1993 CHEVROLET PLYMOUTH ACCLAIM service indicator

operator that the PCM has entered a Limp-in mode.
During Limp-in Mode, the PCM attempts to keep the
system operational. The malfunction indicator signals
the need for immediate service. In limp-in mode, the
PCM compensates for the failure of certain components
that send incorrect signals. The PCM substitutes for
the incorrect signals with inputs from other sensors. Signals that can trigger the Malfunction Indi-
cator lamp (Check Engine Lamp).
² Engine Coolant Temperature Sensor
² Manifold Absolute Pressure Sensor
² Throttle Position Sensor
² Battery Voltage Input
² An Emission Related System (California vehicles)
² Charging system
The malfunction indicator (Check Engine Lamp) can
also display diagnostic trouble codes. Cycle the ignition
switch on, off, on, off, on, within five seconds and any
diagnostic trouble codes stored in the PCM will be
displayed. Refer to the 3.3L and 3.8L Multi-Port Fuel
InjectionÐOn-Board Diagnostics section of this Group
for Diagnostic Trouble Code Descriptions.
DATA LINK CONNECTORÐPCM OUTPUT
The data link connector provides the technician with
the means to connect the DRBII scan tool to diagnosis
the vehicle.
TRANSAXLE CONTROL MODULEÐPCM OUTPUT
The PCM supplies the following information to the
electronic automatic transaxle control module through
the CCD Bus:
² battery temperature
² brake switch input
² engine coolant temperature
² manifold absolute pressure (MAP)
² speed control information
ELECTRIC EGR TRANSDUCER (EET)
SOLENOIDÐPCM OUTPUT
The electronic EGR transducer (EET) contains an
electrically operated solenoid and a back-pressure
transducer (Fig. 16). The PCM operates the solenoid.
The PCM determines when to energize the solenoid.
Exhaust system back-pressure controls the transducer. When the PCM energizes the solenoid, vacuum does
not reach the EGR valve. Vacuum flows to the EGR
valve when the PCM de-energizes the solenoid. When exhaust system back-pressure becomes high
enough, it fully closes a bleed valve in the transducer.
When the PCM de-energizes the solenoid and back-
pressure closes the transducer bleed valve, vacuum
flows through the transducer to operate the EGR valve. De-energizing the solenoid, but not fully closing the
transducer bleed hole (because of by low back- pressure), varies the strength of vacuum applied to
the EGR valve. Varying the strength of the vacuum
changes the amount of EGR supplied to the engine.
This provides the correct amount of exhaust gas re-
circulation for different operating conditions.
FUEL INJECTORSÐPCM OUTPUT
The fuel injectors are electrical solenoids (Fig. 17).
The injector contains a pintle that closes off an ori-
fice at the nozzle end. When electric current is sup-
plied to the injector, the armature and needle move a
short distance against a spring, allowing fuel to flow
out the orifice. Because the fuel is under high pres-
sure, a fine spray is developed in the shape of a hol-
low cone. The spraying action atomizes the fuel,
adding it to the air entering the combustion cham-
ber. The injectors are positioned in the intake mani-
fold.
The fuel injectors are operated by the PCM. They
are energized in a sequential order during all engine
operating conditions except start up. The PCM ini-
tially energizes all injectors at the same time. Once
Fig. 16 Electric EGR Transducer (EET) Assembly
Fig. 17 Fuel InjectorÐ3.3L Engine
14 - 152 FUEL SYSTEMS Ä

FLUID LEVEL AND CONDITION
The transmission and differential sump have a
common oil sump with a communicating opening
between the two. The torque converter fills in both the PPark and N
Neutral positions. Place the selector lever in PPark to
check the fluid level. The engine should be running
at idle speed for at least one minute, with the
vehicle on level ground. This will assure com-
plete oil level stabilization between differential
and transmission. The fluid should be at normal
operating temperature (approximately 82 C. or 180 F.).
The fluid level is correct if it is in the HOTregion
(cross-hatched area) on the oil level indicator. Low fluid level can cause a variety of conditions
because it allows the pump to take in air along with the
fluid. As in any hydraulic system, air bubbles make the
fluid spongy, therefore, pressures will be low and build
up slowly. Improper filling can also raise the fluid level too
high. When the transaxle has too much fluid, the gears
churn up foam and cause the same conditions which
occur with a low fluid level. In either case, the air bubbles can cause over heat-
ing, fluid oxidation, and varnishing, which can inter-
fere with normal valve, clutch, and accumulator opera-
tion. Foaming can also result in fluid escaping from the
transaxle vent where it may be mistaken for a leak. Along with fluid level, it is important to check the
condition of the fluid. When the fluid smells burned,
and is contaminated with metal or friction material
particles, a complete transaxle overhaul is needed. Be
sure to examine the fluid on the dipstick closely. If
there is any doubt about its condition, drain out a
sample for a double check. After the fluid has been checked, seat the dipstick
fully to seal out water and dirt.
SELECTION OF LUBRICANT
It is important that the proper lubricant be used in
the 41TE transaxle. MOPAR tATF PLUS (Automatic
Transmission FluidÐtype 7176) should be used to aid
in assuring optimum transmission performance. Flu-
ids of the type labeled DEXRON II Automatic Trans-
mission Fluid are not recommended . DEXRON II
can be used only if the recommended fluid is not
available. If more than a small amount of DEXRON II
is used shudder or shift quality problems may result. It
is important that the transmission fluid be maintained
at the prescribed level using the recommended fluids.
SPECIAL ADDITIVES
Chrysler Corporation does not recommend the addi-
tion of any fluids to the transaxle, other than the
automatic transmission fluid listed above. An excep- tion to this policy is the use of special dyes to aid in
detecting fluid leaks. The use of transmission sealers
should be avoided, since they may adversely affect
seals.
FLUID AND FILTER CHANGES
When the factory fill fluid is changed, only fluids
labeled MOPAR tATF PLUS (Automatic Transmis-
sion fluid) Type 7176 should be used. A filter change
should be made at the time of the oil change. Also
the magnet (on the inside of the oil pan) should be
cleaned with a clean, dry cloth. If the transaxle is disassembled for any reason, the
fluid and filter should be changed.
FLUID DRAIN AND REFILL
(1) Raise vehicle on a hoist (See Lubrication,
Group 0). Place a drain container with a large open-
ing, under transaxle oil pan. (2) Loosen pan bolts and tap the pan at one corner
to break it loose allowing fluid to drain, then remove
the oil pan. (3) Install a new filter and O-ring on bottom of the
valve body. (4) Clean the oil pan and magnet. Reinstall pan
using new MOPAR tAdhesive Sealant. Tighten oil
pan bolts to 19 N Im (165 in. lbs.).
(5) Pour four quarts of MOPAR tATF PLUS (Au-
tomatic Transmission Fluid) Type 7176 through the
fill tube. (6) Start engine and allow to idle for at least one
minute. Then, with parking and service brakes ap-
plied, move selector lever momentarily to each posi-
tion, ending in the park or neutral position. (7) Add sufficient fluid to bring level to 1/8 inch
below the ADD mark. Recheck fluid level after transaxle is at normal op-
erating temperature. The level should be in the HOT
region (Fig. 3).
To prevent dirt from entering transaxle, make cer-
tain that dipstick is seated into the dipstick fill tube
(Fig. 4).
ROAD TEST
Prior to performing a road test, be certain that the
fluid level and condition, and control cable adjust-
ment have been checked and approved.
Fig. 3 Oil Level Indicator
Ä TRANSAXLE 21 - 93

WHEELSÐTIRES
CONTENTS
page page
SPECIFICATIONS ........................ 8
TIRE SERVICE PROCEDURES .............. 1 WHEELS SERVICE PROCEDURES
........... 6
TIRE SERVICE PROCEDURES INDEX
page page
Cleaning of Tires .......................... 1
General Information ........................ 1
Pressure Gauges ......................... 2
Radial-Ply Tires ........................... 1
Repairing Leaks .......................... 3
Rotation ................................ 3 Spare TireÐCompact
...................... 1
Tire Inflation Pressures ..................... 2
Tire Noise or Vibration ..................... 3
Tire Wear Patterns ........................ 3
Tread Wear Indicators ...................... 3
GENERAL INFORMATION
Throughout this group, references may be made to a
particular vehicle by letter or number designation. A
chart showing the breakdown of these designations is
included in the Introduction Section. Tires are designed for the vehicle and provide the
best overall performance for normal operation. The
ride and handling characteristics match the vehicle's
requirements. With proper care they will give excellent
reliability traction, skid resistance and tread life. They
have load carrying capacity, when properly inflated, to
operate at loads up to the specified Maximum Vehicle
Capacity. Driving habits have more effect on tire life than any
other factor. Careful drivers will obtain, in most cases,
much greater mileage than severe or careless drivers. A
few of the driving habits which will shorten the life of
any tire are:
² Rapid acceleration and deceleration
² Severe application of brakes
² High-speed driving
² Taking turns at excessive speeds
² Striking curbs and other obstacles
Radial ply tires can be more susceptible to irregular
tread wear. It is very important to follow the tire
rotation interval shown in the section on Tire
Rotation to achieve a greater tread life potential.
RADIAL-PLY TIRES
Radial-ply tires improve handling, tread life, and
ride quality and decrease rolling resistance. Radial-ply tires must always be used in sets of four
and under no circumstances should they be used on
the front only. However, they may be mixed with temporary spare tires when necessary,
but reduced speeds are recommended. Radial-ply tires have the same load carrying capac-
ity as other types of tires of the same size. They also
use the same recommended inflation pressures.
SPARE TIREÐCOMPACT
The compact spare tire is designed for emergency
use only. The original tire should be repaired and re-
installed at the first opportunity. Refer to Owner's
Manual for complete details.
TIRE CHAINS
Tire snow chains may be used on certainmodels.
Refer to Owner's Manual for more information.
CLEANING OF TIRES
Remove protective coating on tires before delivery
of vehicle, otherwise it could cause deterioration of
tires. Remove protective coating by applying warm wa-
ter, letting it soak one minute, and then scrubbing
the coating away with a soft bristle brush. Steam cleaning may also be used for cleaning.
DO NOT use gasoline or wire brush for cleaning.
DO NOT use mineral oil or an oil-based solvent.
Ä WHEELSÐTIRES 22 - 1

(4) Remove nuts holding console to floor bracket.
(5) Position front seats full rearward.
(6) Raise console storage bin cover and remove bot-
tom mat. (7) Remove screws holding bottom of storage bin to
floor bracket. (8) Remove screws holding console side panels to
instrument panel. Disengage hook and loop fasteners
and separate side panels from console. (9) Disconnect shift indicator cable and clip from
shift mechanism through right side panel opening, if
equipped with automatic transaxle. Refer to Group
8E, Instrument Panel and Gauges for proper service
procedures. (10) Disengage clips holding parking brake lever
cover to console and separate cover from vehicle. (11) Remove center instrument panel bezel. Refer
to Group 8E, Instrument Panel. Remove screws hold-
ing console to instrument panel. (12) Remove screws holding console to lower in-
strument panel. (13) Remove bolts holding console to forward floor
mounting bracket. (14) Remove gear selector knob.
(15) Separate console from floor and remove from
vehicle.
INSTALLATION
Reverse the preceding operation.
FLOOR CARPET
REMOVAL (FIG. 20)
(1) Remove cowl trim panels and scuff plates.
(2) Remove front seats and inboard seat belts. (3) Remove center arm rest and front console.
(4) Remove outboard seat belt lower attaching
bolts. (5) Remove left dash panel foot rest.
(6) Remove rear seat cushion.
(7) Pull carpet from under quarter trim covers.
(8) Fold carpet and remove through door opening.
INSTALLATION
Reverse the preceding operation.
OVERHEAD CONSOLE
REMOVAL (FIG. 21)
(1) Remove screws holding overhead console to re-
inforcement bracket. (2) Slide overhead console rearward to separate re-
inforcement bracket retainer tab from console. (3) Lower console from roof and disconnect wire
connectors.
INSTALLATION
Reverse The preceding operation.
Fig. 19 Center Console
Fig. 20 Floor Carpet and SilencersÐTypical
Fig. 21 Overhead ConsoleÐTypical
23 - 80 AJ-BODY Ä

REFRIGERANT SERVICE PROCEDURES INDEX
page page
Adding Partial Refrigerant Charge ............ 10
Charging Refrigerant SystemÐEmpty System . . . 11
Discharging Refrigerant System .............. 11
Evacuating Refrigerant System .............. 11
Manifold Gauge Set Connections ............. 9 Oil Level
............................... 12
R-12 Refrigerant Equipment ................. 8
Refrigerant Recycling ...................... 9
Sight Glass Refrigerant Level Inspection ........ 8
Testing for Refrigerant Leaks ............... 10
SIGHT GLASS REFRIGERANT LEVEL INSPECTION
The filter-drier is equipped with a sight glass (Fig.
1) that is used as a refrigerant level indicator only.
This sight glass is not to be used for A/C perfor-
mance testing. To check the refrigerant level re-
move the vehicle jack. Then clean the sight glass,
start and warm up engine, and hold rpm slightly
above idle (1100 rpm). Place the air conditioning con-
trol on A/C, RECIRC and high blower. The work
area should be at least 21ÉC (70ÉF). If a Fixed Dis-
placement type compressor does not engage, the re-
frigerant level is probably too low for the Low
Pressure Cut-Off switch to detect. Or, with a Vari-
able Displacement compressor, for the Differential
Pressure Cut-off to detect. If compressor clutch does
not engage, test the refrigerant system for leaks. If
compressor clutch engages, allow approximately one
minute for refrigerant to stabilize. View refrigerant
through sight glass. The suction line should be cold
to the touch and the sight glass should be clear.
If foam or bubbles are visible in sight glass, the re- frigerant level is probably low. Occasional foam or
bubbles are normal when the work area temperature
is above 43ÉC (110ÉF) or below 21ÉC (70ÉF). If suction
line is cold and occasional bubbles are visible in the
sight glass, block the condenser air flow. This will in-
crease the compressor discharge pressure. Do not al-
low engine to over heat. Bubbles should dissipate.
If not, the refrigerant level is low.
CAUTION: Do not allow engine to over heat while
blocking the condenser air flow.
WARNING: R-12 REFRIGERANT IS DETRIMENTAL
TO THE ENVIRONMENT WHEN RELEASED TO THE
ATMOSPHERE. DO NOT ADD R-12 REFRIGERANT
TO A SYSTEM THAT HAS A KNOWN LEAK.
The refrigerant system will not be low on (R-12)
unless there is a leak. Find and repair the leak be-
fore charging.
R-12 REFRIGERANT EQUIPMENT
WARNING: EYE PROTECTION MUST BE USED
WHEN SERVICING AN AIR CONDITIONING REFRIG-
ERANT SYSTEM. TURN OFF (ROTATE CLOCKWISE)
ALL VALVES ON THE EQUIPMENT BEING USED
BEFORE PROCEEDING WITH THIS OPERATION.
PERSONNEL INJURY CAN RESULT.
When servicing an air conditioning system, an A/C
charging station is recommended (Fig. 2). An (R-12)
refrigerant recovery/recycling device (Fig. 3) should
also be used. This device should meet SAE standards.
Contact an automotive service equipment supplier
for refrigerant recycling/recovering equipment. Refer
to the operating instructions provided with the
equipment for proper operation. A manifold gauge set (Fig. 4) must also be used in
conjunction with the charging and/or recovery/recy-
cling device. The service hoses on the gauge set be-
ing used should have manual (turn wheel) or
automatic back flow valves at the service port con-
nector ends. This will prevent refrigerant from being
release into the atmosphere.
Fig. 1 Filter Drier and Sight Glass
24 - 8 HEATING AND AIR CONDITIONING Ä

FIXED DISPLACEMENT COMPRESSORÐMODEL 10PA17 INDEX
page page
Compressor ............................. 24
Compressor Clutch/Coil Assembly ............ 24
Compressor Front Shaft Seal ............... 27 Compressor High-Pressure Relief Valve
....... 30
Refrigerant System Diagnosis ............... 30
COMPRESSOR
COMPRESSOR NOISE
Excessive noise that occurs when the air condition-
ing is being used, can be caused by:
² Loose bolts
² Mounting brackets
² Loose clutch
² Excessive high refrigerant system operating pres-
sure Verify compressor drive belt condition, proper re-
frigerant charge and head pressure before compressor
repair is performed. For noise diagnostic procedures, refer to the Com-
pressor Noise and Compressor Clutch Diagnosis
chart in this section.
REMOVAL AND INSTALLATION
The A/C compressor may be removed and posi-
tioned without discharging the refrigerant system.
Discharging is not necessary if removing the A/C
compressor clutch/coil assembly, engine, cylinder
head, or generator.
WARNING: REFRIGERANT PRESSURES REMAIN
HIGH EVEN THOUGH THE ENGINE MAY BE
TURNED OFF. BEFORE REMOVING A FULLY
CHARGED COMPRESSOR, REVIEW THE SAFETY
PRECAUTIONS AND WARNINGS SECTION IN THIS
GROUP. DO NOT TWIST OR KINK THE REFRIGER-
ANT LINES WHEN REMOVING A FULLY CHARGED
COMPRESSOR. SAFETY GLASSES MUST BE
WORN.
(1) Disconnect Negative battery cable.
(2) Loosen and remove drive belts (refer to Group
7, Cooling System) and disconnect compressor clutch
wire lead. (3) Remove refrigerant lines from compressor (if
necessary). (4) Remove compressor attaching nuts and bolts.
(5) Remove compressor. If refrigerant lines were
not removed, lift compressor/clutch assembly and tie
it to a suitable component. To install, reverse the preceding operation. If nec-
essary, refer to Charging Refrigerant System in the
Refrigerant Service Procedures section.
COMPRESSOR CLUTCH/COIL ASSEMBLY
CLUTCH INOPERATIVE
The air conditioning compressor clutch electrical
circuit is controlled by the engine controller. The
controller is located in the engine compartment out-
board of the battery. If the compressor clutch does not engage:
Verify refrigerant charge.
If the compressor clutch still does not engage check
for battery voltage at the low pressure or differential
pressure cut-off switch located on the expansion
valve. If voltage is not detected, refer to:
² Group 8W, Wiring Diagrams.
² The appropriate Powertrain Diagnostic Procedures
Manual for diagnostic information. If voltage is detected at the cut-off switch, recon-
nect switch. Then check for battery voltage between
the compressor clutch connector terminals. If voltage is detected, perform A/C Clutch Coil
Tests.
CLUTCH COIL TESTS
(1) Verify battery state of charge. (Test indicator
in battery should be green). (2) Connect an ammeter (0-10 ampere scale) in se-
ries with the clutch coil terminal. Use a volt meter
(0-20 volt scale) with clip leads measuring voltage
across the battery and A/C clutch. (3) With A/C control in A/C mode and blower at
low speed, start the engine and run at normal idle. (4) The A/C clutch should engage immediately and
the clutch voltage should be within two volts of the
battery voltage. If the A/C clutch does not engage,
test the fusible link. (5) The A/C clutch coil is acceptable if the current
draw is 2.0 to 3.7 amperes at 11.5-12.5 volts at clutch
coil. This is with the work area temperature at 21ÉC
(70ÉF). If voltage is more than 12.5 volts, add electri-
cal loads by turning on electrical accessories until
voltage reads below 12.5 volts. If coil current reads zero, the coil is open and
should be replaced. If the ammeter reading is 4 am-
peres or more, the coil is shorted and should be re-
placed. If the coil voltage is not within two volts of
the battery voltage, test clutch coil feed circuit for
excessive voltage drop.
24 - 24 HEATING AND AIR CONDITIONING Ä

These systems do not allow EGR at idle. The 2.2L/
2.5L EGR systems operate at all temperatures. The
3.0L, 3.3L and 3.8L EGR systems do not operate
when coolant temperature is below 4.5ÉC (40É)F at
start-up. These systems activate when coolant tem-
perature reaches 77ÉC (170ÉF).
EGR SYSTEM ON-BOARD DIAGNOSTICS
The powertrain control module (PCM) performs an
on-board diagnostic check of the EGR system on all
California vehicles with EGR systems. The diagnos-
tic system uses the Electric EGR Transducer (EET)
for the system tests. The diagnostic check activates only during selected
engine/driving conditions. When the conditions are
met, the PCM energizes the transducer solenoid to
disable the EGR. The PCM checks for a change in the oxygen sensor signal. If the air-fuel mixture goes
lean, the PCM will attempt to enrichen the mixture.
The PCM registers a fault if the EGR system has
failed or degraded. After registering a fault, the PCM
turns on the malfunction indicator lamp (instrument
panel Check Engine light). The malfunction indicator
lamp indicates the need for immediate service.
If a problem is indicated by the malfunction indicator
lamp and a diagnostic trouble code for the EGR system,
check for proper operation of the EGR system. Use the
System Test, EGR Gas Flow Test and EGR Diagnosis
Chart. If the EGR system tests properly, check the sys-
tem using the DRBII scan tool. Refer to On-Board Di-
agnosis in the General Diagnosis sections of Group 14.
Also, refer to the DRBII scan tool and the appropriate
Powertrain Diagnostics Procedure manual.
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
TEST
WARNING: APPLY PARKING BRAKE AND/OR
BLOCK WHEELS BEFORE PERFORMING EGR SYS-
TEM TEST.
A failed or malfunctioning EGR system can cause
engine spark knock, sags or hesitation, rough idle,
and/or engine stalling. To ensure proper operation of
the EGR system, all passages and moving parts must
be free of deposits that could cause plugging or stick-
ing. Ensure system hoses do not leak. Replace leak-
ing components. Inspect hose connections between the throttle body,
intake manifold, EGR solenoid and transducer, and
EGR valve. Replace hardened, cracked, or melted
hoses. Repair or replace faulty connectors.
Check the EGR control system and EGR valve with
the engine fully warmed up and running (engine cool-
ant temperature over 150ÉF). With the transmission in
neutral and the throttle closed, allow the engine to idle
for 70 seconds. Abruptly accelerate the engine to ap-
proximately 2000 rpm, but not over 3000 rpm. The EGR
valve stem should move when accelerating the engine
(the relative position of the groove on the EGR valve
stem should change). Repeat the test several times to
confirm movement. If the EGR valve stem moves, the
control system is operating normally. If the control sys-
tem is not operating normally, refer to the EGR Diag-
nosis Chart to determine the cause.
EGR GAS FLOW TEST
The following procedure should be used to determine
if exhaust gas is flowing through the EGR system.
Connect a hand vacuum pump to the EGR valve
vacuum motor. With engine running at idle speed,
slowly apply vacuum. Engine speed should begin to
drop when applied vacuum reaches 2.0 to 3.5 inches.
Fig. 14 EGR MountingÐ3.3L and 3.8L Engines
Fig. 15 Electric EGR Transducer (EET) Assembly
Ä EMISSION CONTROL SYSTEMS 25 - 21