1993 VOLKSWAGEN GOLF belt

Downloaded from www.Manualslib.com manuals search engine CONTROLS AND EQUIPMENT

esh partition* (Estate)
e m esh partit ion prevents light articles of '99age and dogs from being thrown for­ard when brakes are applied suddenly or ~ an accident.
Installing
-"e part ition can be installed either behind "9 rear seat s or behind the front seats. For "'a::h position there are two upper and two ~ ve r securing points:
Attaching at the top
~:)Id the flaps in the opposing roof trims up, 5ert the upper cross bar on one side into
• e recess in the roof and press forward 5' ghtly. Then
place the other side of the bar
in the
r o of reinforcement and push forward slightly Subsequently fold flaps (A and 8)
down again -see left-hand illustration.
Attaching at the bottom
Depending on fittings, hook the tw o straps
on the lower cross bar into the tw o front
e yelets
in the luggage compartment floor
( see previous page) or onto the bars on the
vehicle floor in front of the rear seat -see
right-hand illustration . Ten sion straps by pul­
ling the ends .
Removing
To take the partition off first loosen the straps . To do this it is only necessary to
press the button marked "PRESS" in the
belt tensioner and pull the released strap
until the hook can be detached at the bot­
tom.
Open the flaps
and then pull the upper cross
bar bac kward slightly, first at one end, then
at the other, and remo ve from the recesses .
The upper recesses
can be closed with the
flaps when not in use.
29

Downloaded from www.Manualslib.com manuals search engine CONTROLS AND EQUIPMENT

2 -Engine oil pressure ~
e wa rning lamp flashes when ignition is :ched on. the lamp must go out when ,=~g ne has started.
, 'Il e warning lamp does not go out or
ash es when driving -a buzzer also sounds
-' e!,gine spe,eds above 2000 rpm -stop, switch engine off, check oil level and if ecessary, add oil -see page 94.
- - he lamp comes
on although the oil level 5 n order, do not drive on. Do not even "'., t he engine at idling speed -call in expert ~slstance.
-du ring the Journe y the engine is operated
a : a speed less than idling speed, it ca n ~ appen that the oil warning lamp lights up. "crease engine speed by accelerating or :'langing down .
Note Th e oil pressure warning lamp is not an oil level indicator. The oil level shou.'d therefore be checked at reg, ular Intervals, preferably every time the fuel tank is filled.J
3 -Alternator
The warning lamp comes on w hen the igni­

tion IS sWitched on and must go out when

the engine is started .

The alternator
is driven by a long-life ribbed

belt.

If the warning lamp lights during the

Journey ,
stop, switch off engine and
check ribbed belt.

If
t~e ribbed belt is loose or broken, do not
drive on -the coolant pump is no longer

being driven. The ribbed belt must be
checked/renewed by the next Volkswagen

dealer.

If the ribbed belt
is not loose or broken, one
can normally drive on to the next Vo lks­

wag en dea ler. However as the battery is
then discharging co ntinuously , all electrical

consumers which are not absolutely essen­

tial should be switched off.

4 -Glow plugs
(Diesel engines only)

When the engine
is cold the w arning lamp

come s on when key IS turned to Drive posi­

tion (ignition on)

If the warning lamp does not come on, there IS a defectln the glow plug system -call in expert assistance.
When the lamp goes out, start the engine
Immediately -see page 37.
As the 55 kWDiesel engine glow period be­
gins automatically after closing the drivers'
door,
It can happen that after switching to
the driving position (Ignition on) with a cold
engine, that the glow plug warning lamp
does not light up . The engine
can be started
straight away
When the engine
is warm the glow plug
lamp does not come on -the engine ca n be started straight away
Note
If while driving a fault occurs in the engine
management system of the 66 kW Diesel
engine, this
is indicated by a flashing warn­Ing lamp The engine must be checked by a
Volkswagen dealer as soon as possible.
47

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTENANCE

Cleaning seat belts
Keep belts clean because they ma y not

retract properly if very dirty .

Dirt y be
lts can be cleaned by was hing w ith

a mild soap solutio n without taking the belts

out of the vehicle.

Note
Inert ia reel belts should be completel y dry
before they are allowed to roll up.
Attention Do not have the belts cleaned chemically because the cleaning compounds damage the webbing material. Ensure that the belts do not come into contact with cor­rosive fluids.
Steel wheels
The wheels and the whee l tr ims should be
cle aned thoroughly at regular inter vals w hen the vehicle is being washed. This w ill
prevent brake dust , dirt and road salt from
accu mulating on the wheel. Persistent
ingr ained brake dust can be removed With an industrial grim e remov er. P aint damage
should be repaired before rust can form.
Alloy wheels
In order to maintain th e smart appearan ce
of all oy wheels for a long period, regular
car e is necessary . In particular, salt and brake pad dust must be washed off th or­ ough
ly
at leas t every tw o w eeks otherwise
the surface of the alloy Will be damaged
After being w ashed, the w heels shou ld be treated with an acid-free cleaner for al loy wheels. About every three months it is necessary to give wheels a good rubbing
w ith hard wax. Paint polish or other abrasiv e
solutions must not
be used. If the protecti ve
paint coat has been damaged , eg. by stone
impact, the damaged spots should be dealt with as soon as possible.
Cleaning and anti-corrosion
treatment of engine compart­
ment
Attention Before doing any work in the en­gine compartment it is essential to read the notes on page 91!
The leaves, blossoms etc . w hich drop into
the water box (underneath the engine
bonnet
in f ront of the windscreen) should
be cleaned out occasional ly This w ill pre­
v ent the water drain holes becoming
blocked
and -on veh ic les w ithout a fresh air
filter -foreign bodies entering the vehicle
interior v
ia the heating and ventilat ion sys­
tem.
Attention For safety reasons pull out igni­tion key before reaching into the water box. Otherwise if the wind­screen wipers are switched on unintentionally the movement of the wiper linkage could cause in­jury.
The engine compartment an d th e outsi de
surface of the power unit are given anti-cor ­
rosion treatment at the factor y.
In th e winter w hen the vehicle is being
driven frequ entl y on salted roads, good anti­
corrosion treatment is very important. For
th is reason the entire engin e comp
artment and the plen um chamber should be thor­
ough ly cleaned before and after the salting
period
and then preserved so that the salt cannot have a damag ing effect
The ignition must be switched off before washing the engine.
If the engine compartment is cle aned at any
time with greas e removing solution s 1) or if
one has the engine washed, the anti-cor­
rosion compound is nearly alwa ys removed as wel l. It is the refore essential to ask for
durable preserv ation of all surfaces, seams,
joints and components in the engine com­partment to be carried out. This applies also
1) Only the corre e clean ing solutions may be use d -on no aecoun petrol or Diesel.
88

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTE NA NCE
Engine c ompartmen t
Page
Engine oil dip sti ck . . 94
2 - Eng ine o
il filler openi ng ... ...... . 94
3 - Coolant exp ansion ta nk .. 97
4 -ATF-dip sti ck " . . . . . . . . . . . .. . 96
5 - Power assist ed steering flu id r eservoir '
6 ­ Brak e fl uid re se rvo ir .
7 - Wi nd sc reen w ash er c on tainer
8 ­ Battery .
Attention
Particular care should be taken
when working in the engine com­
partment!

• Switch off engine. remove ignition key_
•
Pull handbrake on firmly.
• Move gear lever into neutral or
"P" position.

• Allow engine to cool off.
• As long as the engine is at op­
erating temperature:
-Do not put your hand into the
radiator fan. it could switch on
suddenly.
-Do not open the radiator cap be­
cause the cooling system is
under pressure.
• Avoid causing short circuits in
the electrical system -particu­
larly at the battery -.
. .. 96
. .. 99
10 3
100
• If tests have to be ca rried o ut with the engine running. there is an additional dang e r present from rotating parts - e.g . ribbedl V-belts, alternator, ra d iator fan etc. -and fro m the high voltage ignition system.
Attention m ust be paid to the w arn ings given in this Instruc­tion Manual and to the generally ap plicable safety regulations.
When topp ing up fluids one should ensure that they are not mistaken. one for the other, under any circum ­stances. otherwise serious fu nc­tional defects will result.
rJjh So that leaks are quickly de­(!J!J tected the ground underneath the vehicle should be checked reg­ularly. If spots as caused by oil or other operating fluids can be seen, the vehicle should be taken to the workshop for checking.
91

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTENANCE
Spark plugs V-belts
Renewing a battery
If the battery has to be renewed , the new battery must have the same capacity, volt­
age (12 V olts). current strength and shape
and a cap sealing arrangement. Volkswagen
dealers have a range of suitable batteries .
&-. Because of the problem of dis­~posing of the old battery the re­newal ofa battery should preferably be done by a Vo/kswagen dealer. Batteries contain, amongst other things, sulphuric acid and lead and must on no account be put with nor­mal household waste.
The spark plugs are rene w ed during the
Volkswagen Inspection Service
If the spark plugs have to be rene w
ed be­
t w een the Inspection Services, the fOllow­
ing should be noted :
• Spark plugs and ignition system are
matched to the engine and
as such contrib­
ute to reducing the levels of exhaust pollu­
tants. To avoid faulty operation, engine
damage and even the w ithdrawal of the
type approval due
to ex cessive emissions
v alues or non -suppressed spark plugs, only
the Genuine Volks wagen spark plugs for the
engine concerned should be used. Import­
ant, am ong other
thing
'S, are the number of
electrodes , the heat value and if necessary
the radio suppression .
• The plugs may
be, for technical reasons,
changed at short notice. It is therefore ad­visable to obtain plugs only from Volks­
w agen dealers -they have the latest in­
formation •
The V-belts are among the most s
e­verely stressed parts of a vehicle. The belts
must therefore be subjected to very high
quality requirements.
• When renewing a belt it
is not sufficient to use just any belt of the same size. For
safety reasons only the special Genuine
V olkswagen belt for the vehicle concerned
should be used .
• The V-belts may
be, for technical rea­
sons, changed at short notice . It is therefore
advisable to obtain V-belts only from Volks­
wagen dealers and to
hav e them changed
there -they have the latest information .
•
On some engines durable ribbed belts are used, which are checked and if necess­
ary tensioned during an Inspection Service
(every 60, 000 km/40,OOO miles).
102

Downloaded from www.Manualslib.com manuals search engine TECHNICAL DATA
Vehicle identification data
1 -The type plate
can be found on the front lock carrier plate.
Vehicles for certain export countries have
no Type plate.
2 -The engine number
is on the front of the block below the joint
between block and head.
•
On the four cylinder engines the numbe r can be read from the front.
In addition the engine number is given on a
bar code sticker on the toothed belt cover. •
On the six
cyl inder engine the number is visible when you look from the front right
between suspension strut turret and air cleaner.
On this engine the bar code sticker is on the
right of the cy linder head cover seen from
direction of travel.
3 -The vehicle identification
number
(Chassis number)
is stamped on the engine compartment
bulkhead. It is visible through a window in
the plenum chamber cover. The vehicle data sticker
is stuck to the rear cross panel in luggage
compartment.
The sticker contains the follow i
ng data:
1 - Production control nu mber
2 - Vehicle identification number
3 - Mode l code number
4 - Model explanation/engine output
5 - Engine
and gearbox code letters
6 - Paint number/interior trim code
7 - Optional extra number
The vehicle data 2 -7
is also given in the Ser­
vice Schedule .
147

Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX

A Acceleration figu res . . .... . . .

Accessories

Adjusting washer jets

A ir conditioner
.. ....... .

Airbag

Alloy w heels

Analog clock
..
Anti-freeze.

Anti-dazzle inside mirror

Anti-knock properties of the fuel

Anti-locking brake system
(ABS)
Anti-theft warning system

Aq uaplaning .... ..... .

Ashtray .......... . .
ATF.
Automatic gearbox.

Automatic tra ns mission fluid

Automati c was h plants .... . . . .

Axle weights. . ....... .

B Battery . . . ....... . . . . .

Belt height adjustment ... .. . . .

Blower ...
Bonnet.
B rake fluid.
Brake pad wear indicat or

Brake servo .

Brake system

Brake warni
ng I'amp .

B rakes

B ulb changing.

Burglar alarm .
1
36

111
103
59
18
88
41
97

12

82
76
8
106
68

96
32

96

85

143

100
15

56, 59
90

99

48
75
99
48
75

121
8

C Capacities .. . . .... . 146
Care 85
Care of body . . . . . . . . . . . . . 85
Care of vehicle 85

Cavity preservation 89

Central locking system 7

Cetane Number . . . . . . . . . . 84

Changing bulb s . . . . . . . . . . 1
21
Changing wheels 116
Chassis number 147
Child safety . 21
Child seats ........ . . . . . . . 21
Chi ld-proo f catch ......... 9

Cigarette lig hter 68

Cigarette lig h ter socket. 68
Cleaning and anti -corrosion treatment of

engine compartment . . . . . . . . 88

Clean ing veh ic le . . . . . . . . . . 85

C limat ronic 62
Clock .. 41
Cockpit . . . . . . . . . . 4

Cold starting aid 37
Compression rat io 134

Cons umption figures. . 137

Coolant additive 97
Coolant level 46, 97
Coolant tempera ture gauge 45

Cool ing system . . . . . . . . . . 97
Cruise control system 54

Cubic capacity 134

D Dash panel 4
Defrosting windows 57,60,62
Diesel fuel 84
Dimensions. 145

Dip lever 53

Direction indicators 48, 53
Do-it-yourself ......... .
112

Door locks . ..... . . 9
Doors . .. 9
Driver's seat
25

Driving abroad .... . 110
Driving economically 72
Driving tips ...... . ... ..... ..... . 71
Driving with four-wheel drive 79
Dust and pollen filter ...... . .. . . 104

1 48

Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX

E F H Electri
c windows 10.52 Fan . . .. 98 Hand brake 31 Emergency li ght s 51 Filling the tank ...... . . 81 Head restraints .. ............... 24
E me rgency startin g 128
Filter preheating .......... . . 84 Headlight flasher ........ .. . 53 Engine First
aid kit ........... . . . 112 Headlight range control ........... 51 -Code letters 147
Folding/sliding cover 30 Headlig ht washer system
55
- Data 134 Foot mats ............ . 31 Heated rear window 52 -Number 147 Four wheel drive 79 Heating
56 -Oil .. 92 Fresh air filte r ........ . 104 Height adjustable seat. 26
- Oil capacity. 146 Fresh air venti lation
58, 61 Height adjustable steering wheel
35
- Oil change intervals 2.95 Front fogligh ts ........... . .
50 High beams. ........... 48
- Oil consumption
94 Front
seats
25 Horn
4
- Oil level
..... . . .. . . 94 Fuel ........... . . . 82
- Oil pressure 47 -Additives. 83, 84
- Starting/stopping 36 -
Consumption ........ . 72,137 Engine compartment. 91 -Filter preh eating . 84 Identification
data
147
E ngine number. 147 -Gauge
45 Idling speed boost ......... 37 ~Environment -Saving
72 Ignition lock. . . . . . . . . 35
-Battery. . . . . . . . . . . . .
. . . . . . . .. 102 Fuel gauge Fuses. 45
119 Increasing
luggage space
I nertia reel belts ......... 27 14 -Brake fluid. . . . . . . . . . . . . . . . . . .. 99 InSide mirror . . . . . . . . . . . . 12 -Care ofcar. . . . . . . . . . . . . . . . . . .. -Coolant ...................... 85 98 G Inspection intervals
Instruments 95
39
-Driving with low emissions and n
oise......... ............... 72 Gear change marks
Gear stick ....... . . 39, 71 31 Interior
lights 67
-Engine oil .................... -En vironmentally conscious drivin g . . . . . . . . . . . . . . . . . . . . . .. - Exhaust gas system .... . .. . ...
95
72
74
Glove box light .......... .
Glow plugs
Gross vehicle
weight
67,126 37
143
- Filling th e tank ................ 81 -~~.......................... ~ -Maintenance. . . . . . . . . . . . . . . . . .. 2 - Old oil . ....................... 95 - Old tyres .................... 107 - Tyre pressure ................ 105 - Tvres .... . .. . . ............... 107 - Unfeade d fuel. . . . . . . . . . . . . . . .. 83 - Washing th e vehicle ........... 86 Exha..JS. gas system 74
149