1991 MITSUBISHI MONTERO 4WD
[x] Cancel search: 4WDPage 715 of 1333
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
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75,000 MILE (120,000 KM) SERVICE
75,000 MILE (120,000 KM) SERVICE \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Fluid Levels
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Braking System
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Drive Shaft Boots
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Replace
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Engine Oil
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Oil Filter
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Lubrication Specifications
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Application Specification
Brake & Clutch Fluid ............................ DOT 3 Or DOT 4
Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90
API GL-5
Maximum Temperature
Less Than -30
F (-34
C) .................... SAE 75W API GL-5
Power Steering Fluid ............................. Dexron-II ATF
Rear Axle (With Limited
Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic ...................................... Dexron-II ATF
Manual Transaxle &
Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API
Page 718 of 1333
![MITSUBISHI MONTERO 1991 Service Manual Replace
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Replace
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Air Filter
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Spark Plugs
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Drive Axle Fluid (With Limited-Slip Differential)
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Automatic Transmission & Transfer Case Fluids
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Engine Oil & Filter
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Engine Coolant
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Lubrication Specifications
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Application Specification
Brake & Clutch Fluid ............................ DOT 3 Or DOT 4
Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90
API GL-5
Maximum Temperature
Less Than -30
F (-34
C) .................... SAE 75W API GL-5
Power Steering Fluid ............................. Dexron-II ATF
Rear Axle (With Limited
Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic ...................................... Dexron-II ATF
Manual Transaxle &
Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API
GL-4 Or GL-5
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Automatic Transmission
1987-93 ...................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \
1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \
1995 ......................................... 7.9 Qts. (7.5L)
Cooling System
1987-88 ...................................... 8.5 Qts. (8.0L)
1989-95
2.6L ........................................ 9.7 Qts. (9.2L)
3.0L ....................................... 10.0 Qts. (9.5L)
1994-95
3.5L ....................................... 10.0 Qts. (9.5L)
Differential
Page 720 of 1333
![MITSUBISHI MONTERO 1991 Service Manual Fluid Capacities
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Fluid Capacities
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Application Quantity
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
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105,000 MILE (168,000 KM) SERVICE
105,000 MILE (168,000 KM) SERVICE \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Fluid Levels
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Braking System
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Drive Shaft Boots
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Replace
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Engine Oil
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Oil Filter
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Lubrication Specifications
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Application Specification
Brake & Clutch Fluid ............................ DOT 3 Or DOT 4
Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90
API GL-5
Maximum Temperature
Less Than -30
F (-34
C) .................... SAE 75W API GL-5
Power Steering Fluid ............................. Dexron-II ATF
Rear Axle (With Limited
Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic ...................................... Dexron-II ATF
Manual Transaxle &
Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API
GL-4 Or GL-5
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
Page 724 of 1333
Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90
API GL-5
Maximum Temperature
Less Than -30
F (-34
C) .................... SAE 75W API GL-5
Power Steering Fluid ............................. Dexron-II ATF
Rear Axle (With Limited
Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic ...................................... Dexron-II ATF
Manual Transaxle &
Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API
GL-4 Or GL-5
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Automatic Transmission
1987-93 ...................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \
1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \
1995 ......................................... 7.9 Qts. (7.5L)
Cooling System
1987-88 ...................................... 8.5 Qts. (8.0L)
1989-95
2.6L ........................................ 9.7 Qts. (9.2L)
3.0L ....................................... 10.0 Qts. (9.5L)
1994-95
3.5L ....................................... 10.0 Qts. (9.5L)
Differential
1987-88 ...................................... 1.9 Qts. (1.8L)
1989-94
2.6L ........................................ 1.9 Qts. (1.8L)
3.0L ........................................ 2.7 Qts. (2.6L)
1994
3.5L ........................................ 2.7 Qts. (2.6L)
1995
3.0L ........................................ 2.7 Qts. (2.6L)
3.5L ........................................ 3.3 Qts. (3.2L)
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
Manual Transmission
1987-91 ...................................... 2.3 Qts. (2.2L)
1992 ......................................... 2.4 Qts. (2.3L)
1993-95 ...................................... 2.6 Qts. (2.5L)
Transfer Case
Page 725 of 1333
![MITSUBISHI MONTERO 1991 Service Manual 1987-91 ...................................... 2.3 Qts. (2.2L)
1992-95 ...................................... 2.4 Qts. (2.3L)
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\](/manual-img/19/57332/w960_57332-724.png "MITSUBISHI MONTERO 1991 Service Manual 1987-91 ...................................... 2.3 Qts. (2.2L)
1992-95 ...................................... 2.4 Qts. (2.3L)
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1987-91 ...................................... 2.3 Qts. (2.2L)
1992-95 ...................................... 2.4 Qts. (2.3L)
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Service Labor Times
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Application Hours
30,000 (60,000) 50,000
Application Mile Service Mile Service
2.6L 4-Cylinder
Automatic Transmission .... 7.9 (8.9) ................. 2.6
Manual Transmission ....... 6.9 (7.9) ................. 2.6
3.0L V6
Automatic Transmission .... 6.1 (10.6) ................ 2.6
Manual Transmission ....... 5.1 (9.6) ................. 2.6
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LUBRICATION SPECIFICATIONS TABLE\
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Application Fluid Specifications
Brake & Clutch Fluid ........................... DOT 3 Or DOT 4
Engine Coolant ............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ..... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) .. SAE 10W-30 Or 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) ......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ..... SAE 85W-90, 80W-90 API GL-5
Maximum Temperature
Less Than -30
F (-34
C) ................... SAE 75W API GL-5
Power Steering Fluid ........................... Dexron-IIE ATF
Rear Axle (With Limited
Slip Differential) ........... Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic .................................... Dexron-IIE ATF
Manual Transaxle &
Transfer Case (4WD) ........... SAE 75W-85W, 75W-90 API GL-5
( 1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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FLUID CAPACITIES
FLUID CAPACITIES TABLE\
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Application Quantity
A/C System R-12 Refrigerant
1983-87 .......................................... 24-26 Ozs.
1988-91 ............................................. 32 Ozs.
1992-93 ............................................. 28 Ozs.
A/C System R-134a Refrigerant ( 1)
1994-95 .......................................... 21-23 Ozs.
Automatic Transmission
Page 733 of 1333
ignition switch is turned on again until vehicle begins to move, even
if free-wheeling hubs are in locked condition. Light comes on or goes
out by detecting vehicle speed (approximately 3 mph). When vehicle
speed is less than 3 mph, the condition of the automatic free-wheeling
hubs may not agree with the indicator until vehicle speed is
increased. If vehicle has been parked in extremely cold weather in 4WD
mode, the light may remain lit, even after switching to 2WD,
indicating that hubs are still locked.
Page 735 of 1333
![MITSUBISHI MONTERO 1991 Service Manual 1.8L ............................................ 6.6 Qts. (6.2L)\
2.0L ............................................ 7.6 Qts. (7.2L)\
Galant ...........................................](/manual-img/19/57332/w960_57332-734.png "MITSUBISHI MONTERO 1991 Service Manual 1.8L ............................................ 6.6 Qts. (6.2L)\
2.0L ............................................ 7.6 Qts. (7.2L)\
Galant ...........................................")
1.8L ............................................ 6.6 Qts. (6.2L)\
2.0L ............................................ 7.6 Qts. (7.2L)\
Galant ........................................... 7.6 Qts. (7.2L)\
Montero ......................................... 10.0 Qts. (9.5L)\
Pickup (2WD)
Automatic Transmission ......................... 6.4 Qts. (6.1L)\
Manual Transmission ............................ 6.3 Qts. (6.0L)\
Pickup (4WD) ..................................... 8.9 Qts. (8.4L\
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Ram-50 (2WD)
Automatic Transmission ......................... 6.5 Qts. (6.1L)\
Manual Transmission ............................ 6.3 Qts. (6.0L)\
Ram-50 (4WD)
2.4L
Automatic Transmission ....................... 6.5 Qts. (6.1L)\
Manual Transmission .......................... 6.6 Qts. (6.2L)\
3.0L
Automatic Transmission ....................... 8.8 Qts. (8.3L)\
Manual Transmission .......................... 8.9 Qts. (8.4L)\
Stealth & 3000GT ................................. 8.8 Qts. (8.3L)\
Crankcase (Includes Filter)
Colt, Colt 200, Mirage & Summit .................. 4.2 Qts. (4.0L)\
Colt Vista ....................................... 4.0 Qts. (3.8L)\
Eclipse ...................................... (1) 4.5 Qts. (4.3L)
Galant
2.0L (SOHC) .................................... 4.0 Qts. (3.8L\
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2.0L (DOHC) ................................ ( 1) 4.5 Qts. (4.3L)
Montero .......................................... 5.5 Qts. (5.3L)\
Pickup ........................................... 4.5 Qts. (4.3L)\
Ram-50 ........................................... 5.5 Qts. (5.3L)\
Stealth & 3000GT ............................. ( 1) 4.5 Qts. (4.3L)
Differential (SAE 80W-90/API GL-5)
Colt Vista (4WD), Eclipse ........................ 1.5 Pts. (.7L\
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Galant, Stealth & 3000GT .......................... 1.5 Pts. (.7L)\
Montero
Front .......................................... 1.2 Qts. (1.1L)\
Rear ........................................... 2.7 Qts. (2.6L)\
Pickup & Ram-50
Front
2.4L ......................................... 1.6 Qts. (1.5L)\
3.0L ......................................... 2.7 Qts. (2.6L)\
Rear
2WD .......................................... 1.6 Qts. (1.5L)\
4WD
2.4L ....................................... 1.6 Qts. (1.5L)\
3.0L ....................................... 2.7 Qts. (2.6L)\
Manual Transaxle (SAE 75W-85/API GL-4)
Colt, Colt 200, Mirage & Summit
4-Speed ........................................ 3.6 Pts. (1.7L)\
5-Speed ........................................ 3.8 Pts. (1.8L)\
Colt Vista
2WD ............................................ 2.6 Qts. (2.5L)\
4WD ............................................ 2.2 Qts. (2.1L)\
Eclipse (FWD)
Except Turbo ................................... 1.9 Qts. (1.8L)\
Turbo .......................................... 2.3 Qts. (2.2L)\
Eclipse & Galant (AWD) ........................... 2.4 Qts. (2.3L\
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Galant ........................................... 1.9 Qts. (1.8L)\
Stealth & 3000GT ................................. 2.4 Qts. (2.3L)\
Manual Transmission (SAE 75W-85/API GL-4)
Montero .......................................... 2.3 Qts. (2.2L)\
Pickup & Ram-50
2WD ............................................ 2.4 Qts. (2.3L)\
4WD ............................................ 2.3 Qts. (2.2L)\
Page 738 of 1333
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Front & Rear Axle Fluid .......... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Spark Plugs ...................... 60,000
Timing Belt ...................... 60,000
3000GT
Air Filter ....................... 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Front & Rear Axle Fluid .......... 30,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Spark Plugs ...................... 60,000
Timing Belt ...................... 60,000
(1) - Federal 4WD models only.
( 2) - Federal models only.
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BELT ADJUSTMENT \
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Deflection
Application ( 1) In. (mm)
Colt, Colt 200, Mirage & Summit
1.5L ...................................... .28-.35 (7.1-8.9)
1.6L ..................................... .35-.45 (8.9-11.4)
Colt Vista
2.0L ..................................... .28-.40 (7.1-10.2)
Eclipse
1.8L ..................................... .32-.43 (8.1-11.1)
2.0L ..................................... .35-.45 (8.9-11.4)
Galant
Alternator Belt .......................... .35-.45 (8.9-11.4)
A/C Belt .......................................... .32 (8.1)
Power Steering Belt ....................... .24-.35 (6.1-8.9)
Montero
3.0L ...................................... .20-.24 (5.1-6.1)
Pickup & Ram-50
2.4L ...................................... .27-.39 (6.8-9.9)
3.0L ...................................... .32-.39 (8.1-9.9)
Stealth & 3000GT
SOHC
Alternator & Power Steering Belt ........ .24-.35 (6.1-8.9)
A/C Belt ................................ .28-.37 (7.1-9.5)
DOHC
Alternator Belt (With or Without A/C) ... .16-.22 (4.1-5.6)
Power Steering Belt .................... .35-.43 (8.9-11.1)
( 1) - With 22 lbs. (10 kg) pressure applied midway on belt run.