1991 MITSUBISHI ECLIPSE service

MANUAL TRANSAXLE - Specifications
SPECIFICATIQNS
3ENERAL SPECIFICATIONS
ItemsModel
Applicable engine
TypeGear ratio
1 st2nd3rd
4th5th
Reverse
Final reduction ratio
Speedometer gear ratio (driven/drive)
Oil quantityliters (qts.)
SERVICE SPECIFICATIONShl22CBA
”
.,NZlCA-ASpecifications
1TF5M22-1
-VFWF5M22-2-VPZV
46374G63-DOHC
5-speed transaxle5-speed transaxle
floor shiftfloor shift
3.363
3.363
1.947
1.9471.285
1.285
0.9390.939
0.756
0.7563.0833.083
4.3224.322
29136291361.8 (1.9)1.8 (1.9)
F5M33-2-SPA!4G63-DOHC (Turbo)5-speed
trzinsaxlefloor shift.-~,3.090
1.833
1.217
0.888
0.7413.166
4.153
291362.2 (2.3)
ItemsStandard value
Transaxle
Input shaft end play
Input shaft front bearing end play
Input shaft rear bearing end play
Intermediate gear bearing end play
Intermediate gear preload
Output shaft preload
Differential
Differential case preload
Differential pinion backlash
LimitSpecifications
o-0.05 (O-.002)
0.01-0.12 (.0004-.005)
0.01-0.09 (.0004-.004)
0.01-0.14 (.0004-,006)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.025-0.150 LOO1 -.006)mm (in.)
Synchronizer ring and clutch gear clearance0.5 (.02)

MANUAL TRANSAXLE - Service Adjustment Procedures21-13
II
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\I00”011009FOli
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I09K56i
09K56f
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SERVICE ADJUSTMENT PROCEDURESN21FBABlTRANSAXLE OIL LEVEL INSPECTION
Refer to GROUP O-Maintenance Service.
TRANSAXLE OIL REPLACEMENT
NZlFCADa(1) Position vehicle on a flat level.
(2) Remove filler and drain plugs and allow the transaxle oil to
drain.(3) Refill the transaxle to the proper level with specified
transaxle oil. The oil level should be the bottom of the oil
filler hole.
Transaxle oil: MOPAR Hypoid gear oil or equivalent
API classification
GL-4 or hiqher
1.8 liters (1.9 qts.)
2.2 liters ‘(2.3 qts.)DRIVE SHAFT OIL SEALS REPLACEMENT
NZlFDACa
(1) Disconnect the drive shaft from the transaxle.
(Refer to GROUP
2-Drive Shaft.)
(2) Using a flat-tip
(-) screwdriver, remove the oil seal.
(3) Using the special tool, tap the drive shaft oil seal into the
transaxle.
(4) Apply a coating of the transaxle oil to the lip of the oil seal.Transaxle oil: MOPAR Hypoid gear oil or equivalent
API classification
GL-4 or higher

21-14 MANUAL TRANSAXLE -Service Adjustment Procedures
I-Adapter%A0905SPEEDOMETER CABLE REPLACEMENT
NZlFEAKl
1.Correctly insert the adapter into the instrument panel, andS.
fasten the new speedometer cable.1-
2.Install the grommet so that, as shown in the illustration, the
cable attachment is positioned upward.Caution
1.The cable arrangement should be made so that the
radius of cable bends is 150 mm (5.9 in.) or more.
2.The arrangement of the speedometer cable should
be such that it does not interfere with other
parts.
3. At the transaxle end of the speedometer cable, the key
joint should be inserted into the transaxle, and the nut
should be securely tightened.Caution
lllcIf the cable is not correctly and securely connected, it
may cause incorrect indication by the speedometer, or
abnormal noise. Be sure to connect it correctly.

MANUAL TRANSAXLE - Transaxle Control2M5
TRANSAXLE CONTROL
-^ REMOVAL AND INSTALLATION
Removal steps1. Plug
2. Side cover (A)
3. Side cover(B)
4. Cover(B)
N21JA-A
919AO349
9-14 Nm .
+-
0
0OQA017412. Cotter pin
13. Retainer
14. Retainer
15. Cotter pin
9-14 Nm7- 10 ftlbs.5. Manual transaxle shift lever knob
6. Cup holder
7. Carpet
8. Connection for floor console wiring
I)4 16. Shift cable
I)+ 17. Select cable
18. Shift lever assembly
harness
9. Guide ring
10. Shoulder belt
11. Floor console
NOTE(1) Reverse the removal procedures to reinstall.(2) *a : Refer to “Service Points of Installation”.(3) m : Non-reusable parts

21-16MANUAL TRANSAXLE - Transaxle Control
INSPECTIONN21JcAD
ICBA0160 1Incorrect
5I,I
-ri
IIIncorrect
1,-I I,,1 :
Sele’ctcableFlange side
yof the resin LbushingLever
&OSAOl72l Check the select
cable for funct,ion and for damage.
l Check the shift cable for function and for damage.
l Check the boot for damage.
l Check each bushing for wear or abrasion, sticking,
impeded action, and damage.
l Check the spring for deteriorated strength.
SERVICE POINTS OF INSTALLATION
NZlJDAK17. INSTALLATION OF SELECT CABLE
(1) Move the transaxle shift lever to the neutral position.
NOTEThe select lever will be set to the neutral position when
the transaxle shift lever is moved to the neutral
position.(2) Move lever
(6) to the neutral position.
(3) Adjust, by using the adjuster, so that the end of the
select cable is positioned as shown in the illustration
relative to lever
(B).
k,I.,,(4) The flange side of the resin bushing at the select cable
end should be at the lever
(B) end surface.
A.

21-18MANUAL TRANSAXLE - Shift Lever Assembly
SHIFT LEVER ASSEMBLYDISASSEMBLY AND REASSEMBLY
19-28
Nm14-20 ft.lbs.
Disassembly steps
1.Shift lever
e+2.Bushing
*q~ 3. Return spring
1)44.Bushing
5.Lever (A)
*47.;;;;;w
I)+8:Bushing9.Snap ring
10.Lever (B).+ 11. Bushing12.Bracket assembly17-26
09A0173
NOTE(1) Reverse the disassembly procedures to reassemble.
(2) l +
: Refer to “Service Points of Reassembly”.
: Non-reusable parts.
i%s.SERVICE POINTS OF REASSEMBLY
NZlGHAP
11./8./6./4,/3./2. APPLICATIONOF GREASE TO
BUSHINGS
Apply multi-purpose grease to the sliding part of the
bushings shown in the figure.
Grease: MOPAR Front Wheel Bearing
Grease Part No.3837794 or equivalent
3. INSTALLATION OF RETURN SPRING
Make sure that the end of the spring contacts the part
(shown in the illustration) of the bracket.

MANUAL TRANSAXLE - Transaxle21-19
TRANSAXLE
- REMOVAL AND INSTALLATIONNZlMA-A
. .
,-27-34 Nm
20-25 ft.lbs.15-22 Nm
11-16
ft.lbs.43-55 Nm
32-39
ft.lbs.
\
60-80 Nm*43-58 ft.lbs.*60-80 Nm
/da-,, ft.lbs.
lo-12 NmI7-9
ft.lbs.I
15-2: Nm
11-16 ft.lbs.OOAOl~4
Pre-removal Operation@Removal of the Battery
rl Draining of the Transaxle Oil (Refer to
P.21-13.)l Removal of the Air Hose(Refer to GROUP 11-Air Cleaner.)
Post-installation 0erationl installation of theI!attery
l supplying of Transaxle Oil (Refer to P.21-13.)*Installation of the Air Hose
(Refer to GROUP 11 -Air Cleaner.)
l checking the Operation of the Shift Lever
l checkina the Ooeration of the Meters and Gauges
Removal steps
1. Cotter pin
2. Connection for select cable
3. Connection for shift cable
4*4. Connection for clutch release cylinder
5. Backup light switch connector
6. Connection for speedometer cable
I)* 7. Starter
8.
Lfrsaxle assembly upper part coupling
9. Transaxle mount bracket
ZKeverse the removal procedures to reinstall. ” ’(2) W : Refer to “Service Points of Removal”.
(3) ~~ : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts
(5)For tightening locations indicated by the * symbol, fjrst
tighten temporarily, and then make the final tightenrngwith the entire weight of the engine applied to the
vehicle body.
(6)If therease has been wiped from the input shaft spline
or if taeinput shaft has been replaced, apply specralgrease (MOPAR Multi-mileage Lubricant Part
No.2525035 or equivalent) to the input shaft Spline.

21-20MANUAL TRANSAXLE - Transaxle
9-13 Nm7-10
ftlbs.
I
30-35 Nm
IO-12 Nm Ld7-9 ft.lbs.
60-72 Nm
,!24-35 Nm
17-25 ft.lbs.
+I)IO. Under cover11. Cotter pin
+I)12. Connection for tie rod end
13. Self-locking nut
**14. Connection for lower arm ball joint+I) l I 15. Connection for drive shaft
16.
Circlip17. Bell housing cover
18.
iT,nsaxle assembly lower part coupling
W e+ 19. Transaxle assembly
NOTE(1) Reverse the removal procedures to reinstall.(2) +e: Refer to “Service Points of Removal”.(3) ~~ : Refer to “Service Points of Installation”.(4) m : Non-reusable parts