1994 HONDA INTEGRA relay

Th. ll.lfunction Indicltor Lamp
lMlll at!y3 on o. cornaa on alt6ltwo aacond!.
Connect the SCS short connectorto th6 sorvice check connector(see page 11-34).
Turn the ignition switch ON.
Go to iolfdiagnostic Proceduros(se€ pago 11-34).Does the MIL indicate anv Oi-agnostic Trouble Code (DTC)?
Romove th€ SCS shon connectorlrom the service ch€ck connector.
Turn the ignition switch OFF.
Try to start the engine.
Connect the test harness betweenthe ECM and connectors (see
page 11-37).
Turn the ignition switch ON.
Measure voltage botween D4 (+ )terminal and D22 { - ) terminal.
connect the SCS shonconnector to servlcecheck connector.ls there approx. 5 V?
Ropair shon to body g.ound inBRN/WHT wire betwoon th6 ECMlD4) end sorvlco chock connocto?.Measure voltage be_tween D4 {+} terminaland body ground.
- R6pair open in BRN/WHT witobotwoon EcM lD4) and s6rv-ice chock connactor.- Repoir opon in BLK wiro bo-twoon 36rvi@ chock connectoaand G4Ol.
ls there approx. 5 V?
InsDoct ECU {ECM) 115 A) tuse inth6 undeFhood luse/relav box.
- Rsolaco ECU {ECM} (15 Allus€.- R6pair shon in YEL/WHT wilobotw6on ECU lEcMl 115 A)fuso and PGM-FI main rolay.
Remove the scs shortConnector from theservice check con-nector.
ls the luss OK?
NOTE:
a When there is no code stored, the MIL willstay on if the service check con-
nector is shorted.
a tf this svmotom is intermittent, check for:
- A loose ECM fuse (15A) in the under-hood tuse/relay box
- A loose No. 24 fuse (ACG) (ALT) ( 1 5A: B1 8B 1 engine, 2OA: B18C 1 en-
gine) in the under-dash fuse/relay box- An intermittent short in the BRN/WHT wire between the ECM (D4) and
the service check connector- An intermittent oDen in the BLK wire between the service check con-
nector and G4O1- An intermittent shon in the GRN/ORN wire between the ECM (A 13) and
the gauge assembly.- An intermittent short in the YELMHT wire between the ECM (D19) and
the MAP sensor- An intermittent short in the YEL/BLU wire between the ECM (D20) and
the TP sensor
o ooooo ooo ooo o loooooooo liii:$A$.Ps,l o oo ooo ooooo
o oooo ooo o o ooo I oooooooooooooooooo
D4 (+)
l"oo,o'.
D22 t-l
uu,l
'NOTE: After repair, disconnect the SCS ShortConnsctor, test drive the car, and recheckthe MIL
lor a code.
(cont'd)
(To page 1 'l -44)lTo page 1 1-44)
11-43

(From page 1l-44)
Measure voltage between 426
{- ) and the following: B'1 (+ } andA25 {+ t.
- Ropsir opon in YEL/BLK wirobotwoon ECM (425, 81l andPGM-FI m6in relay.- Chock PGM-FI main rclay andwiring connectors at PIGM-FImain.olay (soe psg6 11-1121.
ls there battery voltage?
Measure voltage between bodyground and the tollowing termi-nals individually: A23. A24, A26,42.
- noprir opon in BLK wit. b6-twson ECM 1A23, A24l andG'101 {locatod al th6.mostathousingl.Repair opon in BRN/BLK witebotweon ECM (A26, B2l andGl0r.
ls there less then 1.0 V?
Substitut6 r known{ood ECM
and r6chock. lf symptom/indica-tion goos away, roplaco tho origi-nal ECM.
BATTERYVOLTAGET
ooooooooooo
oooooooooooooooooooooo
ooooooooooo
oooooooo
ooooooo
L€ss than 1.0 V?
11-45

PGM-FI System
Electrical Load Detector (ELDI
tft;-]/ The Maltunction Indicaror Lamp (MlL) indicatss Diagnostic Trouble Code IDTC) 20: A probtem in-Li!- tne Electrical Load Detecror {ELD} circuit.
With lho SCS lhon connectolconnoctod {ree pago 11-34}, cod.20 is indicatod.
Do the ECM B6set Procedurs {seepage 1 'l-35).
Start engine and keep engin€speed at idle.Turn on headlights.
lntennlna tlllure, lyrtom lt Ol(!t irl. dm. (lgtt driv. mly [email protected] for Door connactlona oaloota wiro. rt C218 IELD, lndEctrt.
Ooes the MIL indicato code 20?
Romove the undgr-hood fusg/relay box and remove the tus6/relav box lowet cover.
Turn lhe ignition switch ON.
Measure voltage betw€on BLK/YEL (+l terminal and BLK (-)terminal.
Msasuro voltag€ b€tweon BLK/Y€L {+) terminal snd bodvground.ls there bartory voltagel
Rcpir oo.n in BLK wir.batwaan lha 3P connrc-tor lnd G2Ol {loc.t.dtroit ot angh|. comprn-m.r dghl .ld.l,
B.p.lr op.n in BLKrYEL wlrr b.-tw..n o.24ACG (ALn flcl115A: Bl88l .ngln!, 20 A:818C1cnginol fu!. In thr und.r{..htu.o/r.lly bor lnd tho 3P con-rcclo?.
View tromwire side
BLK (-)
(To page 11-7'l)
GRn/iED I - |
BLK/YEL I + I
11-70

System Description
The idle speed ot lhe engine is controlled by the ldle Air Control {lAC) Valve.
The valve changes the amount ot air bypassing into the intake manifold in response to electric current controlled by the
ECM. When the IAC Valve is activated, the valve opens to maintain the proper idle speed.
#l' ----rTo FGM-FIMAINRELAY
VARIOUSSENSORS
IAC VALVE
FASTIDLETHERMOVALVE
INTAKE MAI{IFOLD
(cont'd)
BLK
r
11-79

(From page 'l 1-82)
Measure voltago between theYEL/BLK wire and bodv ground.
R.pair op.n In YEL/8LK who b.-twoon IAC vCvc dd PGM-FI mdnrelay.ls th€rs battery voltage?
Turn th€ ignition swirch ott andreconnect thg 2P cohnector to theIAC valve.
Conn€ct the test hs.ness "A"
connector to the main wirs hrr-n6ss only, not the ECM lsee page
t 1-37).
Tu.n tho ignition switch ON.
Momentarily connect Ag torminalto 423 terminol seveaal tim€s.
Sub.titutr ! known{ood ECM.nd ral..t. lt .ymptom/hdlcatioogoa! awsy. rophca tia origlnalECM.
Does th6 IAC valve click?
Raplir op.n or rhort in 8LK/BLUwl]. b.tw.cn IAC v!lv..nd ECM(A91, It th. wlro L OK, r.Dhc.lheIAC v.lv..
IAC VALVEBLK/BLU { _ }
JUMPER WIRE
A9 l+) A23 {-l
1 1-83

Fuel Supply System
System Troubleshooting Guide
NOTE: Across each row in the chart, the sub-systems that could be sources of a symptom ara tanked in tho order they
should be inspected starting with O. Find the symptom in the left column, read across to the most liksly source, then
refer to the page listed at the top of that column. lf inspection shows the system is OK, try the next most liksly system
@, etc.
PAGE
SYI\4 PTOM
FUEL
LINES
FUEL
INJECTOR
FUEL
PRESSURE
REGULATOR
FUEL
FILTER
FUEL
PUMP
PGM-FI
MAIN
RELAY
CONTAM'
INATEO
FUEI
11-9811-1021 1,106l1-toa11-109t'l'nl
ENGINE WON'T START@o@
DIFFICULT TO START
ENGINE WHEN COLD OR HOTo\4
ROUGH IDLEo@
POOR PER.
FORMANCE
MISFIRE OR
ROUGH
RUNNINGo@@
FAILS
EMtSSION@o
LOSS OF
POWER@@o
FREOUENT
STALLING
WHILE
WARMING
UPo
AFTER
WARMING
UPo
11-97

The fusl supply system consists ot a fuel tank, in-tank
high presssure fu6l pump, PGM-FI main relay, fuel filter,
tuel pressure regulatot, fuel inioctors, fusl pulsation
damper and fuol delivery and return linss. This system
delivers pressure-regulatored fu6l to the fu6l injectors and
cuts the fuel delivory wh6n the engine is not running.
Fuel Supply System
System DescriptionFuel Pressure
a Do not smok6 while working on the fuol syst6m,
Keep open flames or spalks away tlom your work
aroa.
a 8e sure to raliavo fuol p.essur6 while th6 6n9in6 is off.
NOTE: Eefore disconnecting fuel pipes or hoses, release
pressure from the system by loosening the 6 mm se.-
vice bolt on top of the fuel filter.
1 . Disconnect the battery negative cable from the bat-
tery negative terminal.
NOTE: The LS and GS-R model radio may have a
coded theft protection circuit. Be sure to get the cus-
tomer's code number betore disconnecting the
batterv,
After service, reconnect Dowe. to the radio and turn
it on. When the word "CODE" is displayed. enter
the customer's s-digit code to restore radio
ooeration.
2. Remove the fuel fill cap.
3. Use a box end wrench on the 6 mm service bolt at
the fuel tilter, while holding the special banjo bolt
with another wrench.
4. Place a rag or shop towel over the 6 mm service bolt.
5. Slowly loosen the 6 mm service bolt one complete
turn.
NOTE:
a A fuel pressu.e gauge can be attached at the 6
mm seryice bolt hole.
a Alwavs replace the washer between the service
bolt and the special banio bolt. whenever the ser-
vice bolt is loosened.
a Replace all washers whenever the bolts are
removeo.
SERVICE BOLT15 N.m(1.5 kgf.m,11 rbr.ftl
FUEL FILTER
1 1-100

[":::,::-'
Eecause of its compact impeller design, the fuel pump is installed inside the fueltank, thereby saving space
ng the fuel line system.
FUEL PUMP
FUEL FILTER
FUEL PUMP BRACKET
FUEL PUMP CROSS SECTION lsido vi6rvl
IMPELLERS
CHECK VALVEPUMP CASING
The fuel oumo consists of a DC motor, a circumference flow pump, a relief valve for ptotecting the fuel lir
a check valve for retaining residual pressure, an inlet port, and a discharge port. The fuel pump assembly
the impellers (driven by the motor), the fuel pump casing {which forms the pumping chsmber), and the fuel p
OPERATION(1 ) When the engine is started. the PGi/t-Fl main relay actuates the fuel pump, and the motor turns togeth
impellers.
Differential pressure is generated by the numerous grooves around the impellers.
(2) Fuel entering the inlet porr flows inside the motor from the pumping chambe. and is forced through th
port via the check valve.
lf tuel flow is obstructed at the discharge side of the tuel line, the relief valve will open to bypass the
inlet port and prevent excessive fuel pressure.
(3) When the engine stops, the tuel pump stops automatically. However, a check valve closes by gravity t
residual pressure in the line, helping the engine to aestan more easily.
and simplify-
N lTop vi6w)
PORT
GROOVES
fuel line systems,
embly consists of
fuel pump cover.
together with the
rgh the discha.ge
ss the fuel to the
avitv to retain the
(cont'd)
PUMP COVER
FUEL PUMP ASSEMBLY CROSS SECTION
D|SCHARGE FORT ^ . tNLEr P
IMPELLER
11-109