1994 CHEVROLET CAVALIER cooling

Downloaded from www.Manualslib.com manuals search engine Problems on the Road
1. You can remove the coolant surge
tank pressure cap when the cooling
system, including the coolant surge
tank pressure cap and upper radiator
hose, is no longer hot. Turn the
pressure
cap slowly to the left until it
first stops. (Don't press down while
turning the pressure cap.)
If you hear
a hiss, wait for that to stop.
A hiss
means there is still some pressure left.
2. Then keep turning the cap, but now
push down as you turn it. Remove
the pressure cap.

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170
I Hydraulic Clutch
The hydraulic clutch
in your vehicle is
self-adjusting. The clutch master
cylinder reservoir is filled with hydraulic
clutch fluid.
It isn’t
a good idea to “top off” your
clutch fluid. Adding fluid won’t correct
a leak.
A fluid loss in this system could
indicate a problem. Have the system
inspected and repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to
determine how often
you should check
the fluid level in your clutch master
cylinder reservoir and for the proper fluid. See
Owner Checks and
Services
and Recommended Fluids and
Lubricants
in the Index.
How to Check
You do not need to check the fluid level
unless you suspect a clutch problem.
To
check the fluid level, take the cap off. If
the fluid reaches the step inside the
reservoir, the fluid level is correct.
I Engine Coolunt
The following explains your cooling
system and how
to add coolant when it
is low.
If you have a problem with
engine overheating, see
Engine
Overheating
in the Index.
The proper coolant for your Chevrolet will:
Give freezing protection down to -34°F
Give boiling protection up to 262°F
Protect against rust and corrosion.
Help keep the proper engine
Let the warning lights work as they
(-37°C).
(128°C).
temperature.
should.
What to Use
Use a mixture
of one-half clean water
(preferably distilled) and one-half
antifreeze that meets “GM Specification
1825-M,” which won’t damage aluminum
parts. You can also use a recycled
coolant conforming to GM Specification
1825-M with
a complete coolant flush
and refill. If you use this mixture, you
don’t need to add anything else.

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Wheel Alignment and Tire Balance
The wheels on your vehicle were
aligned and balanced carefully at the
factory
to give you the longest tire life
and best overall performance.
In most cases, you will not need to have
your wheels aligned again. However, if
you notice unusual tire wear or your
vehicle pulling one way or the other, the
alignment may need
to be reset. If you
notice your vehicle vibrating when
driving on
a smooth road, your wheels
may need to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked
or badly rusted.
If wheel nuts keep
coming loose, the wheel, wheel bolts,
and wheel nuts should be replaced.
If
the wheel leaks air, replace it (except
some aluminum wheels, which can
sometimes be repaired). See your
Chevrolet dealer if any
of these
conditions exist.
Your dealer will know the kind of wheel
you need.
Each new wheel should have the same
load carrying capacity, diameter, width,
offset, and be mounted the same way as
the one it replaces.
If you need to replace any of your
wheels, wheel bolts, or wheel nuts,
replace them only with new
GM
original equipment parts. This way, you
will be sure
to have the right wheel,
wheel bolts, and wheel nuts for your
Chevrolet model.
I NOTICE:
The wrong wheel can also cause
problems with bearing life, brake
cooling, speedometer/odometer
calibration, headlight aim, bumper
height, vehicle ground clearance,
and tire or tire chain clearance to
the body and chassis.

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Capacities & Specifications
Engine Crankcase ........................................................................\
.................. 4.0 quarts
When changing filter, up to 0.5 quart (0.5 liter) more oil may be needed.
Automatic Transaxle ........................................................................\
............
Pan Removal and Replacement ................................................................... 4.0 quarts
After Complete Overhaul
........................................................................\
... 6.9 quarts
When draining or replacing torque converter, more fluid may be needed.
Manual Transaxle ........................................................................\
.................
Complete Drain and Refill ........................................................................\
... 2.0 quarts
Cooling System ........................................................................\
.....................
2.2L L4 ........................................................................\
................................. 11.7 quarts
3.1L V6
........................................................................\
................................. 14.2 quarts
Refrigerant (R-12), Air Conditioning ........................................................ 2.25 pounds
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper refrigerant
is used. If you’re not sure, ask your Chevrolet dealer. For additional
information, see
your “Warranty and Owner Assistance
Information
” booklet.
Fuel Tank ........................................................................\
............................. .15.2 gallons
Power Steering
Pump Only ........................................................................\
........................... 1.00 pint
Complete System
........................................................................\
................. 2.25 pints 3.80
L
3.80
L
6.60 L
1.90
L
11.1 L
13.5 L
1.02 kg
57.5 L
0.50 L
1.25 L
Tire Pressures, Sizes ........................................................................\
............ See Tire-Loading Information label on driver’s door.
Wheel Nut Torque ........................................................................\
............... 100 pound-feet 140 Nom
NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual.

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Explanation of Scheduled
Maintenance Services
Following are explanations of the
services listed in Schedule
I and
Schedule 11.
The proper fluids and lubricants to use
are listed in Section
D. Make sure
whoever services your vehicle uses
these. All parts should be replaced and
all necessary repairs done before you or
anyone else drives the vehicle.
ITEM SERVICE
NO.
1. Engine Oil and Filter Change* -
Always use SH or SG Energy
Conserving I1 oils of proper viscosity.
The
“SH” or “SG” designation may
be shown alone or in combination
with others, such as “SH/CD,”
“SH,
SG, CD,” “SG/CD,” etc. To
determine the preferred viscosity for
your vehicle’s engine (e.g., SAE 5W-
30 or SAE 10W-30), see
Engine Oil
in the Index.
the suspension and steering linkage.
Lubricate the transaxle shift linkage.
Inspection - For proper wear and
maximum tire life, rotate your tires
following the instructions in this
manual. See
Tires, Inspection G
Rotation in the Index. Check the
tires for uneven wear or damage. If
you see irregular or premature wear,
check the wheel alignment. Check for
damaged wheels also.
2. Chassis Lubrication - Lubricate
3. Tire and Wheel Rotation and
4. Engine Accessory Drive Belt(s)
Inspection
* - Inspect the belt (s)
for cracks, fraying, wear and proper
tension. Replace as needed. (Belts
can have many small cracks in
individual ribs without affecting
performance.)
5. Cooling System Service* - Drain,
flush and refill the system with new
or approved recycled coolant
conforming to
GM Specification
1825M. Keep coolant at the proper
mixture as specified. See
Coolant in
the
Index. This provides proper
freeze and boil protection, corrosion
inhibitor level and maintains proper
engine operating temperature.
Inspect hoses and replace if they are
cracked, swollen or deteriorated.
Tighten screw-type hose clamps.
Clean the outside of the radiator and
air conditioning condenser. Wash the
pressure cap and neck.
To help ensure proper operation, we
recommend a pressure test
of both the
cooling system and the pressure cap.

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Windshield Washer Fluid
See Page 173
Battery
The Delco Freedom03 battery needs
no water.
See Page 176
Transaxle Fluid
Automatic: See Page 167
Manual: See Page 169
Cold Tire Pressure
See Tire-Loading Information
label
on the driver’s door.
See Page 182
Spare Tire Pressure
Compact Spare: 60 psi (420 1tPa)
See Page 151
Hood Release
See Page 158
Cooling System
Check and add coolant at the
coolant recovery or coolant surge tank.
The fluid should be at or slightly above
the
FULL COLD mark.
See Page 170
Engine Oil
See Page 162
Fuel
Capacity: 15.2 U.S. Gal. (57.5 L)
Use unleaded gas only,
87 octane or higher.
See Page 154