1991 MITSUBISHI MONTERO 4WD

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Page 1160 of 1333

MITSUBISHI MONTERO 1991  Service Manual          Disassembly & Reassembly
         Separate center differential case front from rear case.
Remove pinion shaft, pinions, thrust washers and dowel pins. Inspect
for excessive wear and replace p

Page 1161 of 1333

MITSUBISHI MONTERO 1991  Service Manual          Disassembly
         Remove snap ring, 2WD-4WD synchronizer hub and synchronizer
spring. Remove outer synchronizer ring, synchronizer cone and inner
synchronizer ring. Remove drive sprocket a

Page 1162 of 1333

MITSUBISHI MONTERO 1991  Service Manual          1) Install input gear and front output shaft oil seals into
transfer case housing. Pack grease between lips of seals and press
seal circumference uniformly.
         2) Install input gear ass

Page 1164 of 1333

MITSUBISHI MONTERO 1991  Service Manual Fig. 10:  Aligning Speedometer Sleeve
Courtesy of Mitsubishi Motor Sales of America.
         Reassembly (Montero)
         1) Install input gear and front output shaft oil seals into
transfer case ho

Page 1165 of 1333

MITSUBISHI MONTERO 1991  Service Manual 4WD shift rail snap ring.
         6) Assemble front output shaft assembly, chain and 2WD-4WD
synchronizer assembly. Align match marks made during disassembly. Link
chain tightly onto 2WD-4WD synchron

Page 1167 of 1333

MITSUBISHI MONTERO 1991  Service Manual TORQUE SPECIFICATIONS TABLE���������\
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Application

Page 1169 of 1333

MITSUBISHI MONTERO 1991  Service Manual Fig. 14:  Active Trac 4WD Circuit (Montero)

Page 1170 of 1333

MITSUBISHI MONTERO 1991  Service Manual \003
TR AN SM IS SIO N R EM OVA L &  IN STA LLA TIO N -  A /T  
1991 M it s u bis h i  M onte ro
          1991�92 TRANSMISSION SERVICING
          Transmission Removal & Installation
          Mitsu
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