Page 659 of 1254
INJECTION
PUMP
fa
F.
l
b4rd|b6gle' Assembly
(cont'd)
FEI ini.clid pump
rclai.a indnetun '4",
as Indlcaled o
Tum lu6l inj.clion pump
lao', and cmove sedice lool
KV11229542, Tiqhten screw lo @lain pump
6v€r.
Whd dghrenhg 3@sB, h. oEtul not lo &6lch Inn.r
Alt6r ttghidtn! &@i nak6.u€ ro(or stth !.8 mo€
4. Make
6uE d
veshaftandg€ara€ass.mbledprcpa y,as
Oo nor lotgst bunp6r rubb6e
5. l.sialldde6 shatt to housi.g, engaging dive shaft key wnh
B€ eElul not ro sEtch oil s.sl3 .nd inn.r sEll of hou.lngl
6 S€r d v6 shdfis n€ilp:6llello lim6r.
EC€sS
Page 692 of 1254
OUICK€LOW
SYSTEM
Description
IL
] lJL
11- .-
i tj.
--[-
H" J--
jI
JL|L
-I-i;L
ftdr>T" ri!__
liii ru
^'lr
I
L,-.1
Wh€nlhsig.irion k6y i6 ns€nedtntothe
key cyti.d6r, th6.on-
trcl lnit luhs on
lhe elay and 'high
levol" 6ler c curcnt llo$
lhrcuqh lh€
Alow pluqs
and heats $€m up quickly.
When the
ign lion 6wilch is tlmed o., th€ onrrclunl luhs
on the indie-
lor. Atler T1 seconds have pssd
lrom k€y in, the codot unit
ions oll lh6 indi€tor. whil€
chnklng, the €lay rcma n5
on.
Th€ rc ay aulomalica
ly tums olt an€r T. s€6nd.
hav€ p4sed
EF & EC€91
Page 697 of 1254
OUICK.GLOW
SYSTEM E
C,omponent Parta
Basic Check (Cont'd)
WATEB TEMPEBATURE SENSOF
Check warer
lBmp.€turc sensor rcsistance,
KEY.IN SIVITCH
ch€ck @ntinully belween leminals ot key.i. swilch 6n..ctor
IGNITION KEY ANO ALTEBNATOF
EC€96
Page 917 of 1254
TROUBLE
DIAGNOSES
KEY POINTS
WHAT Vehicle model
WHEN Da!e. Frequencies
WHEFE Boad condilions
HOW OpeBing @ndlions,
W€alher condilions. How
to Periorm T.ouble Diagnoses tor Ouick
and Accurate Repair (Com'd)
DIAGNOSNC WOFKSHEET
The€ are many kinds ol opoaling €rdilions lhal l6ad lo cus'
tom6fcomolainE. €ven illh€ svsrem i6 nomal.
A good
qEsp
ol such @ndilions can make ircubre-shootng
In g€ne€|,
leel ngs for a pobl€m
d€p6nd on 6ach.lslome/s
infomalion. ll s lhorclo€ imDodanl
to lullv
undeBtand
the
symploms or und.f whal condlion. a cuslomdr
@mprains
Mrk€ Aood !s€
of
a diagnostic worksheei slcti as the one
shown below in oder lo lliize arihe conolaints tor aoubre
Aes ABs
lE siw
I GE€r ! orh€')
BR.43
Page 950 of 1254

ON-VEHICLE
SEFVICE
Chechng Steering Wheel
Play
1. With whe€ls n a st.aighl-ahead position,
.he.k
$eennq shel play:
35 nn (l3a
in) or rBg
2. ll il is
nol wilh n
specilicaton, check sreefng gear
bly when lbnl suspension and axle, stoeing g€ar
bly a.d stee ng column arc mounled cor€crly.
Checking Neutral Position
on Steering Wh€el
PFECHECKING
. Make
sure lhat wheel al gnmenl
ls corect.
Reter to s€clion FA lor S.D.S.
. Ve
ry $at
lh6 ste€ing g€ar
is centered belo@ rcmoving
CHECKING 1. Check thal lh€ sl6e ng wheel
s n
ihe neutGl posilion
wh€n d/v ng
6iraight ahead.
2. ll il is not n
lhe ieu.lralposlion, remove lh6 sl€erng wheel
and @insiall il coreoi y.
3 lr
the neuta posilion
is bolwo€n lwo s€iared
teeih, roosen
lie-rcd lock nul and mov€ 1le-bd n
lhe opposib dnedion
by rhe sam€ amolnt
o. both left aid ighl sides ro @m,
pensale lor eror in lhe neuiEl posllon.
Checking Gear Housing
Movement
1. Check lhe moveneni
of sleerinq g€.r
hols.g dling sta-
lionary steedn! on a dry paved
surlace
Apply a lorc6 ol 49 N (5
kg. 11 lb) lo sbennA wh€el to
dreck lhe gear
holsng movement.
Turn otl ignilion key whle.hecking
oi models €qupp€d
Mov€n€nr ol ger
ha.lng:
+2 mm
{+Ooa In)
or te
2. ll moleme.t
ex.eeds lhe lml, replace mount
i.sulalor
alter contirminq pop6f
insla lalion
ot gear
housing clamps.
Front
Wheel Tuming Angle
1 Rotaie
steeing whee all lh€ way ighl
and lefir measure
Tuming.ngl. ol tull turG:
R€t r lo sclion FA ior
S.OS,
2 I il is not w(hin
.pe.licaiion, check rack srbk6.
ReGr to S,D,S.
A
iat/
a -<-), *-"
ST-c
Page 990 of 1254
INSTBUMENT
PANEL
a, Dlsnnccl g@nd
Lmindlbm brtLry in adEn@.
b. Be @Etul not to $Flch pad
rnd olher prds.
BEMOVAL -
lmlrument psnel
a8s€mbly
O R€mov6
d€6nng wh€.|. B6ler lo S-r s.clion "STEEBING WHEEL AND STEEBING COLUMN".
G) Bemove
owerand
upper6lumn 6v€6
and key
escuLheon.
Befrove hood opeier handle
O Bemove
drive/s side lower
i
O Remove
combinaton mele..
R€mov€ m€id hamoss conneclo€ and sp€6dom6l€r c.bl€.
@ R€move
clusl€f id c.
C) Aemove
pockel
deck
R€move sening scGw lor healef and A/C contro unll.
O R€mov€
aud o sysiom pads.
R€mov€ aud o hah.ss.
R€ m ov€ ani6nn. l66d€r.
O R€move
inslrumenl lowq panelcenter.
O Remove
pa$engers
sde lower insirumonl cov6f.
@ R€mov€
€inlorc€d panel.
@ Remove
leh and righl Instumenl low6r cov.re.
@ R€mov6
deifcl€r
s lo
6 R€mov€
inslrum€nt pan€
ass.mbly.
INSTALLANON
Beve6e lhe prccedu€s
descfbed abov€.
Pay albrnion $ s nol to e6tch th6 p5n3
(plBric).
ourinq in.rrlbdon, lh
lhe dqcrlng parls
p@kaly.
A o
ts
1il
It
8F.16