1994 HONDA INTEGRA Page 98

Transmission Assembly
Removal
Mskc aurs iack! and safoty Etands aro placod proper-
ly lsl8 saqtion 1|.
Apply parking brake tnd block rear whccl! to car
will not roll ofl stand3 and f.ll on you while wotking
undrr it.
CAUTION: Use tondcr coyar3. to avoid drmlging
plintsd 3qrfaca3,
Disconn€ct the negative {-) cable from the battery,
then the positive (+) cable.
Drain the transmission oil, then reinstall the drain
plug with a new washer (see page 13-3),
Remove the intake air duct and the air cleaner hous-
ing assembly,
AIR CITANERHOUSING
13-4
4. Disconnect the back-up light switch connoctor and
the transmission ground wir€.
5, Remove the lower radiator hose clamp trom ths
transmission hanger B.
BACK.UP LGHTsuTcH cot{t{EcToR
lnaNsMttistoNGROUND WIRE
tnaNsi ssloNHANGEB B
o.
1.
R€move the wire harness clamPs.
Disconnect the stsrt€r motor cables and the vahicla
soeed sensor (VSS) connector.
VSS OONNECTOR

lllustrated Index
Refer to the drawing below for the transmission disassembly/reassembly.
Clean all the parts thoroughly in solvent and dry with compressed air.
I ruurlcate att the parts with oil before reassembly.
NOTE:
. This transmission uses no gaskets between the major housings; use liquid gasket (P/N 08718-0001)
{see page 13-43).
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Alwavs clean the magnet @ whenever the transmission housing is disassembled.
Inspect all the bearings for wear and operation.
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13-8
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Mainshaft Assembly
NOTE: The 3rd/4th and the 5th svnchro hubs are installed with a press.
818Cl cngino:Inirllstion dstailr, pag. 13-27
Prior to reassembling. clean all the parts in solvent, dry them and apply lubricant to any contact surfaces, The
3rdl,lth and the sth synch.o hubs, however, should be installed with a press before lubricating them.
SYNCHRO BINGInspection, page'13_35
3RD/'TH SYNCHRO SLEEVE
3RD/'TH SYiICHRO HUB
STOPPER RING
TAPER RING
NEEDLE BEARINGlnspect for wearand operation.
SPACER
Insp6clron,page 13-35
SPRING
SYNCHRO HUBSPRING
3RD GEARInspectaon.page 13-22
NCEDE AEARINGInspocl tor wearand operalton.
SYNCHRO SI..EEVE
SYNCHROSPRING
Inspectaon.pag6 13-35
5TH GEARrnspec!on,page 13-24
4TH GCARInspection,page 13-23
SPACERCOLLAR
13-21

1_
ReassemblV
ATTACHMENT,35 mm LD.07746 - 0o30/rc0
CAUTION:
o Pless the 3rd/ilth and the 5th synchro hubs on the
msinshafi without lubrication.
. When installing the 3rd/4th and the sth synchro
hubs, support the mainshaft on the steel blocks, and
install synchro hubs using a press,
. Install the 3rd/,lth and the sth synchro hubs with a
maximum pressure of 19.6 kN (2.000 kgf, 1+466lbt).
^JOTEi Refer to page 13-21 for reassembly sequence.
Support 2nd gear on steel blocks, then install the
3rd/4th synchro hub using the special tools and a
press, as shown.
NOTE: After installing, check the operation of the
3rd/4th synchro sleeve and hub.
B18Bl sngine:
DRIVER. 40 mm l.D.07746 - 0030100
3RD/4THSYNCHRO HUB
2NO GEAR
8l8Cl engine: Assemble the 3rd/4th synchro hub and
sreeve together before installing them on the mainshaft.
3RO/4TH PRESS
SYNCHRO HU8DRIVER- 4o mm l.D.07746 - tD30100: osed end
3RD/TTHSYNCHROSLEEVE
2, Install the sth synchro
ano a press as snown.
OBIVER, ,O mm LD.0t7it6 - 003010O
ATTACHMENT,35 mm l.D.
hub using the special tools
PRESS
sTH SYNCHRO HUB
077t6 - 00304{x)
Install the ball bearing using the special tools and a
prsss as shown.
NOTE: Install the ball bearing with the tapered end
facing down.
2ND GEAR
13-27

Countershaft Assembly
lndex
NOTE:
3
The 4th and 5th gears are installed with a press.
Prior to reassembling. clean all the pans in solvent, dry them and apply lubricant to any contact surfaces. The 4th
and sth gears. however, should be installed with a press before lubricating them.
LOCKNUT ReDlace.l(E*0*10EN.m
/r1.0 - 0 - 11.0 kgtm,Il8o- o-80rbf.ft I
WASHER
BALL BEARINGInspect for wearand operat|on,
NEEDLE BEARINGInspect Ior wearand operation.
sTH GEAR
4TH GEAR
3RD GEAR
2ND GEAR
NEEDLE BEARINGInspect for wearand operation.
SPACERSelection. page 13-29
FRICTION DAMPER
DOUB1I @NESYNCHRO l818Cl .ngin.lInspection, page 13-35SYNCHRO RING lBl8Bl .ngin )Inspection, page 13-35
SYNCHRO SPBING
SYNCHRO RING
THRUSTBEARING
13-24

Countershaft Assembly
Reassembly
GAUTION:
. Pr93r 4th and 5th goar3 on the qountorshrft without
lubricrtion.
. Whon in3talling 4th and sth goa6, srpport the shaft
on st..l block3, 8nd in3tall thc 9.116 uring a prors.
. Inst.ll 4th lnd 5th gcar with a maximum pro33ur€ of
25.5 kN (2,6@ ksr. 18,806 lbo.
NOTE: Refer to page 13-28 for reassembly sequence.
Install the thrust shim and the needle bearinos on
the countershaft.
NEEDLE BEARING
THRUST SHIM
COUNTERSHAFT
Installthe friction damper. the synchro ring, and the
synchro spring on lst gear,
Install the lsv2nd synchro hub by aligning the fin-gers on the friction damper and the grooves in the'lsV2nd synchro hub, as shown.
1ST/2ND
13-32
lST GEAR
4. Install the reverse gear.
Install the synchro spring, and the double cone
synchro (818C'l engine), or synchro ring (81881
engine), as shown.
SYNCHROSPRING
REVERSEGEAfi
Assemble the friction damper, the needle bearing,
and 2nd gear, then install them by aligning the fin-gers on the friction damper and the grooves in the
1sv2nd synchro hub with the fingers of the double
cone synchro and the grooves on 2nd gear, as
shown.
2ND GEAR
NEEDLE BEARING
SPACER
FRICTION DAMPER
8.Install the parts assembled in steps 2 - 6 on the
countershaft.
Install the spacer.

'19.Install the slave cylinder, then install the clutch pipe
bracket.
NOTE: Use only Super High Temp Urea Grease
(P/N 08798 - 9002).
CLUTCH PIPE6x1.0mm9.8 N.m {1.0 kgf.m, 7 lbf ft)
8 x 1.25 mm22 N-m 12.2 kgl.tr't,16 rbf.ftl
20.
21.
tPlN 08798 - 90021
VSS CONNECTOR
Connect the vehicle speed sensor (VSS) conneclor
and the starter motor cables.
Install the wire harness clamPs.
6x1.0mm9.8 N.m (1.0 kgt m,7 lbf ftl
WIREHARNESSCLAMPS
8 x 1.25 mm8.8 N.m 10.9 kgf.m,6.s tbf.ft)
STARTERMOTORCABLES
22, lnstall the lower radiator hose clamp on the trans-
mission hang€r B.
23. Connect the transmission ground wire and the
back-up light switch connector.
16 tbf.fttBACK.UP LIGI{TSWITCH CONNECTOR
GROUND WIRE HANGER B
Install the air cleaner housing assembly and the air24.
intake duct.
AIR CLEANERHOUSINGASSEMALY
6x1.0mm9.8 N.m 11.0 kgt'm,7 lbtftl
AIR INTAKE DUCT
Refill the transmission with oil (see page 13-3).
Connect the positive (+) cable first, then connect the
negative ( - ) cable to the battery.
Check the clutch operation.
Shift the transmission. and check for smooth opera-
tron.
29. Check the front wheel alignment (see section 18).
9\
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27.
28.
13-49

Special Tools
Rol. No. Tool NumbslDescriptionOty Page Reference
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OTGAB PF50l OO
oTGAB-PF50101
oTGAE-PG40200
oTHAC-PK4010A
oTHAE-PL50lOO
oTLAE-PX40100
OTLAJ PT30l OA
OTMAJ-PY4O'I 1A
oTMAJ-PY40120
oTPAZ -OO10100
07406-OO20003
o7406 0070000
07736 A01000A
o7746-O010100
o7746-O010500
07746-OO10600
07746 0030100
o7749-O010000
07947-6340500
Mainshatt Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Clutch Spring Compressor Attachment
Clutch Spring Compressor Attachment
Test Harness
A/T Oil Pressure Hose, 221O mm
A/T Oil Pressure Adapter
SCS Short Connector
A/T Oil Pressure Gauge Set w/panel
A/T Low Pressure Gauge w/panel
Adjustable Bearing Puller, 25-40 mm
Attachment, 32 x 35 mm
Attachment, 62 x 68 mm
Attachment, 72 x 75 mm
Driver, 40 mm l.D.
Driver
Oriver Attachment
'I
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1
1,1
1
1
1,|
1
1
1
1
1
I
I'I
1
14-1 1 1.160
14-144,147
14-1 1 3
14- 144,147
14 144,'t47
14-49,90
14-94
14-94't 4-44
14-94
14-94
14-150,151
14-139,140
14-140.1 50,1 51,1 52, 1 53
14-150,152
14-134
1 4-1 39,'140, 1 50.1 51,1 52
14,150
Edrn$r--€
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*@ Must be used with commercially available 3/8 in. x 16 threads/in. slide hammer.
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14-2