Page 292 of 385

Wheel Nut Torque
For vehicles with dual wheels, when the vehicle, wheel or fasteners are new,
have the torque set at
the first 100, 1,000 and 6,000 miles (160, 1600 and
9600 km). Use the torque specified in the appropriate Specification Chart
later
in this section.
Single Belt Accessory Drive
If your new vehicle uses a serpentine belt, it is lighter, and more durable
than systems with several belts.
The belt
ruIl 'li'vkf br iir6und the pulleys or^ the engine. A tensione'r'n'iay be
used to keep the belt tight at all times. The tensioner also makes replacing
the belt easier
if you need to replace the belt, be sure to get the correct
replacement belt. Your dealership
or parts supplier can help you with this.
The Accessory Drive Belt Routing label on your vehicle will show you how
to route the belt your vehicle uses.
Windshield Wiper Blade lnserts
To replace your
windshield wiper
blade inserts, lift the
wiper arm and rotate
the blade until
it is
facing
away from the
windshield.
Unlatch the end
of the insert from the holding clips. Remove the insert and
slide
a new one in place. Make sure the blade is secured in the clips.
Air Conditioning
Every now and then have your dealership check your air conditioning
system to be sure
it has not lost any cooling ability. If you think the system
is not working properly, have your dealership check it out as soon as
possible.
The air conditioning will not work when the temperature
is below 40°F
(4°C).
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Fluid Leak Check
After the vehicle has been parked for a while, inspect the surface under the
vehicle for water, oil, fuel or other fluids. Water dripping from the air
conditioning system after it has been used is normal. If you notice fuel leaks
or fumes, the causes should be found and corrected at once.
Lubrication
Accelerator Control System
Your maintenance schedule will tell you how often the accelerator linkage
pivot points must be lubricated. See “Recommended Fluids and Lubricants”
in
the Index for the proper lubricant to use.
Accelerator cables and cruise control cables should not be lubricated. Any
cables that are worn or
are hard to pull should be replaced.
Hood Latches and Hood Hinge
Your maintenance schedule will tell you how often to lubricate the hood
latch and hood hinge assembly. See the Index under “Recommended Fluids
and Lubricants” for the proper lubricant to use.
Propeller Shaft Slip Splines
See your maintenance schedule to find out how often the slip splines must
be lubricated. See “Recommended Fluids and Lubricants” in the Index for
the proper lubricant to use.
Constant Velocity Joints
See your maintenance schedule to find out how often the constant velocity
joints must be lubricated. See “Recommended Fluids and Lubricants” in the
Index for the proper lubricant to use.
Normal
use of your vehicle will cause metal to metal wear at some points on
the cab and body if they are not lubricated.
For exposed surfaces, such
as door checks, door lock bolts, lock striker plates,
dovetail bumper wedges, etc., a thin
film of engine oil should be applied.
The seat adjusters and seat track should be lubricated
with chassis grease.
Door weather strips and rubber hood bumpers should be lightly coated with
a rubber lubricant.
Never use too much of any lubricant and be sure to wipe up any extra
lubricant when you are finished.
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Bulb Replacement
Before you replace any bulbs, be sure that all the lights are off and the
engine isn't running.
Sealed Beam Headlights
3. Unplug and
remove the
headlight.
headlight and put
it in place.
5. Install the
4. Plug in the new
retainer to the
headlight and tighten the
1. Remove the four
screws from the
headlight retainer.
2. Pull the headlight out and remove
the retainer.
screws.
Halogen Bulbs
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some feature of your vehicle that you can get along without-like the radio
or cigarette lighter-and use its fuse, if it is of the value you need. Replace
it as soon as you can. See “Fuses and Circuit Breakers’’ in the Index
for
more information.
Exhaust System
To help prevent damage to your exhaust system, do not continue to drive
your vehicle if you notice:
Engine misfiring
Loss of performance
Other unusual operating conditions
Have your engine and exhaust system serviced regularly.
Three- Way Catalytic Converter (gas engines)
Your vehicle’s three-way catalytic converter is designed to reduce the
pollutants in your vehicle’s exhaust. Use only unleaded fuel in your vehicle.
If you use leaded fuel, you could damage your three-way catalytic converter
and other engine components.
Three- Way Catalytic Converter (diesel engines)
Your vehicle’s three-way catalytic converter is designed to reduce the
particulates in your vehicle’s exhaust. If your vehicle’s three-way catalytic
converter ever needs to be replaced, it must be replaced with a three-way
catalytic converter intended for use with diesel engines only.
Engine Contro/ Module System (All T61 equipped
vehicles and diesel engine vehicles below
8,500 lbs. GVWR)
Gasoline Engines
This system has an oxygen sensor (02) that helps keep your engine’s
air-fuel mixture at a proper level. Use only unleaded fuel in your vehicle. If
you use leaded fuel, you could damage your oxygen sensor
(02) and
three-way catalytic converter.
Diesel Vehicles Below S,5UU LBS. GVWR
This system monitors engine speed and throttle position. It adjusts exhaust
gas recirculation to limit emissions.
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Malfunction Indicator
(SERVICE ENGINE SOON) Lamp
The Malfunction Indicator (SERVICE ENGINE SOON) Lamp on your
instrument panel lets you know when your emission system needs service.
The light
will come on briefly when you start your engine to let you know
that the system is working.
If it does not come on when you start your
engine,
or if it comes on and stays on while you're driving, your system
may need service. Your vehicle should still be driveable, but
you should
have your system serviced right away.
Secondary Air Injection Reaction (AIR) System
You may have this system. It has a control valve that will direct air to where
it is needed. If the AIR system needs service, your Malfunction Indicator
(SERVICE ENGINE SOON) Lamp on your instrument panel will come
on.
Loading Your Vehicle
MFD BY GENERAL MOT0 RSCORP
i IN EFFECT -
I
- MODEL [ISPEED w
u TIRE SIZE RTG FilM PSllKPA (COLD)
q----p nri
SEE OWNERS MANUAL FOR ADDITIONAL INFORMATION
The CertificatiodTire
label is found
on the
rear edge
of the
driver's door.
The label shows the size
of your original tires and the inflation pressures
needed to obtain the gross weight capacity
of your vehicle. This is called the.
GVWR (Gross Vehicle Weight Rating). The GVWR includes the weight
of
the vehicle, all occupants, fuel and cargo.
The Certificatioflire label also tells you the maximum weights for the
front and rear axles, called Gross Axle Weight Rating (GAWR).
To find out
the actual loads on your front and rear axles,
you need to go to a weigh
station and weigh your vehicle. Your dealer can help you with this.
Be sure
to spread out your load equally on both sides of the centerline.
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Engine Identification
I-
4-
The eighth character in your VIN is the engine code. This code will help
you identify your engine, specifications, and replacement parts.
m
U E a
Wf I
P
0
cv
AE I
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Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available
at the time of printing, and are subject to change. If a
part listed in this manual
is not the same as the part used in your vehicle
when
it was built, or if you have any questions, please contact your GM
truck dealer.
Engine Identification -Gas Engines
Engine
Type VIN Code
Fuel System
Produced By
Emissions
5.7L
V8
K
TBIT
U.S., CAN.
JJD*/HD**
“Light Duty Emissions with
8500 GVWR and below or:
**Heavy Duty Emissions with 8501 GVWR and above
?Throttle Body Injection
Engine Identification -Diesel Engines
Engine
Type VIN Code
Fuel System
Produced By
Emissions
Wheel Nut Torque
MODEL
C 1500
K 1500, C-K 2500
C-K 2500
6.5L
V8
S
Turbo Diesel
U.S.
LD
DESCRIPTION
5 bolts (14mm)
6 bolts (14mm)
8 bolts (14mm)
6.5L
V8
F
Turbo Diesel
U.S.
HD
TORQUE
120 ft. lbs. (1 60 Nom)
120 ft. lbs. ( 1 60 Nom)
I20 ft. Ibs. (I 60 Nom)
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Cooling System Capacity
ENGINE VIN
5.7L K
6.5L S
6.5L F
7.4L N
QTY Without AfC* QTY With A/C*
17.5 Quarts (1 6.5 Liters)
18 Quarts ( I7 Liters)
25 Quarts
(23.5 Liters) 25 Quarts (23.5 Liters)
26.5 Quarts (25 Liters)
26.5 Quarts (25 Liters)
23 Quarts (22 Liters)
25 Quarts (23.5 Liters)
After refill, the level MUST be checked as outlined under “Engine Cooling
System”
in Section 5.
*All quantities are approximate.
Crankcase Capacity
ENGINE
5.7L
6.5L
6.5L
7.4L
VIN
K
ST
F?
N
QTY Without Filter“
4 Quarts (3.8 Liters)
6 Quarts (5.7 Liters)
QTY With Filter:$
5 Quarts (4.8 Liters)
7 Quarts (6.5 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level MUST be checked
as outlined under “Engine Oil And
Filter Recommendations”
in Section 5.
*All quantities are approximate.
?Oil filter should be changed at
EVERY oil change.
Fuel Tank Capacity
TYPE
Gasoline/Diesel
Utility Model -Standard
Wagon Model-S tandard
QUANTITY
30 Gallons (I 13 Liters)
42 Gallons (I 59 Liters)
All quantities are for a completely dry tank and are approximate.
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