1994 HONDA INTEGRA roll

Valve
Assembly
NOTE:
Coat all parts with ATF belore assemblv.
a Install the valve, valve spring and cap in the valve bodyand secure with the 10116r.
ROLLER
VALVE BODY
ROLLER
VALVE EODY
VALVE
5-1-6^<
CAP
14-118
a Set the spring in the valve and install it in the valvebody.
Push the spring in with a screwdriver, then installthespring seat.
SPBING SEAT
VALVE BODY
Install the valve, spring and cap in the valve bodv.Push the cap, then install the cliD,

Regulator Valve Body
Disassembly/lnspection/Reassembly
NOTE:
a Clean all pans thoroughly in solvent or carburetor cleaner, and dry with compressed ait.a Blow out all passages.
a Replace valve body as an assembly it any parts are worn or damaged.a Check all valves for free movement. lf any fail to slide freely, see Valve Body Repair on page 14-117.
1. Hold the .egulator spring cap in place while removing the lock bolt. Once the bolt is removed. release the spring
cap slowlv.
CAUTION: The .egulator spring c8p can pop out whsn the lock bolt is removod.
2. Reassembly is in the reverse order of the disassembly procedute.
NOTE:
. Coat all pans with ATF.
a Align the hole in the regulator spring cap with the hole in the valve body, press the spring cap into the body andtighten the lock bolt.
LOCK.BOLT6 x 1.0 mm12 N.m (1.2 kgl.m, 8.7 lbf.ftl
REGULATOR SPRING CAP
COOLER CHECK
OOWEL PINS, 2
ROLLER
SPRING SPECIFICATIONS
Unit of length: mm (in)
../
I',.-2" ll"%=
VALVE SLEEVE
t,-V
,*6t'"
REGULATOR VALVE
REGULATOR VALVE BODY
No.Spring
Standard (New)
Wiro Dia.o.D.Free LonglhNo. of Coils
o/a
@
\9/
Regulator valve spring A
Regulator valve spring B
Stator reaction spring
Lock-up control valve spring
Cooler check valve spring
Torque converter check valve spring
1.80 (O.O71)
1.80 (0.071)
5.50 (O.2171
o.80 (o.o31)
1 .10 (0.043)
1 .10 (O.O43t
14.70 (O.5791
9.60 (0.378)'26.40 (1.O39)
6.60 (O.260)
8.40 (O.331)
8.40 (0.331)
88.60 (3.488t
44.OO t't.7321
30.30 (1 .1 93t
39.50 (1.555)
33.80 (1 .331 I
33.80 (1 .331 )
16.5
2.1
25.O'l2.5
12.5
14-122
lnside Diameter

Mainshaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all pans with ATF during reassembly.
a Install the thrust needle bearings with unrolled edge of bearing retainer lacing washer.
a Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
a Betore installing the O-rings, wrap the shaft splines with tape to prevent damaging the O-rings.
a Locknut has lett-hand threads.
RING
\
MAINSHAFTCheck splines tor excessivewear or damage.Check bearing surface for scoring,scralches or excessive wear,
CONICAL SPRING WASI{ERReplace.
LOCKNUT (FLANGE NUT)19 x 1.25 mm93 N.m {9.5 kgf.m, 69 lbf.ftlReplace.Left-hand threads
SNAP
THRUST WASHER
THRUST NEEDLEBEARING
lST CLUTCHASSEMBLY
o-ntNGsReplace.
THRUST WASHER
THRUST NEEDLEBEARING4TH GEAR
NEEOLE BEARIT{GS
4TH GEAR COLLAR
lST GEAR
THRUST WASHER
BEANING
1ST GEARCOLLAR
TRANSMISSIONHOUSING BEARING
SEALING RINGS,35 mm
2ND/4TH CLUTCHASSEMBLY
NEEDLE BEARING
THRUST NEEDLEBEARING
O.RINGSReplace.
THRUST WASHER, 36.5 x 55 mmSolective part.
THRUST NEEDLEBEAFING
2ND GEAR
SEALING RING.29 mm
NEEDLE BEARING
SET RII{G

Countershaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all parts with ATF belore reassembly.a Install the thrust needle bearings with unrolled edge of bearing retainer facing washer.a Inspect the thrust needle bearings and the needle bearings tor galling and rough movement.a Before installing the O rings, wrap the shaft splines with tape to prevent damaging the O-rings.a Locknut has left-hand threads.
CONICAL SPRINGWASHERReplace.
LOCKNUT {FLANGE NUTI23 x 1.25 mm1O3-0-lO3N.m{10.5-O-'l0.5ksf.m,75.9*O-75.9tbf.fr)Replace.Left-hand threads
REVERSE GEAR COLLAR
NEEDLE EEARINGPARKING GEAR
ONE.WAYCLUTCHREVERSEGEAR
BEVERSESELECTOR
REVERSE SELECTORHUB
4TH GEAR
NEEDLE BEARING
DISTANCE COLLAR,28 mmSelective part.
.I ST GEAR
NEEDLE EEARING
lST GEAR COLLAR
TRANSMISSIONHOUSING BEARING
COUNTERSHAFTCheck splines for excessivewear or damage.Check bearing surface for scoring,scratches or excessive wear_
2ND GEAE
THRUST NEEDLEBEARING
3RD GEAR
NEEDLE BEARING
THRUST NEEDLE BEARING
3RD GEAR COLLAR
3RD CLUTCH ASSEMBLY
O-RINGSReplace.

Sub-shaft
Disassembly/lnspection/Reassembly
NOTE:
a Lubricate all parts with ATF during reassembly.
a Install the thrust needle bearings with unrolled edge ot bearing retainer tacing washer.
a lnspect the thrust needle bearings and the needle bearings for galling and rough movement.
a Before installing the O-rings, wrap the shaft splines with tape to prevent dsmaging the O-.ings.
TRANSMISSIOI{ HOUSING
TRANSMISSIONHOUSING BEARING
6 x 1.0 mm12 N.m
lST-HOLD CLUTCHASSEMELY
O.RINGSReplace.
THRUST WASHER
THRUST NEEDLEBEARING
NEEDLE BEARING
4TH GEAR
THRUST I{EEDLEAEARIIIG
4TH GEAB COLLAR
NEEDLE EEARING
(1.2 kgf.m, 8.7 lbf.ft)
SUB.SHAFTCheck splines tor excessivewear or damage.Check bearing surlace torsconng. scratches or excessive
OIL GUIDE CAPReplace.NEEDLE BEARIT{GSTOPPER

Reverse ldler Gear
Installation
Parking Brake Stopper
Inspection/Adjustment
1.
2.
Set the parking brake lever in the E position.
Measure the distance between the parking brakepawl shaft and the parking brake lever roller pin as
shown.
STANDARD: 72.9-73-g mm (2.87-2.91 in)
ROLLER PIN
PANKINGBRAKELEVER
PARKING BRAKESTOPPERPARKING BBAKEPAWL SHAFT
lf the measurement is out of tolerance, select andinstall the appropriate parking brake stopper from thetable below.
PARKING BRAKE STOPPER
After replacing the parking brake stopper, make su.e
the distance is within tolerance.
4.
7A\Meaauring\v
MarkPart NumbolLz
124537 - PA9- 0031 1.00 mm
{0.433 in}
11.00 mm
{0.433 in)
224538-PA9 -00310.80 mm(0.425 in)
10,65 mm(0.419 inl
24539- P49,00310.60 mm(0.417 in)
10.30 mm
{0.406 in)
1. Install the reverse idler gear.
Installthe reverse idle, gear shaft holder and needlebearing into the transmission housing, then tightenthe bolts.
6 x l.O mm12 N'm 11.2 kgt.m.4.7 lbf.ft)
14-154

Throttle Control Cable
Adjustment
NOTE: Before adjusting ths throttle control cable, makesute:
a Throttle cable free play is correct {see section 11).a ldle speed is correct (see section 11).a To warm up the engine to normal oporsting tempera-ture {the cooling lan comes on}.
I . Verify that the throttle control c8ble is clamDed cor-rsctly with three positions.
THROTTLECOI{TROL CABLEATF COOLERPIPE
5.
CLAMP
Verify that the throttle linkage is in the full-closedposition.
Loosen the locknut of the throttle control cable atthe throttle linkage.
Clamp on blu6
THROTTLE LII{KAGE
LOCKI{UTS
14-176
4. Remove the free play of ths throttl6 control cabl€with the locknut, whils pushing thg throttlo controlleve. to the full-closed Dotision as snown,
5. Tighten the locknuts.
After tightening the locknuts, inspect the synchroni-zation and throttlg control l6ver movemenr.

Differential (818C1 enginel
Special Tools ........
Differential
lllustrated Index .........
Backlash Inspection
Final Driven Gear Replacement ......
Tapered Roller Bearing Replacement.
Oil Seal Removal
Bearing Outer Race Replacement ...
Tapered Roller Bearing Preload
Adjustment
Oil Seal Installation
1 5-10
15-1 1
15-12
15-12
15-13
15-13
15-14
15-15
15-17