Before installing the O rings, wrap the shaft splines with tape to prevent damaging the O-rings.a Locknut has left-hand threads.
CONICAL SPRINGWASHERReplace.
LOCKNUT {FLANGE NUTI23 x 1.25 mm1O3-0-lO3N.m{10.5-O-'l0.5ksf.m,75.9*O-75.9tbf.fr)Replace.Left-hand threads
REVERSE GEAR COLLAR
NEEDLE EEARINGPARKING GEAR
ONE.WAYCLUTCHREVERSEGEAR
BEVERSESELECTOR
REVERSE SELECTORHUB
4TH GEAR
NEEDLE BEARING
DISTANCE COLLAR,28 mmSelective part.
.I ST GEAR
NEEDLE EEARING
lST GEAR COLLAR
TRANSMISSIONHOUSING BEARING
COUNTERSHAFTCheck splines for excessivewear or damage.Check bearing surface for scoring,scratches or excessive wear_
2ND GEAE
THRUST NEEDLEBEARING
3RD GEAR
NEEDLE BEARING
THRUST NEEDLE BEARING
3RD GEAR COLLAR
3RD CLUTCH ASSEMBLY
O-RINGSReplace.

Disassembly/Reassembly
1, Using a hydraulic press, press out the countershatt
while supponing 4th gear.
NOTE: Place an attachment between the press and
the countershatt to prevent damage to the shaft.
CAUTION: Do not allow the countershaft to lall and
hit the ground.
2.Assemble the parts on the countershaft as shown
oetow.
NOTE:
a Lubricate all parts with ATF during assembling.
a Before installing the O-rings, wrap the shalt
splines with tape to prevent damaging the
O-rings.
4TH GEAR
NEEDLE BEARING
DISTANCE COLLAR. 29 mm
Selective part.
2ND GEAR
THRUST NEEDLE BEARING
3RD GEAR
NEEDLE BEARING
THRUST NEEDLE BEARING
3RD GEAR COLLAR
3RD CLUTCH ASSEMBLY
O-RINGSReplace.
COUNTERSHAFT
{cont'd)

Countershaft
Disassembly/Reassembly (cont'd)Inspection
a Clearance Measurement
NOTE: Lubricate all parts with ATF during assembly.
1. Remove the countershaft bearing from the transmis-
sion housing (see page l4-152).
2. Install the pans below on the counte.shaft using the
special tool and a press as described on this page.
NOTE: Do not assemble the O-rings while in-specting.
aInstall the reverse selector hub on the countershaft
sub-assemblV, and then press the reverse selector
hub using the special tool and a press as shown.
REVERSE SELECTORHUB
4TI{ GEAR
NEEDLE BEAFING
DISTANCE COLLAR, 28 m|nSelective part.
COUNTERSHAFT
14-134

Sub-shaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all parts with ATF during reassembly.
a Install the thrust needle bearings with unrolled edge ot bearing retainer tacing washer.
a lnspect the thrust needle bearings and the needle bearings for galling and rough movement.
a Before installing the O-rings, wrap the shaft splines with tape to prevent dsmaging the O-.ings.
TRANSMISSIOI{ HOUSING
TRANSMISSIONHOUSING BEARING
6 x 1.0 mm12 N.m
lST-HOLD CLUTCHASSEMELY
O.RINGSReplace.
THRUST WASHER
THRUST NEEDLEBEARING
NEEDLE BEARING
4TH GEAR
THRUST I{EEDLEAEARIIIG
4TH GEAB COLLAR
NEEDLE EEARING
(1.2 kgf.m, 8.7 lbf.ft)
SUB.SHAFTCheck splines tor excessivewear or damage.Check bearing surlace torsconng. scratches or excessive
OIL GUIDE CAPReplace.NEEDLE BEARIT{GSTOPPER