
Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these.
All parts should be replaced and
all necessary repairs done before you or anyone else drives the ve\
hicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY. To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30 or
10W-30), see “Engine Oil” in the Index.
2. CHASSIS LUBRICATION -Lubricate the front suspension, king pin
bushings, steering linkage, transmission, and transfer case shift\
linkage,
parking brake cable guides, propshaft splines
(2 wheel drive), brake
pedal springs, and clutch pedal springs at the intervals specif\
ied.
If you have a 3500 HD, lubricate the king pins and king pin bushings
every
1,500 miles (2500 km) for Maintenance Schedule 1, or every 3,000
(5000 km) for Maintenance Schedule 2.
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication
or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION -Lubricate the clutch fork
ball stud through the fitting on the clutch housing. Lubricant \
must be
added “sparingly” to the fitting, as only.
0066 Ib. (.003 kg) is required to
lubricate the ball stud surface. Do not add lubricant more often than the
intervals in the Maintenance Charts.
Too much lubricant will damage
the clutch
assembly.
4. ENGINE IDLE SPEED ADJUSTMENT (DIESEL ENGINES)* -Adjust to
the specifications shown on the underhood label. You must use
calibrated test equipment.
5. COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See “Engine Coolant” in the Index for the proper\
coolant and
mixture
to use in your vehicle.
Also inspect the hoses and replace them if they i cracked, swollen, or
deteriorated. Tighten all hose clamps (except consrant tension clamps).
Remove debris and clean the outside of the radiator and air c\
onditioning
condenser. Wash the radiator neck.
To ensure proper operation, pressure
test the radiator and cap.
* An Emission Control Service
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23. EXHAUST PRESSURE EGULATOR VALVE INSPECTION* -Check that
the valve works properly. Correct any binding. Inspect hoses fo\
r cracks,
chafing or decay. Replace parts
as needed.
24. TIRE AND WHEEL ROTATION AND INSPECTION -For proper wear
and maximum tire life, rotate tires
at the first 6,000 miles (10 000
kilometers) for Schedule I (t) or 7,500 miles (12 500 kilometers) for
Schedule
II (.) and then every 15,000 miles (25 000 kilometers)
thereafter.
Follow the instructions and patterns shown in Section 6.
Check tires for uneven wear or damage. If irregular or premature wear is
apparent, check wheel alignment.
Also, check for damaged wheels. See
“Tires” in the Index for more information.
For dual wheels, whenever the vehicle, wheels, or fasteners are new\
,
have the wheel fastener torque set at the first 100,
1,000 and 6,000
miles
(160, 1600 and 10 000 km).
For
3500 H.D. Models, block the tires opposite those being removed to
keep the vehicle from rolling.
25.
DRIVE AXLE SERVICE -Check readfront axle fluid level and add as
needed. Check constant velocity joints and axle seals for leaki\
ng.
Locking differential-Drain fluid at first oil change and refill. Check
fluid level and add as needed at subsequent oil changes. In dusty
areas, or trailer towing applications drain fluid at every
15,000 miles
(24 135 kilometers) and refill$
every oil change. In dusty areas,
or trailer towing applications, drain
fluid every 15,000 miles
(24 135 kilometers) and refi1l.t
Standard differential -Check fluid level and add as needed at
More frequent lubrication may be required on heavy-duty or off-road
use.
26. BRAKE SYSTEM INSPECTION -When the engine oil is changed,
inspect the lines
and hoses for proper hookup, binding, leaks, cracks,
chafing, etc. Check the parking brake adjustment, and the fluid level in
the master cylinder.
A low fluid level can indicate worn disc brake pads
which may need to be serviced$
*An Emission Control Service
tA fluid loss in these systems may indicate a problem. Have them
inspected and repaired
at once.
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Scheduled Maintenance Services
When the wheels are removed for rotation, inspect disc brake p\
ads for wear
and rotors for surface condition.
Also inspect drum brake linings for wear and
cracks. Inspect other brake parts, including drums, wheel cylind\
ers, parking
brake, etc., at the same time. Remove any rust
or dirt from the wheel and
mounting surfaces before mounting the wheel.
Inspect brakes more often if driving habits or conditions result in
frequent braking.
Owner Checks and Services
Listed below are owner checks and services which should be made at the
time period specified to help ensure proper safety, emission pe\
rformance, and
dependability of your vehicle.
Be sure any necessary repairs are completed at once. Whenever \
any fluids
or lubricants are added to your vehicle, make sure they are the proper ones,
as shown in this Section.
At Least Once a Month
Tire inflation pressure check --Check the tires for proper inflation. If they
are low, inflate them to the level specified on the certification label
or on the
tire inflation charts. See “Loading Your Vehicle” or “Inflation-Tire Pressure” in
the Index.
At Least Once a Year
Key lock cylinder lubrication --Lubricate key lock cylinders with engine oil.
See the “Recommended Fluid and Lubricants” chart in this section.
Transmission neutral or clutch start switch operation
4 When you are doing this check, the vehicle could move suddenly. If
it does, you or others could be injured. Follow the steps below. I
1. Before you start, be sure you have enough room around the veh\
icle.
2. Firmly apply both the manual parking brake and the regular bra\
ke. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work only in
P (Park) or N (Neutral).
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On manual transmission vehicles, put the shift lever in N (Neutral), push the
clutch down halfway, and try
to start the engine. The starter should work only
when the clutch is pushed down all the way to the floor.
Steering column lock operation -While parked, try to turn the key to Lock
in each gear shift position.
With an automatic transmission, the key should turn to
Lock only when the
gear shift is in
P (Park).
On vehicles with a key release lever,
try to turn the key to Lock without
pressing the lever. The key should turn to
Lock only with the key lever
depressed.
On all vehicles, the key should come out only in
Lock.
Parking brake and transmission
P (PARK) mechanism operation -
A
When you are doing this check, your vehicle could begin to move.
You
or others could be injured and property could be damaged.
Make sure there
is room in front of your vehicle in case you begin
to roll. Be ready to apply the regular brake at once should the
vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping yo\
ur foot
on the regular brake, set the manual parking brake.
CAUTION
To check the parking brake: With the engine running and the
transmission in
N (Neutral), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the parking brake only.
To check the “Park” mechanism’s holding ability: Apply the \
regular brake
and shift to
P (Park). Release the manual parking brake, then slowly
release the regular brake.
Lap and shoulder belts condition and operation -Inspect belt system,
including: webbing, buckles, latch plates, retractors, guide loop\
s and anchors.
Have a belt assembly replaced if the webbing has been cut or otherwise
damaged.
Body Lubrication Service -Lubricate all body door hinges with engine oil.
Also lubricate the tailgate, tailgate handle pivot points, and \
tailgate mounted
spare tire carrier
(if equipped). Lubricate the body hood, fuel door and rear
compartment hinges, latches and locks including interior glove b\
ox and
console doors, and any folding seat hardware. Lubricate the hoo\
d safety lever
pivot and prop rod pivot.
More frequent lubrication may be required when
exposed to a corrosive environment.
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Skidding ..................................... 4-23
Stuck
in Deep Snow .... 4-56, 5-31
Through Water
............... 2-1 5, 4-34
Uphill
.......................................... 4-28
Winter
........................................ 4-53
With a Trailer
............................ 4-60
Drunken Driving
........................... 4-1 0
E
Electrical System ......................... 6-37
Add-on Equipment
................... 6-67
Engine
Adding Coolant
... 5-1 1, 5-13, 6-27
Air Cleaner
................................ 6-1 6
Block Heater
.......... 2-16, 3-5, 6-16
Computer Command Control
System
..................................... 6-45
Coolant
............................ 6-25, 6-68
Coolant Temperature Gage
...... 2-77
Cooling System
......................... 5-10
Crankcase .................................. 6-69
Exhaust
..................................... 2-28
Fan Noise
.................................. 5-1 6
Identification
................... 6-65, 6-68
Leaving Vehicle While Running
....................... 2-26
Oil (See
“Oil”)
Overheating ................................. 5-8
Running While Parked
............. 2-29
Starting
...................................... 2-1 4
Equipment, Add-on
...................... 6-48
Exhaust System
........................... 6-45
F
Fan Noise ...................................... 5-1 6
Filter Replacement Chart
............ 6-69
Finish
Care
............................................ 6-61
Damage
..................................... 6-62
Automatic Transmission
........... 6-17
Brake
.......................................... 6-32
Fluid Capacities
.................................. 6-68
Coolant
....................................... 5-11
Front Axle ................................. 6-24
Hydraulic
Clutch ....................... 6-21
Leak Check
............................... 6-35
Manual Transmission
............... 6-20
Power Steering
......................... 6-29
Radiator
..................................... 5-13
Rear Axle
.................................. 6-24
Recommended Fluids
.............. 7-25
Transfer Case
............................ 6-23
Windshield Washer
........ 2-40, 6-31
Four-wheel Drive
............... 2-30, 6-23
Transfer Case
................. 2-30, 6-23
Front Axle
..................................... 6-24
Fuel
.................................................. 6-4
Filling Your Tank
......................... 6-6
Foreign Countries
....................... 6-6
Gage
.......................................... 2-76
Gasolines
for Cleaner Air ......... 6-5
Tank Capacity
........................... 6-69
Fuses and Circuit Breakers
.......... 6-43
Fuse Block
................................ 6-44
Headlights
................................. 6-43
Power Windows and
Other Power Options
........... 6-44
Trailer Wiring Harness
............. 6-44
Windshield Wipers
................... 6-44
G
Gages .................................. 2-66, 2-76
Coolant Temperature Gage
..... 2-77
Fuel Gage
.................................. 2-76
Odometer
................................... 2-66
Oil Pressure Gage
.................... 2-78
Speedometer
............................. 2-66
Tachometer
................................ 2-67
Trip Odometer
........................... 2-67
Voltmeter
................. ................. 2-79
Glove Box
..................................... 2-56
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INDEX
H
Halogen Bulbs .............................. 6.38
Hazard Warning Flashers
.............. 5-2
Head Restraints
.............................. 1-5
Headlights
............... 2-46, 6-38, 6-43
Composite
.................................. 6-39
High Beam Indicator Light
...... 2-74
High-Low Beam
............. 2-38, 4-36
Reminder
................................... 2-47
Replacement
................... 6-37, 6-72
Sealed Beam
............................. 6-38
Heating System (with AIC)
........... 3-5
Rear (Wagon Models)
................ 3-8
Rear Window Defogger
........... 3-11
System Controls
......................... 3-6
Heating System (without AIC)
..... 3-4
Fan Knob ..................................... 3-4
Function Lever
............................ 3-4
Rear Window Defogger
........... 3-1 1
Temperature Lever ...................... 3-4
Highway Hypnosis
........................ 4-46
Hitches
........................................... 4-59
Hood
Latches and Hinge ................... 6-36
Release
........................................ 6-8
Horn
............................................... 2-35
Hydraulic Clutch
........................... 6-21
Grease Fitting
............................ 6-23
Hydroplaning
................................. 4-38
1
If You’re Stuck In Sand, Mud,
Ice or Snow
.............................. 5-31
Ignition Switch
.............................. 2-1 1
Inflation-Tire Pressure ................. 6-49
Instrument Panel
.......................... 2-62
Standard Cluster
....................... 2-64
J
Jack and Tools ............................. 5-18
Removal ..................................... 5-1 8
Storage
............................ 5-29, 5-30
Jump Starting
................................. 5-3
K
Key Release Lever ....................... 2-13
Keys
................................................. 2-3
L
Lights ............................................. 2-46
Brake System Warning
............ 4-17
Bulb Replacement .................... 6-37
Charging System Light
........... 2-71
Check Gages Light
.................. 2-73
Dome
......................................... 2-48
Front Parkingnurn Signal
........ 6-40
Headlights (See “Headlights”)
Indicator
..................................... 2-68
Operation
................................... 2-37
Reading
..................................... 2-49
Roof Marker
.............................. 6-42
Service Engine
Soon ..... 2-72, 6-45
Rear
........................................... 6-42
Replacement Chart
.................. 6-72
Side Marker
.............................. 6-41
Underhood Reel
....................... 2-50
Loading Your Vehicle
........ 4-25, 6-46
Add-on Equipment
................... 6-48
Lubrication
..................................... 6-35
Accelerator Control System
.... 6-35
Constant Velocity Joints
......... 6-36
Front Axle
................................. 6-24
Front Shock Absorbers
........... 6-34
Front Suspension and Steering Linkage
................... 6-34
Front Wheel Bearings
.............. 6-34
Tailgate Handle
......................... 6-37
Hydraulic Clutch Grease Fitting
....................... 6-23
Hood Latches and Hinge
........ 6-36
Lock Cylinders
.......................... 6-36
Propeller Shaft Slip Splines
... 6-36
Rear Axle
.................................. 6-24
Recommended Lubricants
...... 7-25
Transfer Case
............................ 6-23
Luggage Carrier
........................... 2-80
Body
........................................... 6-36
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M
Maintenance Other Items
............................... 6-34
Periodic Inspections
................. 7-24
Record
............................... 7.3. 7-27
Scheduled Maintenance
.. 7.4. 7-1 8
Underbody
................................ 6-62
When Towing a Trailer
............. 4-63
Master Cylinder (See “Brakes”)
Mirrors
........................................... 2-51
Convex Outside
........................ 2-52
Electric Outside
........................ 2-52
Inside
.......................................... 2-51
Model Reference
............................... III
Multifunction Lever ...................... 2-36
...
Turn SignalLane
Change Indicator
........... 2-37, 2-75
0
Odometer ....................................... 2-66
Off-Road Driving (See “Driving”)
Off-Road Recovery
..................... 4-20
Oil ..................................................... 6-9
Additives
................................... 6-1 5
Disposal of Used ...................... 6-1 6
Pressure Gage
.......................... 2-78
To Check
................................... 6-1 0
What Kind to Use .................... 6-12
When
to Add ............................ 6-10
When
to Change ...................... 6-1 5
Owner Checks and Services ...... 7-22
Parking On Hills
...................................... 4.49
Over Things That Burn
............ 2-27
Torque Lock (Automatic
Transmission)
............. 2.24. 4-52
Your Vehicle (Manual Transmission)
........................ 2-26
Parking Brake
............................... 2-23
Passing
Other Vehicles .... 4.21. 4-61
Pavement Markings
........................ 4-8
Periodic Maintenance
Power Inspections
................................ 7-24
Door Locks
.................................. 2-7
Steering
..................................... 4-18
Steering Fluid
........................... 6-29
Winches
..................................... 4-64
Product Service Publications
....... 8-6
R
Radiator Pressure Cap ................ 6-28
Radio (See “Audio Systems”)
Rear Window Defogger
.............. 3-11
Recommended Fluids And Lubricants
......................... 7-25
Recovery Hooks
........................... 5-32
Replacement Parts
...................... 6-68
Reporting Safety Defects
............. 8-4
Road Signs
..................................... 4-2
Roadside Assistance
..................... 8-5
Rocking Your Vehicle
.................. 5-32
S
Safety Belts .................................. 1-13
Center Passenger
........... 1-27, 1-29
Cleaning
..................................... 6-60
Checking Restraint System
.... 1-47
Child Restraints
........................ 1-36
Children
...................................... 1-34
Driver Position
.......................... 1-20
Extender
.................................... 1-46
Lap Shoulder
............................ 1-21
Larger Children
......................... 1-44
Proper Wear
............................. 1-20
Questions and Answers
.......... 1-18
Rear Seat
.................................. 1-30
Replacing After a Crash
......... 1-47
Right Front Passenger
............ 1-27
Small Children and Babies
..... 1-34
Use During Pregnancy
............ 1-26
Why They Work ....................... 1-15
Adults
......................................... 1-20
Reminder Light
......................... 1-19
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Safety Chains ............................... 4-60
Scheduled Maintenance
Seats Safety Warnings and Symbols
..... 0-2
Services
............................ 7-4, 7-1 8
Controls
........................................ 1-2
Easy Entry Seat
.......................... 1 -6
Manual Front
............................... 1 -2
Power Driver‘s
............................ 1-3
Rear Folding
................................ 1-8
Reclining
..................................... 1-3
Removable
................................. 1-1 1
Seatback Latches
....................... 1-5
(AIR) System
............................ 6-45
Do-It-Yourself
............................... 6-3
Parts Identification Label
......... 6-67
Publications
........................ 8-6, 8-8
Replacement Parts and Filter Recommendations
.................. 6-69
Service Engine
Soon Light ......... 2-72
Service Station Checks
............... 7-28
Shift Indicator Light
.......... 2-22, 2-74
Shifting Into Park
......................... 2-24
Single Belt Accessory Drive
....... 6-34
Spare Tire
..................................... 5-1 8
Removal ..................................... 5-20
Storage ....................................... 5-30
Specification Charts ..................... 6-68
Speedometer
................................. 2-66
Starting Your Engine
................... 2-1 4
Column Shift Lever
.................. 2-25
In Emergencies
......................... 4-1 9
Tips ............................................. 4-1 8
Storage Compartments ................ 2-55
Other
.......................................... 2-6 1
Sun Visors .................................... 2-53
Secondary
Air Injection
Service
Steering
......................................... 4-18
T
Tachometer ................................... 2-67
Tailgate
............................................ 2-7
Electric Glass Release ............. 2-34
Theft
.............................................. 2-10
Thermostat
.................................... 6-28
Tilt Wheel
..................................... 2-35
Tires
............................................... 6-48
Balancing
................................... 6-55
Chains
........................................ 6-56
Changing a Flat
............. 5-16, 5-20
Flat
............................................. 5-16
Hub CapsNVheel Nut Caps
.... 5-22
Inspection and Rotation
.......... 6-52
Loading
...................................... 6-46
New ............................................
Pressure ..................................... 6-49
Spare (See “Spare Tire”)
Uniform Tire Quality Grading
. 6-54
Torque Lock
........................ 2-24, 4-52
Towing
A Trailer ..................................... 4-56
Backing Up
............................... 4-61
Following Distance
................... 4-61
Hitches
....................................... 4-59
Maintenance
.............................. 4-63
Towing Your Vehicle
...................... 5-7
Traffic Lights
................................... 4-7
Trailer Brakes
.............................. 4-60
Towing
........................................ 4-56
Wiring Harness
......................... 2-82
Trailering Package
........................ 6-47
Transfer Case
..................... 2-30, 6-23
Transmission Automatic
.................................. 2-17
Five-Speed Manual
.................. 2-20
Fluid ................................. 6-1 7, 6-20
Fluid, To Add
.................. 6-1 9. 6-21
Fluid.
To Check .............. 6-18. 6-20
6-53
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