1993 VOLKSWAGEN GOLF steering

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTE NA NCE
Engine c ompartmen t
Page
Engine oil dip sti ck . . 94
2 - Eng ine o
il filler openi ng ... ...... . 94
3 - Coolant exp ansion ta nk .. 97
4 -ATF-dip sti ck " . . . . . . . . . . . .. . 96
5 - Power assist ed steering flu id r eservoir '
6 ­ Brak e fl uid re se rvo ir .
7 - Wi nd sc reen w ash er c on tainer
8 ­ Battery .
Attention
Particular care should be taken
when working in the engine com­
partment!

• Switch off engine. remove ignition key_
•
Pull handbrake on firmly.
• Move gear lever into neutral or
"P" position.

• Allow engine to cool off.
• As long as the engine is at op­
erating temperature:
-Do not put your hand into the
radiator fan. it could switch on
suddenly.
-Do not open the radiator cap be­
cause the cooling system is
under pressure.
• Avoid causing short circuits in
the electrical system -particu­
larly at the battery -.
. .. 96
. .. 99
10 3
100
• If tests have to be ca rried o ut with the engine running. there is an additional dang e r present from rotating parts - e.g . ribbedl V-belts, alternator, ra d iator fan etc. -and fro m the high voltage ignition system.
Attention m ust be paid to the w arn ings given in this Instruc­tion Manual and to the generally ap plicable safety regulations.
When topp ing up fluids one should ensure that they are not mistaken. one for the other, under any circum ­stances. otherwise serious fu nc­tional defects will result.
rJjh So that leaks are quickly de­(!J!J tected the ground underneath the vehicle should be checked reg­ularly. If spots as caused by oil or other operating fluids can be seen, the vehicle should be taken to the workshop for checking.
91

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTENANCE
Automatic transmission fluid (ATF)*
The ATF' ) level must however be
checked between the interva ls given in the
Service Schedule. To do this the vehicle
must be standing on a level surface. The level must only be checked when the ATF is warm ( approximate ly 10 km afte r starting
from cold the ATF will reach the required
temperature). If ATF is cold or too hot the
reading w ill be incorrect.
The engine must be running at idling speed,
the handbrake must be appl ied and the se­
lector lever at "N ".
To check, pull dipstick (see Fig .) out. wipe
w ith a clea n lint -free rag and then insert it fully again.
Pull the dipstick out and check ATF level. When the ATF is warm the level must
11 Automat ic Transm is sion Fluid

- Spe cif ic ati on ATF Dexr on®

be between the two marks -other­
w ise the vehicle must be taken to a Volks­
wagen dealer without delay so that they can find the reason for the incorrect level. It is not sufficient to merely top up or drain off ATF.
Changing oil
The ATF must be changed at the intervals
given in Service Schedule .
r£il:-, Because of the disposal prob­~lems, the special tools necessary and the specialist knowledge re­quired, the ATF changing should preferably be donfY'by a Volkswagen dealer.
Note
• No additives may be mixed with ATF
Power assisted steering
The reservoir is located in the engine com­

partment nex t to the battery.

The power assisted steering is fil led with

our hydraulic oil G 002 000.

The leve l can only be checked With the en­

gine at normal operating temperature but

not running .

The oil level should always be between the
"MAX." and "MIN" m arks. When the leve l
has dropped down below the "MIN" mark

the power assisted steering should be
ched:ed at a Volkswagen dealer. It is not

suff iCient merely to top up with hy draulic oil.

96

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTENANCE

Balancing wheels
The wheels on new vehicles are balanced.
H owever when the vehicle is ru nning vari­
o us influences can cause th e w hee ls to be­
come unbalanced and this causes steering
v ib ration .
As imba lance also inc
reases steering, sus­pens ion and tyre wear the wheels should be balanced again. Furthe rmore a wheel
should a lway s be rebalanced when the tyre has been repaired or when a ne w tyre has been fitted.
Incorrect wheel alignment
Incor rect whee l a lign men t no t only causes
excessive, usually uneven tyre wear but can also impair the car's safe hand ling. If un­usual tyre wear is noticed, contact a Volks­
wagen dealer.
Wear indicators
At the bottom of the tread of the original
tyres there are 1 .6 m m high "w ear indica­
t ors" running across the tread -see fig.
There
are 6 - 8 of these indicators - accord­ing to make -even ly spaced around the tyre
circumference. Marks on the walls of the
t yre (f or example the letters "T W I" or
tr
iangles) show the locations of the wear
indi c ators.
Attention • At the latest when then the tyres are worn down to the wear indicators they must be renewed without delay. • Worn tyres are detrimental to roadholding, particularly at high speeds on wet roads. Moreover the vehicle tends to aquaplane sooner.
Note
When tread depth is down to 1.6 mm
measured in the tread groove next to the
wear indicato r bar - the offic ial perm issible
min im um tread depth has been reached (in
export countries this figure may dj"fer)
106

Downloaded from www.Manualslib.com manuals search engine DO-lT-YOURSELF
• The emergency lights must be switched
on on both vehicles -unless local regula­
tions differ.
•
Turn ignition key to "Drive" position so that the steering wheel is free and the turn
signals, horn, and, if necessary, the wind­
screen wiper and washer can be used.
•
As the brake servo only works when the
engine is running, considerab ly more pres­
sure is required on the brake pedal when
the engine is not running
•
On vehicles with power assisted steer­
ing more force is required to turn steering
wheel when engine is not running.
• When there
is no lubricant in the manual
gearbox/automatic gearbox, the vehicle
may
on l y be towed with driving wheels
lifted.
Tow starting
The following points must be
noted when tow starting:
• Before moving off, engage 2nd or 3rd
gear .
• Switc h ignition
on. • As soon as engine starts, depress clutch and move gear lever into neutral to avoid
running into the towing vehicle.
• On vehicles with a catalytic con­verter the engine must not be started by towing the vehicle in ex­
cess of 50 mll. Because then, fuel can pass into the converter and cause damage.
• For technical reasons tow start­ing a vehicle with an automatic gearbox is not possible.
Towing
When towing vehicles with an auto­matic gearbox, the following points
must be noted in addition to the details on the previous page :
• Selector lever
at " N". • Do not have the vehicle towed faste r
than 30 mph (50 km/h)
• Do not
tow further than 30 miles (50 km).
If the vehicle has to be towed long dis­
tances it mu st be lifted at the front.
Reason: When the engine
is not running ,
the gearbox oi l pump is not working and the
gearbox is not adequately lubricated fo r
high speeds or long distances .
• With a breakdown vehicle the vehicle
may only be suspended at the front.
Reason: If given a rear suspended tow, the
drive shafts turn backwards . The plane tary
gears
in the automatic gearbox then turn at
such high speeds that the gearbox will be severely damaged in a short time .
1) Does not apply to Diese l e ng ines wi h cata­
lytic conve rter
Note for the Golf syncro:
• The veh icle can be towed like any two­
wheel drive Golf.
• With a recovery vehicle the car
can be
towed with front or rear wheels suspended.
If the vehicle has to be towed with the rear
wheels lifted and the rear wheels cannot
turn freely, one must ensure that the free­
wheel
in the rear axle has not been bridged
beforehand by driving vehicle in reverse. To reintroduce the freewheel action the gear
lever must be moved briefly in to 1 st gear
wi th ignition on and then back in to neutral.
1 30

Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX

E F H Electri
c windows 10.52 Fan . . .. 98 Hand brake 31 Emergency li ght s 51 Filling the tank ...... . . 81 Head restraints .. ............... 24
E me rgency startin g 128
Filter preheating .......... . . 84 Headlight flasher ........ .. . 53 Engine First
aid kit ........... . . . 112 Headlight range control ........... 51 -Code letters 147
Folding/sliding cover 30 Headlig ht washer system
55
- Data 134 Foot mats ............ . 31 Heated rear window 52 -Number 147 Four wheel drive 79 Heating
56 -Oil .. 92 Fresh air filte r ........ . 104 Height adjustable seat. 26
- Oil capacity. 146 Fresh air venti lation
58, 61 Height adjustable steering wheel
35
- Oil change intervals 2.95 Front fogligh ts ........... . .
50 High beams. ........... 48
- Oil consumption
94 Front
seats
25 Horn
4
- Oil level
..... . . .. . . 94 Fuel ........... . . . 82
- Oil pressure 47 -Additives. 83, 84
- Starting/stopping 36 -
Consumption ........ . 72,137 Engine compartment. 91 -Filter preh eating . 84 Identification
data
147
E ngine number. 147 -Gauge
45 Idling speed boost ......... 37 ~Environment -Saving
72 Ignition lock. . . . . . . . . 35
-Battery. . . . . . . . . . . . .
. . . . . . . .. 102 Fuel gauge Fuses. 45
119 Increasing
luggage space
I nertia reel belts ......... 27 14 -Brake fluid. . . . . . . . . . . . . . . . . . .. 99 InSide mirror . . . . . . . . . . . . 12 -Care ofcar. . . . . . . . . . . . . . . . . . .. -Coolant ...................... 85 98 G Inspection intervals
Instruments 95
39
-Driving with low emissions and n
oise......... ............... 72 Gear change marks
Gear stick ....... . . 39, 71 31 Interior
lights 67
-Engine oil .................... -En vironmentally conscious drivin g . . . . . . . . . . . . . . . . . . . . . .. - Exhaust gas system .... . .. . ...
95
72
74
Glove box light .......... .
Glow plugs
Gross vehicle
weight
67,126 37
143
- Filling th e tank ................ 81 -~~.......................... ~ -Maintenance. . . . . . . . . . . . . . . . . .. 2 - Old oil . ....................... 95 - Old tyres .................... 107 - Tyre pressure ................ 105 - Tvres .... . .. . . ............... 107 - Unfeade d fuel. . . . . . . . . . . . . . . .. 83 - Washing th e vehicle ........... 86 Exha..JS. gas system 74
149

Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX
J Jack 11 4, 117 Jack sockets . 117
Jumper cable 128
K Keys. 6 Kick-down
33
L Lap belt 16
Leather care ....... .
87
L ifting vehicle . . .......... .
13 1
Lighting ....... .
50
Lighting sw itch .
50
Locks . .
... 9 Lubricant add iti ves .
96
Lubricants .
92
Luggage boot
light
.. 67, 126
Luggage compartment 28
Luggage compartment cover . 30
Luggage compartment light 67, 126
Lumbar support 26
M M + S tyres 109,
139
Maintenance .. 2 M ake-up mirror . . 66 M anual gearbo x 31 Masking headlights 110 Max
imu m speed ..... .. .. . 136 Mesh partition 29
Mileage recorder 39
Mirror heating
..... ... . . . 12
Mirrors . 12
Mobile
telephones. ... . . .. .. 111 Modifications 111 Multi function indicator ......... .
42
150
N Number plate lighting
125
o Octane number .. ... .. . .
82
Oil capacity ...... .. . .
146 011 change intervals
95
Oil change intervals 2 Oil consumption .
94
Oil dipstick
- Automatic gearbox
..... ... . 96 -Engine . . .. ..... . 94 Oil pressure ......... .
47
O il spec ifications
92
O il
s. . .. .... . .
92 Output. . ... . . . .... .. .... .
134
Outside mirrors
12
P Paint care ..... . . .
86
Paint number 147
Par
king. 74 Par . ing lights 53 Par ing lock .. . 32
Pedals 31 Performance .... . ... .... ........ . 136
Petro l,
- Quality .
82
Petrol additives . .
...... .
. 83
Pollen filter . . . . 104
Power assisted steering 96
R Radio ..... 127
Reading light . . . . . . . . . . . . . . . . . . . . 67
Rear foglight . . . . . . . . . . . 50
Rear lights. . . . . . . . . . . . . . . . . . 1 25
Rear seat . 27
Rear
window w ash/wipe 55 Releas ing tank flap . 82
Renewa l of parts ........ .. . ... 111 Restraint systems 13, 21
Rev counter . .... ...... 41 Reverse gear . . . . . . . . . . 32 Reversing lights . . .. 3 1
Roof load . . . . . . . . . . . . .. 70 , 143
Roof load carrying system 70
Roof rack . 70
Roof
ra i ling 70
Running in . . . . . . . . . . . . . . . .. 71