1994 CHEVROLET CAVALIER check engine

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Service & Appearance Care
Fuels in Foreign Countries
If you plan on driving in another
country outside the
U.S. or Canada,
unleaded fuel may be hard to find. Do
not use leaded gasoline.
If you use even
one tankful, your emission controls
won’t work well or at all. With
continuous use, spark plugs can get
fouled, the exhaust system can corrode,
and your engine oil can deteriorate
quickly. Your vehicle’s oxygen sensor
will be damaged. All
of that means
costly repairs that wouldn’t be covered
by your warranty.
To check on fuel availability, ask an
auto club, or contact a major oil
company that does business in the
country where you’ll be driving.
You can also write us at the following
address for advice. Just tell us where
you’re going and give your Vehicle Identification Number
(VIN).
General Motors Overseas Distribution
North American Export Sales (NAES)
1908 Colonel Sam Drive
Oshawa, Ontario
L1H 8P7
Corporation Filling Your Tank
“el Capacity: 15.2 U.S. Gallons
77.5 L). Use unleaded fuel only.
The cap
is behind a hinged door on the
sight side
of your vehicle.
To take off the cap, turn it slowly to the
eft (counterclockwise).

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While refueling, hang the cap inside the
fuel door. Be
careful not. to spill gasohe: Clean
gasoline from painted surfaces as soon
as possible. See Cleaning the Outside
of Your Chevrolet in the Index.
When you put the cap back on, turn it
to the right until you hear at least three
clicks.
NOTICE:
If you need a new cap, be sure to
get the right type. Your dealer can
get one for you.
If you get the
wrong type, it may not fit or have
proper venting, and your fuel tank
and emissions system might be
damaged.
Checking ntings Under the
Hood
The following sections tell you how to
check fluids, lubricants and important
parts underhood.

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Engine Oil
If the oil warning light on the
instrument panel comes on, it means
you need to check your engine oil level
right away. For more information, see
Engine Oil Warning Light in the Index.
You should check your engine oil level
regularly; this is an added reminder.
It’s a good idea to check your engine oil
every time you get fuel. In order to get
an accurate reading, the oil must be
warm and the vehicle must be on level
ground.
Turn
off the engine and give the oil a
few minutes to drain back into the oil
pan. If you don’t, the oil dipstick might
not show the actual level.
To Check Engine Oil
Pull out the dipstick and clean it with a
paper towel or cloth, then push it back
in all the way. Remove it again, keeping
the tip lower, and check the level.
2.2L L4: Checking Engine Oil
3.1 L V6: Checking Engine Oil
When to Add Oi/
If the oil is at or below the ADD line,
then you’ll need to add some oil. But
you must use the right kind. This
section explains what kind of oil to use.
For crankcase capacity, see
Capacities
and Specifications
in the Index.
NOTICE:
Don’t add too much oil. If your
engine has
so much oil that the oil
level gets above the cross-hatched
area that shows the proper
operating range, your engine could
be damaged.
Just
fill it enough to put the level
somewhere in the proper operating
range. Push the dipstick all the way
back in when you’re through.

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2.2L L4: Air Filter Replacement
To check or replace the filter, remove
the two wing nuts and lift the cover.
Be sure to reinstall the air cleaner filter
and replace the cover tightly.
3.1 L V6 (Except 2-24): Air Filter
Replacement
To check or replace the filter, remove
the three wing nuts and lift the cover.
Be sure
to reinstali the air cleaner filter
and replace the cover tightly.
3.1 L V6 (2-24): Air Filter Replacement
To check or replace the filter, unclip the
three clips and remove the cover.
Be sure
to reinstall the air cleaner filter
and replace the cover tightly.

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1 When to Check and Change
A good time to check your automatic
transaxle fluid level is when the engine
oil is changed. Refer to the Maintenance
Schedule to determine when to change
your fluid. See
Scheduled Maintenance
Services
in the Index.
How to Check
Because this operation can be a little
difficult, you may choose to have this
done at your Chevrolet dealership
Service Department.
If you do it yourself, be sure to follow
all the instructions here, or
you could
get a false reading on the dipstick.
NOTICE:
~. , ,'
Too much or too little fluid can
damage your transaxle.
Too much can
mean that some of the fluid could
come out and fall on hot engine parts
or exhaust system, starting a fire.
Be sure to get an accurate reading
if
you check your transaxle fluid.
Wait at least
30 minutes before
checking the transaxle fluid level
if you
have been driving:
When outside temperatures are above
At high speed for quite a while.
In heavy traffic - especially in hot
To get the right reading, the fluid
should be at normal operating
temperature, which is 180°F to 200°F
(82°C to 93°C).
Get the vehicle warmed up by driving
about 15 miles (24 lun) when outside
temperatures are above
50°F (10.C). If
it's colder than 50°F (lOOC), you may
have to drive longer.
90°F
(32°C).
weather.
To check the fluid level
Park your vehicle on a level place.
With the parking brake applied, place
With your foot on the brake pedal,
the
shift lever in
P (Park).
move the shift lever through each gear
range, pausing for about three
seconds in each range. Then, position
the shift lever in
P (Park).
Let the engine run at idle for three to
five minutes.
Then, without shutting off the engine,
follow these steps:
1. Pull out the dipstick and wipe it with
2. Push it back in all the way, wait three
a clean rag or
paper towel.
seconds and then pull it back out
again.
3. Check both sides of the dipstick, and
read the lower level. The fluid level
must be in the cross-hatched area.
4. If the fluid level is in the acceptable
range, push the dipstick back in all
the way.

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2.2L L4: Checking Automatic
Transaxle Fluid
3.1 L V6: Checking Automatic
Transaxle Fluid
. 168
How to Add fluid
Refer to the Maintenance Schedule to
determine what kind of transaxle fluid
to use. See
Recommended Fluids and
Lubricants in the Index.
If the fluid level is low, add only enough
of the proper fluid to bring the level into
the cross-hatched area
on the dipstick.
1. Pull out the dipstick.
2. Using a long-neck funnel, add
enough fluid at the dipstick hole
to
bring it to the proper level.
It doesn’t take much fluid, generally less
than a pint
(0.5L). Don’t overfill. We
recommend you use only fluid labeled
DEXRONo-111 or DEXRONB-HE,
because fluids with that label are made
especially for your automatic transaxle.
Damage caused by fluid other than
DEXRONO-I11
or DEXRONB-IIE is not
covered by your new vehicle warranty.
After adding fluid, recheck the fluid
level as described under
How to
Check.
obtained, push the dipstick back in all
the way.
When the correct fluid level is
2.2L L4: Adding Automatic Transaxle
Fluid
3.1 L V6: Adding Automatic Transaxle
Fluid

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When to Check
A good time to have it checked is when
the engine oil is changed. However, the
fluid in your manual transaxle doesn't
require changing.
How to Check
Because this operation can be a little
difficult, you may choose to have this
done at a Chevrolet dealership Service
Department.
If you do it yourself, be sure to follow
all the instructions here, or you could
get a false reading on the dipstick.
NOTICE:
Too much or too little fluid can
damage your transaxle.
Too much
can mean that some of the fluid
could come out and fall on hot'
engine parts or exhaust system,
starting a fire. Be sure to get an
accurate reading if you check your
transaxle fluid. Check
the fluid level only when your
engine is off, the vehicle is parked on a
level place and the transaxle is cool
enough for you to rest your fingers on
the transaxle case.
Then, follow these steps:
1. The manual transaxle dipstick is
located below the brake master cylinder
near the rear of the transaxle case.
Flip the handle up and then pull out
the dipstick and clean it with a rag or
paper towel.
2. Push it back in all the way and
remove it.
3. Check both sides of the dipstick and
read the lower level. The fluid level
must be between the
ADD and FULL
marks. (Note: Fluid may appear at
the bottom of the dipstick even when
the fluid level is several pints low.)
4. If the fluid level is where it should be,
push the dipstick back in all the way
and flip the handle down.
If the fluid
level is low, add more fluid as
described in the next steps.
How to Add Fluid
Here's how to add fluid. Refer to the
Maintenance Schedule to determine
what kind of fluid to use. See
Recommended Fluids and Lubricants
in the Index.
1. Remove the dipstick.
2. Add fluid at the dipstick hole. Add
only enough fluid to bring the fluid
level up to the
FULL mark on the
dipstick.
3. Push the dipstick back in all the way;
then flip the handle down
to lock the
dipstick in place.

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170
I Hydraulic Clutch
The hydraulic clutch
in your vehicle is
self-adjusting. The clutch master
cylinder reservoir is filled with hydraulic
clutch fluid.
It isn’t
a good idea to “top off” your
clutch fluid. Adding fluid won’t correct
a leak.
A fluid loss in this system could
indicate a problem. Have the system
inspected and repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to
determine how often
you should check
the fluid level in your clutch master
cylinder reservoir and for the proper fluid. See
Owner Checks and
Services
and Recommended Fluids and
Lubricants
in the Index.
How to Check
You do not need to check the fluid level
unless you suspect a clutch problem.
To
check the fluid level, take the cap off. If
the fluid reaches the step inside the
reservoir, the fluid level is correct.
I Engine Coolunt
The following explains your cooling
system and how
to add coolant when it
is low.
If you have a problem with
engine overheating, see
Engine
Overheating
in the Index.
The proper coolant for your Chevrolet will:
Give freezing protection down to -34°F
Give boiling protection up to 262°F
Protect against rust and corrosion.
Help keep the proper engine
Let the warning lights work as they
(-37°C).
(128°C).
temperature.
should.
What to Use
Use a mixture
of one-half clean water
(preferably distilled) and one-half
antifreeze that meets “GM Specification
1825-M,” which won’t damage aluminum
parts. You can also use a recycled
coolant conforming to GM Specification
1825-M with
a complete coolant flush
and refill. If you use this mixture, you
don’t need to add anything else.