1993 CHEVROLET CAVALIER service

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
WIN)
Vehicle ldentification Number
This is the legal identifier for your
Chevrolet. It appears on a plate in the
front corner
of the instrument panel, on
the driver’s side. You can see it
if you
look through the windshield from
outside your vehicle. The VIN also
appears
on the Vehicle Certification and
Service Parts labels and the certificates
of title and registration.
Engine ldentification
The eighth character in your VIN is the
engine code for your
GM engine. This
code will help
you identify your engine,
specifications, and replacement parts
in
this section.
Service Parts Identification Label
You’ll find this label on your spare tire
cover or on the inside
of your trunk lid.
It’s very helpfbl
if you ever need to
order parts. On this label is:
Your VIN.
Its model designation.
Paint information.
A list of all product options and
special equipment.
Be sure that this label is not removed
from the vehicle.

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
Fuse Usage
Fuse Rating
(AMP.)
INSTLPS 5
ECM 10
CIG 15
RADIO2 10
GAUGES 10
PK/TURN HTR-AIC
WIPER
F/P
RADIO 1
CTSY
WINDOW CRUISE
TURN-BIU
S/LP FTP
ACC
HDLP
15
25
25
10
10
20
30
10
15
20
20
30
20
Circuitry
Instrument Panel Lamps
Electronic Control Module, Fuel Injectors Cigarette Lighter, Glove
Box Light
Radio Power Gauges, Audible Warning System, Cluster Telltales, TCC, Rear
Defogger Relay, Brake Transaxle Shift Interlock, Multiport Fuel
Injection
Park and Turn Lamps
Heater and A/C Power, Daytime Running Lights (Canada),
Anti-Lock Brakes
Windshield Wipers
Fuel Pump
Radio Memory, Digital Clock
Interior Lights, Horn, Power Locks, Audible Warning System,
Remote Liftgate Release, Check Oil Light
Power Window (Breaker)
Cruise Control
Turn Signal, Back-up Lamps Stop Lamps, Hazard Flashers
Flash-To-Pass
Power Locks, Rear Window Defogger (Breaker)
Headlamp (Breaker)
248

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
Capacities & Specifications
Engine Crankcase .................................... 4.0 quarts
When changing Jilter, up to I quart (I liter) more oil may be needed.
Automatic Transaxle
Pan Removal and Replacement ........................ 4.0 quarts
After Complete Overhaul
............................ 6.9 quarts
When draining or replacing torque converter, more fluid may be needed.
Manual Transaxle, 5-Speed
Cooling System
Complete Drain and Refill ........................... 2.0 quarts
2.2LL4
........................................... 11.7quarts
3.1LV6............................................ 14.2quarts 3.80
L
3.80 L
6.60 L
1.90 L
11.1 L
13.5 L
. . 250

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
Fluids & Lubricants
ITEM APPLICATION
Antifreeze Coolant ................. Year-Round Antifreeze for
(Ethylene Glycol Base) Coolant Mixtures
................
Chassis Lubricant ................. General Chassis Lube, etc. ..........
(Grease Gun Insert)
GM PART NUMBER
Delco Supreme ll@ Brake Fluid ...... Brake System and
Clutch Master Cylinder
...........
DEXRON %E Automatic ........... Automatic Transaxle ...............
Transmission Fluid
Synchromesh Transmission Fluid
..... Manual Transaxle .................
GM Hydraulic Fluid ............... Clutch Master Cylinder .............
Engine Oil ....................... Engine Lubrication ................
GM Engine Oil Supplement ......... See your dealer for advice ...........
(E.O.S.)
Engine Oil ..................... Hood, Trunk and Door Hinges
Power Steering Fluid
............... Power Steering System. .............
Windshield Washer Solvent .......... Windshield Washer Fluid
Dielectric Silicone Grease
........... Weatherstrips .....................
Spray-A-Squeak Silicone Lubricant ... General Purpose Silicone Lubricant,
Weatherstrips.
..................
1052753
1052497
SIZE
1 gal.
14 02.
1052535 16 oz.
105 1855 32 02.
12345881 1 gal.
12345349 32 oz.
12345347 16 oz.
See the
Index under Engine Oil.
1052367 16 oz.
1050017
1052884
12345579 (3.8
L)
(397 g)
(0.5 L)
(1.0 L)
(3.8 L)
(1 .o L)
(0.5 L)
(0.5 L)
32 02. (1 .O L)
16 oz. (0.5 L)
1 oz. (0.028 kg)
1052276 (aerosol) 4.5 oz. (127 g)
1052277
12 oz. (0.35 L)
252

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
Replacement Bulbs (CONT.)
INSIDE LIGHTS
Dome Light
Dome/Reading Lights Wagon Rear
Compartment and Base
.....................
Front ..............................................
Rear ..............................................
Heater & A/C Control ..................................
Indicator Lights High-Beam Indicator
..................................
Brake. Oil. Turn Signals ..............................
Tailgate Ajar .........................................
Charge. Malfunction Indicator. Fasten Safety Belts. Temp .....
PRNDL .............................................
GloveBox ...........................................
I’ A 254
BULB
562
168
194
74
194
194
168
37
74
194

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
Normal Maintenance Replacement Parts
Air Cleaner Element
2.2L L4 . . . . , . . . . . . . . . . . . . . . . . . AC Type A-1172C
3.1L
V6 . . . . . . . . . . . . . . . . . . . . . . . . AC Type A-1098C
2-24
. . . . . . . . . . . . . . . . . . . . . . . . AC Type A-925C
Engine Oil Filter
2.2L L4 . . . . . . . . . . . . . . . . . . . . . . AC Type PF-47
3.1L
V6 . . . . . . . . . . . . . . . . . . . . . . . . AC Type PF-51
2.2L L4
. . . . . . . . . . . . . . . . . . . . . . . AC Type CV-9OOC
3.1L V6
. . . . . . . . . . . . . . . . . . . . . . . . AC Type CV-892C
2.2L
L4 . . . . . . . . . . . . . . . . . . . . . . . AC Type eR44LTSMA
3.1L V6
. . . . . . . . . . . . . . , . . . . . . . . . AC Type eR44LTSM
PCV Valve
Spark Plugs
Gap: 1.14 mm (0.045 inch)
Gap: 1.14
mm (0.045 inch)
. . . 256

Downloaded from www.Manualslib.com manuals search engine I IMPORTANT
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
This part covers the maintenance
required for your Chevrolet. Your
vehicle needs these services to
retain its safety, dependability and
emission control performance.
Pian I
Section
Part 7
Maintenance Schedule
Have you purchased the
GM Protection Plan?
The Plan supplements your new vehicle warranties.
See your Chevrolet dealer for details.
Introduction
A Word About Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
Your Vehicle and the Environment
. . . . . . . . . . . . . . . . . . . . . . . , .260
How This
Part is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
Using Your Maintenance Schedules
. . . . . . . . . . . . . . . . . . . . . . . .262
Selecting the Right Schedule
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
Schedule1
............................................ 264
Schedule11
........................................... 266
Explanation of Scheduled Maintenance Services . . . . . . . . . . . . . .268
AtEachFuelFill
....................................... 271
AtLeastOnceaMonth
.................................. 271
At Least Twice a Year
. . . . . . . . . . . . . . . . . . . . . , . , . . . . . . . . . . .272
At Least Once a Year
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
C. Periodic Maintenance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . .275
D. Recommended Fluids & Lubricants . . . . . . . . . . . . . . . . . . . . . . . . .276
E. MaintenanceRecord ...................................... 279
A. Scheduled Maintenance Services
B. Owner Checks & Services
259 888

Downloaded from www.Manualslib.com manuals search engine How This Part is Organized
The remainder of this part is divided into five sections:
Section
A: Scheduled Maintenance Services shows what to
have done and how often. Some
of these services can be
complex,
so unless you are technically qualified and have
the necessary equipment, you should let your dealer’s
service department
or another qualified service center do
these jobs.
Performing maintenance work
on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the proper
tools and equipment for the job.
If you have any doubt,
have
a qualified technician do the work.
If you are skilled enough to do some work on your vehicle,
you will probably want to get the service information GM
publishes. You
will find a list of publications and how to get
them in this manual.
See the Index under Service
Publications.
Section B: Owner Checks & Services tells you what should
be checked whenever
you stop for fuel. It also explains what
you can easily do to help keep your vehicle
in good
condition.
Section
C: Periodic Maintenance Inspections explains
important inspections that your Chevrolet dealer’s service
department or another qualified service center should
perform.
Section
D: Recommended Fluids & Lubricants lists some
products GM recommends to help keep your vehicle
properly maintained. These products, or their equivalents,
should be used whether you do the work yourself or have it
done.
Section
E: Maintenance Record provides a place for you to
record the maintenance performed on your vehicle.
Whenever
any maintenance is performed, be sure to write it
down in this section. This
will help you determine when
your next maintenance should be done. In addition,
it is a
good idea to keep your maintenance receipts. They may be
needed to qualify your vehicle for warranty repairs.
26 I