
Featurns & Controls 
30 
Oil Pressure Gage 
Standard  Ciusier 
Tachometer 
Cluster 
K2116 
K2117 
The  oil  pressure  gage  shows  the  engine  oil  pressure  in  psi  (\
pounds  per square  inch)  when  the  engine 
is running.  Canadian  vehicles  indicate  pressure 
in  kPa  (kilopascals).  Oil  pressure  may  vary  with  engine  speed\
,  outside 
temperature  and 
oil viscosity,  but  readings  above  the  low  pressure  zone 
indicate  the  normal  operating  range. 
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A reading in the  low  pressure  zone  may  be caused  by  a  dangerouslv low oil 
level  or  other  problem  causing  low  oil  pressure.  Check  your  oi\
l  as  soon  as 
possible. 
CAUTION 
Don’t keep driving if the oil pressure is low. If you do, your engine 
can become so hot that it catches on fire, You or others could be 
burned. Check your oil as soon as possible and have your vehicle 
serviced. 
e NOTICE 
I 
Damage to your  engine  from  neglected  oil  problems  can  rnstly at,, 
not  covered  by  your  ‘Avanty. 
I 
Voltmeter 
Standard  Cluster 
14 
Tachometer  Cluster 
19 
GL 
K2336 
When  your  engine  is  not  running,  but  the  ignition  is  on  (in \
 the Run position), 
this  gage 
shows your  battery’s  state of charge  in DC volts. When the engine 
is  running,  the  gage  shows  the  condition 
of the  charging  system.  Readings 
between  the  low  and  high  warning  zones  indicate  the  normal  ope\
rating  range. 
Readings  in  either  warning  zone  indicate  a  possible  problem  in \
 the  electrical 
system. 
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Using  Solvent-Type  CIeaner on Fabric 
First,  see if you  have to use  solvent-type  cleaner  at  all. Some  spots  and 
stains  will  clean 
off better  with  just  water  and  mild  soap. 
If you  need to use it, then: 
Gently  scrape  excess  soil from  the  trim  material  with  a  clean,  dull  knife 
or  scraper.  Use  very  little cleaner,  light  pressure  and  clean  cloths 
(preferably  cheesecloth).  Cleaning  should  start  at  the  outside \
 of the  stain, 
“feathering”  toward  the  center.  Keep changing 
to a  clean  section  of the 
cloth 
. 
When  you  clean a stain  from  fabric,  immediately  dry  the  area  with  an  air 
hose,  hair dryer,  or  heat  lamp 
to help  prevent a cleaning  ring.  (See 
previous  NOTICE.) 
Fabric  Profection 
Your  vehicle  has  upholstery  that  has  been  treated  with  ScotchgardTM  \
Fabric 
Protector,  a 
3M product.  ScotchgardTM  protects  fabrics  by repelling  oil  and 
water,  which  are the  carriers 
of most  stains.  Even  with  this  protection,  you 
still  need 
to clean  your  upholstery  often to keep it looking  new. 
Further  information  on  cleaning  is  available  by  calling 
1-800-433-3296 (in 
Minnesota, 
1-800-642-61  67). 
Special  Cleaning  Problems 
Greasy or Oily Stains: Like  grease,  oil,  butter,  margarine,  shoe  polish,  coffee 
with  cream,  chewing  gum,  cosmetic  creams,  vegetable  oils,  wax  c\
rayon,  tar 
and  asp  ha1 
t . 
Carefully  scrape off excess  stain. 
Then  follow  the  solvent-type  instructions  above. 
Shoe  polish,  wax crayon,  tar  and  asphalt  will  stain if left  on  a  vehicle 
seat  fabric.  They  should  be  removed  as  soon  as  possible.  Be  c\
areful,  because  the  cleaner  will  dissolve  them  and  may  cause  them 
to bleed. 
Non-Greasy  Stains: Like  catsup,  coffee  (black),  egg,  fruit,  fruit  juice,  milk, 
soft drinks,  wine,  vomit,  urine  and  blood. 
Carefully  scrape off excess  stain,  then  sponge  the  place  with cool water. 
If  a  stain  remains,  follow  the  foam-type  instructions  above. 
If  an  odor  lingers  after  cleaning  vomit or urine,  treat  the  area  with  a 
watedbaking  soda  solution: 
1 teaspoon (5 ml) of  baking  soda to 1 cup 
(250 ml)  of  lukewarm  water. 
Finally, if needed,  clean  lightly  with  solvent-type  cleaner. 
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Scheduled Maintenance Services 
Explanation Of Scheduled  Maintenance  Services 
Below  are  explanations of the  services  listed  in the  maintenance  charts. 
The  proper  fluids  and  lubricants  to  use  are  listed  in this  section.  Make  sure 
whoever  services  your  vehicle  uses  these. 
All parts  should  be  replaced  and 
all  necessary  repairs  done  before  you  or  anyone  else  drives  the  ve\
hicle. 
1. ENGINE  OIL  AND OIL FILTER  CHANGE* -ALWAYS USE SG OR 
SG/CE  QUALITY,  ENERGY  CONSERVING II OILS OF THE PROPER 
VISCOSITY. To determine  the  preferred  viscosity  oil for  your  vehicle’s 
engine  (e.g.  SAE  5W-30  or 
10W-30), see  “Engine  Oil”  in the  Index. 
2. CHASSIS  LUBRICATION -Lubricate  the  front  suspension,  king  pin 
bushings,  steering  linkage,  transmission,  and  transfer  case  shift\
  linkage, 
parking  brake  cable  guides,  propshaft  splines 
(2 wheel  drive),  brake 
pedal  springs,  and  clutch  pedal  springs  at  the  intervals  specif\
ied. 
If you  have  a 3500 HD, lubricate  the  king  pins  and  king  pin  bushings 
every 
1,500 miles (2500 km)  for  Maintenance  Schedule 1, or  every 3,000 
(5000 km)  for  Maintenance  Schedule 2. 
Ball  joints  and  king  pin  bushings  should  not  be  lubricated  unl\
ess  their 
temperature  is 
10°F (-12”C), or  higher.  When  the  weather  is  cold,  let 
them  warm  up  before  lubrication 
or they  could  be damaged. 
Also, be  sure to check  all  the  vehicle  fluid  levels  at  this  time. 
3. 
CLUTCH FORK BALL  STUD  LUBRICATION -Lubricate  the  clutch  fork 
ball  stud  through  the  fitting  on  the  clutch  housing.  Lubricant \
 must  be 
added  “sparingly”  to  the  fitting,  as  only. 
0066 Ib.  (.003  kg)  is required to 
lubricate  the  ball stud  surface. Do not  add  lubricant  more  often  than  the 
intervals  in  the  Maintenance  Charts. 
Too much lubricant will damage 
the  clutch 
assembly. 
4. ENGINE  IDLE  SPEED  ADJUSTMENT  (DIESEL  ENGINES)* -Adjust  to 
the  specifications  shown  on  the  underhood  label.  You  must  use 
calibrated  test  equipment. 
5. COOLING  SYSTEM  SERVICE* -Drain,  flush  and  refill  system  with  new 
coolant.  See  “Engine  Coolant”  in  the  Index  for  the  proper\
  coolant  and 
mixture 
to use  in your  vehicle. 
Also inspect  the  hoses  and  replace  them if they i cracked,  swollen, or 
deteriorated.  Tighten  all  hose  clamps  (except  consrant  tension clamps). 
Remove  debris  and  clean  the  outside  of  the  radiator  and  air  c\
onditioning 
condenser.  Wash  the  radiator  neck. 
To ensure  proper  operation,  pressure 
test  the  radiator  and  cap. 
* An  Emission  Control  Service 
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23. EXHAUST  PRESSURE EGULATOR  VALVE INSPECTION* -Check  that 
the  valve  works  properly.  Correct  any  binding.  Inspect  hoses  fo\
r  cracks, 
chafing  or  decay.  Replace  parts 
as needed. 
24. TIRE  AND  WHEEL  ROTATION  AND  INSPECTION -For proper  wear 
and  maximum  tire life,  rotate  tires 
at the  first  6,000  miles  (10 000 
kilometers)  for  Schedule I (t) or 7,500 miles (12 500 kilometers)  for 
Schedule 
II (.) and  then  every 15,000 miles  (25 000 kilometers) 
thereafter. 
Follow the  instructions  and  patterns  shown  in Section 6. 
Check  tires  for  uneven  wear or damage. If irregular  or  premature  wear  is 
apparent,  check  wheel  alignment. 
Also, check  for  damaged  wheels.  See 
“Tires”  in  the  Index  for  more  information. 
For dual  wheels,  whenever  the  vehicle,  wheels,  or  fasteners  are  new\
, 
have  the  wheel  fastener  torque  set  at  the  first  100, 
1,000 and  6,000 
miles 
(160, 1600  and  10 000 km). 
For 
3500 H.D.  Models,  block  the  tires  opposite  those  being  removed to 
keep  the  vehicle  from  rolling. 
25. 
DRIVE AXLE SERVICE -Check  readfront  axle  fluid level  and  add  as 
needed.  Check  constant  velocity  joints  and  axle  seals  for  leaki\
ng. 
Locking  differential-Drain  fluid at first  oil change  and  refill.  Check 
fluid  level  and  add  as  needed  at  subsequent  oil changes.  In dusty 
areas,  or  trailer  towing  applications  drain  fluid at  every 
15,000 miles 
(24 135  kilometers)  and  refill$ 
every  oil change.  In dusty  areas, 
or trailer  towing  applications,  drain 
fluid  every  15,000  miles 
(24 135  kilometers)  and  refi1l.t 
Standard  differential  -Check fluid level  and  add  as  needed  at 
More  frequent  lubrication  may  be required  on heavy-duty  or  off-road 
use. 
26. BRAKE  SYSTEM  INSPECTION -When  the  engine  oil is  changed, 
inspect  the  lines 
and hoses  for  proper  hookup,  binding,  leaks,  cracks, 
chafing,  etc.  Check  the  parking  brake  adjustment,  and  the  fluid level  in 
the  master  cylinder. 
A low  fluid  level can  indicate  worn  disc  brake  pads 
which may  need  to  be  serviced$ 
*An  Emission  Control  Service 
tA fluid loss in  these  systems  may  indicate  a  problem.  Have  them 
inspected  and  repaired 
at once. 
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Scheduled Maintenance Services 
When  the  wheels  are  removed  for  rotation,  inspect  disc  brake  p\
ads  for  wear 
and  rotors  for  surface  condition. 
Also inspect  drum  brake  linings  for  wear  and 
cracks.  Inspect  other  brake  parts,  including  drums,  wheel  cylind\
ers,  parking 
brake,  etc.,  at  the  same  time.  Remove  any  rust 
or dirt  from  the  wheel  and 
mounting  surfaces  before  mounting  the  wheel. 
Inspect  brakes  more  often  if  driving  habits  or conditions  result  in 
frequent  braking. 
Owner Checks and Services 
Listed  below  are  owner  checks  and  services  which  should  be  made at  the 
time  period  specified  to  help  ensure  proper  safety,  emission  pe\
rformance,  and 
dependability  of  your  vehicle. 
Be  sure  any  necessary  repairs  are  completed  at  once.  Whenever  \
any  fluids 
or lubricants  are  added  to your  vehicle,  make  sure  they  are  the  proper  ones, 
as  shown  in this  Section. 
At Least Once a Month 
Tire  inflation  pressure check --Check the  tires  for  proper  inflation. If they 
are  low,  inflate  them  to  the  level  specified  on  the  certification  label 
or on  the 
tire  inflation  charts.  See  “Loading  Your  Vehicle”  or “Inflation-Tire  Pressure”  in 
the  Index. 
At Least Once a Year 
Key  lock  cylinder  lubrication --Lubricate  key  lock  cylinders  with  engine oil. 
See  the  “Recommended  Fluid  and  Lubricants”  chart  in this  section. 
Transmission  neutral  or  clutch  start  switch  operation 
4 When  you  are  doing  this check,  the  vehicle  could  move  suddenly. If 
it  does,  you or others  could  be  injured.  Follow  the  steps  below. I 
1. Before  you  start,  be  sure  you  have  enough  room  around  the  veh\
icle. 
2. Firmly  apply  both  the  manual  parking  brake  and  the  regular  bra\
ke.  See 
“Brakes”  and  “Parking  Brake”  in the  Index. 
Do not  use  the  accelerator 
pedal. 
3. Be ready to turn off the engine  immediately if it starts. 
4. On  automatic  transmission  vehicles, try to  start  the  engine  in each  gear. 
The  starter  should  work  only  in 
P (Park)  or N (Neutral). 
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On  manual  transmission  vehicles,  put  the  shift  lever in N (Neutral),  push  the 
clutch  down  halfway,  and  try 
to start  the  engine.  The  starter  should  work  only 
when  the  clutch  is pushed  down  all the  way  to the  floor. 
Steering  column  lock operation -While  parked, try to turn  the  key  to Lock 
in  each  gear  shift  position. 
With  an  automatic  transmission,  the  key  should  turn  to 
Lock only  when  the 
gear  shift  is  in 
P (Park). 
On  vehicles  with  a key  release  lever, 
try to turn  the  key  to Lock without 
pressing  the  lever.  The  key  should  turn  to 
Lock only  with  the  key  lever 
depressed. 
On  all  vehicles,  the  key  should  come  out  only  in 
Lock. 
Parking  brake and  transmission 
P (PARK) mechanism  operation - 
A 
When  you  are  doing  this check, your vehicle could begin to move. 
You 
or others  could be injured  and  property  could be damaged. 
Make  sure  there 
is room in front  of your  vehicle  in case  you  begin 
to roll. Be ready to apply  the regular  brake at once  should  the 
vehicle  begin  to move. 
Park  on  a fairly  steep  hill,  with  the  vehicle  facing  downhill.  Keeping  yo\
ur  foot 
on  the  regular  brake,  set  the  manual  parking  brake. 
CAUTION 
To check  the  parking  brake:  With  the  engine  running  and  the 
transmission  in 
N (Neutral),  slowly  remove  foot  pressure  from  the  regular 
brake  pedal. 
Do this  until  the  vehicle  is  held  by  the  parking  brake  only. 
To check  the  “Park”  mechanism’s  holding  ability:  Apply  the \
 regular  brake 
and  shift  to 
P (Park).  Release  the  manual  parking  brake,  then  slowly 
release  the  regular  brake. 
Lap  and  shoulder  belts  condition  and  operation -Inspect  belt system, 
including:  webbing,  buckles,  latch  plates,  retractors,  guide  loop\
s  and  anchors. 
Have  a  belt  assembly  replaced  if the  webbing  has  been  cut  or  otherwise 
damaged. 
Body  Lubrication  Service -Lubricate all body  door  hinges  with  engine  oil. 
Also  lubricate  the  tailgate,  tailgate  handle  pivot  points,  and  \
tailgate  mounted 
spare  tire carrier 
(if equipped).  Lubricate  the  body  hood,  fuel  door  and  rear 
compartment  hinges,  latches  and  locks  including  interior  glove  b\
ox  and 
console  doors,  and  any  folding  seat  hardware.  Lubricate  the  hoo\
d  safety  lever 
pivot  and  prop  rod  pivot. 
More frequent  lubrication  may be  required  when 
exposed  to a corrosive  environment. 
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