1992 MAZDA PROTEGE window

CONTROL SYSTEM F
VB: Battery voltage
Incorrect voltage Possible cause
Always OV l ROOM 10A fuse burned l Open circuit in wiring from ROOM 10A fuse to ECU terminal 1A
Always OV
l Main relay malfunction (Refer to page F-171) l Open or short circuit in wiring from main relay to ECU terminal 1B
Always OV (Starter turns)
l Open or short circuit in wiring from or inhibitor switch (ATX) to ECU termi-
nal 1C
Always OV
Always Ve
Always 4.5~5.5U
l Main relay (FUEL INJ relay) malfunction (Refer to page F-171) l Open circuit in wiring from main relay to diagnosis connector terminal +B l Open or short circuit in wiring from diagnosis connector terminal MEN to
ECU terminal 1D
l Poor connection at ECU connector l ECU malfunction
l ECU malfunction
Always below
25v
Always Va MIL always ON
MIL never ON
l Short circuit in wiring from combination meter to ECU terminal 1E l ECU malfunction
l Open circuit in wiring from combination meter to ECU terminal 1E
l Poor connection at ECU connector l ECU malfunction
Always below
2.5V
Always VB No display on Self- * Main relay (FUEL INJ relay) malfunction (Refer to page F-171)
Diagnosis Checker
l Open circuit in wiring from main relay to diagnosis connector terminal +B
“88” displayed and
l Open or short circuit in wiring from diagnosis connector terminal FEN to
buzzer sounds con- ECU terminal 1F
tinuously
l Poor connection at ECU connector l ECU malfunction
Always OV
l Short circuit in wiring from igniter to ECU terminal 1G
Always below 1 .OV (Headlights OK)
l Open or short circuit in wiring from headlight relay to ECU terminal 1H
(Refer to page F-171)
Always OV
Always VB
Always OV Illumination lamp
ON when rear
window defroster
switch ON
Illumination lamp
never ON
Approx. 5V (California)
Always OV (Canada)
l Short circuit in wiring from diagnosis connector terminal TEN to ECU termi-
nal II
l Open circuit in wiring from diagnosis connector terminal TEN to ECU termi-
nal II
l Open circuit in wiring from diagnosis connector terminal GND to ground
l Open or short circuit in wiring from rear window defroster switch to ECU
terminal 1 J
l Open circuit in wiring from ignition switch to rear window defroster switch l Rear window defroster switch malfunction (Refer to page T-21)
l Open circuit in wiring from ECU terminal 1K to ground
l Short circuit in wiring from ECU terminal 1K to main relay (FUEL INJ relay)
23UOFX-14: 2
f-1 59

S
BODY
INDEX ........................................................ 2
HOOD ........................................................
COMPONENTS ........................................ t
FRONT FENDER PANEL .............................. ;I
COMPONENTS ........................................ S- ::
FRONT DOOR ............................................. S- 8
COMPONENTS ........................................ S- 8
FRONT SIDE WINDOW REGULATOR AND
GLASS ..................................................... s- 10
COMPONENTS ........................................ s- 10
FRONT DOOR LOCK AND OPENER .............. S- 13
COMPONENTS ........................................ s- 13
REAR DOOR ............................................... s- 15
COMPONENTS ........................................ s- 15
REAR SIDE WINDOW REGULATOR AND
GLASS ..................................................... s- 17
COMPONENTS ........................................ s- 17
REAR DOOR LOCK AND OPENER ...........
.-. ...
S- 19
COMPONENTS ........................................ s- 19
REAR HATCH ............................................. s- 20
COMPONENTS ........................................ s- 20
REAR HATCH LOCK AND OPENER.. .............
S- 22
COMPONENTS ........................................ s- 22
POWER DOOR LOCK SYSTEM.. ................... S- 23
STRUCTURAL VIEW .................................. S- 23
TROUBLESHOOTING GUIDE ...................... S- 24
DOOR LOCK SWITCH ............................... S- 28
DOOR LOCK CONTROL ............................ S- 26
DOOR LOCK TIMER AND RELAY ............... S- 26
POWER WINDOW SYSTEM .......................... S- 27
STRUCTURAL VIEW .................................. S- 27
TROUBLESHOOTING GUIDE.. .................... S- 28
MAIN POWER WINDOW SWITCH.. .............. S- 31
POWER WINDOW SUB-SWITCH.. ................ S- 32
POWER WINDOW MOTOR ......................... S- 32
TRUNK LID .................................................
s- 33
COMPONENTS ........................................ s- 33
TRUNK LID LOCK AND OPENER.. ................ S- 35
COMPONENTS ........................................ s- 35
FUEL FILLER LID AND OPENER ................... S- 37
COMPONENTS ........................................ s- 37
FRONT BUMPER ......................................... s- 39
COMPONENTS ........................................ s- 39
REAR BUMPER ........................................... s- 40
COMPONENTS ........................................ s- 40
REAR SPOILER ........................................... s- 41
COMPONENTS ........................................ s- 41
MOLDING, PROTECTOR, GARNISH .............. S- 42
UPPER WINDSHIELD MOLDING,
A-PILLAR GARNISH ................................ S- 42
REAR WINDOW MOLDING (PROTEGE) ........ S- 43
REAR WINDOW MOLDING (HATCHBACK) ... S- 44
ROOF MOLDING ...................................... S- 46
BELTLINE MOLDING ................................ S- 48
SIDE PROTECTOR.. .................................. S- 49
RADIATOR GRILLE, LOWER GRILLE
MOLDING ................................................. s- 51
COMPONENTS ........................................ S- 51
REAR FINISHER.. ........................................
S- 52
COMPONENTS ........................................ S- 52
COWL GRILLE ............................................ s- 53
COMPONENTS ........................................ s- 53
EXTRACTOR CHAMBER ..............................
COMPONENTS ........................................ g-
- ;; OUTSIDE MIRROR ....................................... s- 54
TROUBLESHOOTING GUIDE.. .................... S- 54
POWER OUTSIDE MIRROR SWITCH ............ S- 55
POWER OUTSIDE MIRROR.. ...................... S- 56
COMPONENTS ........................................ s- 66
WINDSHIELD .............................................. S- 58
PREPARATION ......................................... S- 58
COMPONENTS ........................................ S- 58
QUARTER WINDOW GLASS ......................... S- 62
COMPONENTS .................. ..T ................... S- 82
REAR WINDOW GLASS ............................... S- 63
PREPARATION ......................................... S- 63
COMPONENTS ........................................ S- 63
WINDSHIELD WIPER AND WASHER ............. S- 87
TROUBLESHOOTING GUIDE.. .................... S- 67
WIPER MOTOR ........................................ s- 70
WASHER MOTOR ..................................... s- 71
WINDSHIELD WIPER AND WASHER
SWITCH ................................................ s- 71
COMPONENTS ........................................ S- 72
REAR WIPER AND WASHER ........................ S- 74
TROUBLESHOOTING GUIDE.. .................... S- 74
REAR WIPER MOTOR ............................... s- 77
REAR WASHER MOTOR ............................ s- 77
REAR WIPER AND WASHER SWITCH.. ........ S- 77
COMPONENTS ........................................ S- 78
SLIDING SUNROOF ..................................... S- 80
TROUBLESHOOTING GUIDE.. .................... S- 80
MOTOR ASSEMBLY .................................. S- 81
SUNROOF RELAY .................................... S- 82
SUNROOF SWITCH
(OVERHEAD CONSOLE) .......................... S- 82
COMPONENTS ........................................ S- 83
HEADLINER ................................................ S- 89
COMPONENTS ........................................ S- 89
DASHBOARD .............................................. s- 94
COMPONENTS ........................................ s- 94
TRIM .......................................................... s- 97
COMPONENTS ........................................ s- 97
FLOORMAT ................................................ s- 99
COMPONENTS ........................................ s- 99
SEAT BELT ................................................ S-l 00
COMPONENTS ........................................ S-l 00
SEAT BELT .............................................. S-l 02
BUCKLE SWITCH ..................................... s-102
PASSIVE SHOULDER BELT SYSTEM.. .......... S-103
STRUCTURAL VIEW .................................. s-103
TROUBLESHOOTING GUIDE.. .................... S-104
PASSIVE SHOULDER BELT MOTOR.. .......... S-106
DOOR CATCH SWITCH ............................. S-l 07
LIMIT SWITCH (FRONT/REAR)
WARNING SWITCH ....................................................... z-:X;
-
SPEED SENSOR ....................................... s-i 07
COMPONENTS ........................................ S-l 08
SEAT ......................................................... s-110
COMPONENTS ........................................ s-110
SEAT ASSEMBLY ..................................... S-l 13
UNDERBODY DIMENSIONS .............. ..: ......... S-116
PROJECTED DIMENSIONS (PROTEGE) ........ S-116
PROJECTED DIMENSIONS (HATCHBACK). .. S-117
STRAIGHT-LINE DIMENSIONS (PROTEGE). .. S-118
STRAIGHT-LINE DIMENSIONS
(HATCHBACK) ........................................ s-119
23UOSX.001

INDEX
NDEX
1. Hood
Components ............................... page S- 5
2. Front fender panel
Components ............................... page S- 7
3. Front door
Components ............................... page S- 8
4. Front side window regulator and glass
Components ............................... page S-l 0
5. Front door lock and opener
Components ............................... page S-l 3
6. Power door lock system
Structural view.. .......................... page S-23
Troubleshooting guide.. .............. page S-24
Door lock switch.. ....................... page S-26
Door lock control.. ...................... page S-26
Door lock timer and relay ........... page S-26
7. Power window system
Structural view ............................ page S-27
Troubleshooting guide.. .............. page S-28
Main power window switch.. ...... page S-31
Power window sub-switch .......... page S-32
Power window motor .................. page S-32
8. Fuel filler lid and opener
Components ............................... page S-37
9. Front bumper
Components ............................... page S-39
23UOSX-03
10. Molding, protector, garnish
Upper windshield molding,
A-pillar garnish.. ........................ page S-42
Roof molding .............................. page S-46
Beltline molding.. ........................ page S-48
Side protector.. ...........................
page S-49
11. Radiator grille, lower grille molding
Components ....................... . ....... page S-51
12. Cowl grille
Components ............................... page S-53
13. Outside mirror
Troubleshooting guide ................ page S-54
Power outside mirror switch.. ..... page S-55
Power outside mirror.. ................ page S-56
Components ............................... page S-56
14. Windshield
Components ...............................
page S-58
15. Windshield wiper and washer
Troubleshooting guide.. .............. page S-67
Wiper motor ................................ page S-70
Washer motor.. ........................... page S-71
Windshield wiper and
washer switch ........................... page S-71
Components ............................... page S-72
16. Sliding sunroof
Troubleshooting guide ................ page S-80
Motor assembly.. ........................ page S-81
Sunroof relay ..............................
page S-82 .--‘-
Sunroof switch ............................ page S-82
Components ............................... page S-83
s-2

INDEX
1. Rear door
10. Rear bumper
Components ...............................
page S-l 5 Components ............................... page S-40
q 2. Rear side window regulator and glass
11. Rear spoiler
Components ...............................
page S-i 7 Components ............................... page S-41
3. Rear door lock and opener 12. Molding, protector, garnish
Components ...............................
page S-l 9 Rear window molding
4. Rear hatch (PROTEGE) ............................... page S-43
Components ............................... page S-20 Rear window molding
5. Rear hatch lock and opener (Hatchback) .............................. page S-44
Components ...............................
page S-22 Side protector ............................. page S-49
6. Power door lock system 13. Rear finisher
Structural view ............................
page S-23 Components ............................... page S-52
Troubleshooting guide.. .............. page S-24 14. Extractor chamber
Door lock switch.. .......................
page S-26 Components ................................ page S-53
Door lock control.. ...................... page S-26 15. Quarter window glass
Door lock timer and relay ...........
page S-26 Components ............................... page S-62
7. Power window system
16. Rear window glass
Structural view ............................
page S-27 Components ............................... page S-63
Troubleshooting guide.. .............. page S-28 17. Rear wiper and washer
Main power window switch.. ...... page S-31 Troubleshooting
guide.. .............. page S-74
Power window sub-switch ..........
page S-32 Rear wiper motor.. ...................... page S-77
Power window motor.. ................
page S-32 Rear washer motor.. ................... page S-77
8. Trunk lid Rear wiper and washer switch..
. page S-77
Components ...............................
page S-33 Components
............................... page S-78
9. Trunk lid lock and opener
Components ...............................
page
S-35
s-3

FRONT SIDE WINDOW REGULATOR AND GLASS
FRONT SIDE WINDOW REGULATOR AND GLASS
COMPONENTS
Removal / Installation
1, Raise the front door glass 1 1Omm (4.33 in) from the fully open position.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
-lATCHBACK
9 9
61-67 in-lb)
61-67 in-lb
1.1 . . v.. (70-100 cm-kg, 61-67 in-lb)
1. Regulator handle (Manual regulator)
7. Door screen
Removal
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12
8. Front door glass
2. Inner garnish
9. Glass run channel
3. Front door trim (Manual window)
10. Manual window regulator
4. Front door trim (Power window)
11. Power window regulator
5. Inner handle
6. Sealing pad Inspectron . . . , . . . . . , . . . , . . . . . . . . . . . . . . . . . . . . .
page S-32
s-10

FRONT SIDE WINDOW REGULATOR AND GLASS
‘ROTEGk
(70-100 cm-kg,
81-87 in-lb)
(70-100 cm-kg,
81-87 in-lb)
0
1. Regulator handle (Manual regulator) 7. Door screen
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12 8. Front door glass
2. Inner garnish 9. Glass run channel
3. Front door trim (Manual window) 10. Manual window regulator
4. Front door trim (Power window) 11. Power window regulator
5. Inner handle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-32
6. Sealing pad
S-l 1

S FRONT SIDE WINDOW REGULATOR AND GLASS
SMCJOSX-01
Removal Note
Regulator handle
Remove the regulator handle installation clip with a rag as
shown in the figure.
s-12

FRONT DOOR LOCK AND OPENER S
FRONTDOORLOCKANDOPENER
COMPONENTS
Removal / Installation
1. Raise the front door glass fully to remove the door lock assembly.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
1ATCHBACK
1. Regulator handle (Manual regulator) 7. Door screen
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12 8. Lock control (Power door lock)
2. Inner garnish 9. Front door lock assembly
3. Front door trim (Manual window) 10. Outer handle
4. Front door trim (Power window) 11. Lock cylinder retainer
5. Inner handle 12. Lock cylinder
6. Sealing pad
s-13