1991 MITSUBISHI ECLIPSE brake fluid

--
BRAKES - Brake Line5-63
Vehicles with ABSPre-removal Operation
*Draining of Brake FluidZonnecting part of14A057i
!
4*1. Front brake hose2. Strut brake tube
3. Front brake tube
(R.H.)4. Front brake tube (L.H.)5. Brake tube (A)6. Brake tube (9)7. Rear brake tube (R.H.)8. Rear brake tube (L.H.)~~ 9. Hydraulic unit10. Main brake tube (R.H.)11. Main brake tube (L.H.)2:12.Proportioningvalve
13. Rear brake hose
14. Rear axle brake tube
15.Bracket17-26 Nm
12-19
ftlbs.17-26 Nm
12-19 ft.lbs.14A0585

BRAKES -Front Disc Brake5-65
FRONT DISC BRAKE
’ REMOVAL AND INSTALLATIONNOSLA--13-17 Nm
9-12 ft.lbs.,
80-100 NmPre-removal Operationl Draining of Brake FluidRemoval steps
W M1. Connection for the brake hose and the
brake tubel +2. Front brake assembly3. Brake disc
14A0420
NOTE(I) Reverse the removal procedures to reinstall.(2) +I) : Refer to “Service Points of Removal”.(3) l * : Refer to “Service Points of Installation”.
SERVICE POINTS OF REMOVAL
N-LEAF
1. DISCONNECTION OF BRAKE HOSEHolding the nut on the brake hose side. Loosen the flared
brake line nut.
INSPECTIONNOSLCAD
INSPECTION OF BRAKE DISCl Check disc for wear. (Refer to P.5-47, Front Brake Disc
Thickness Check.)
lCheck disc for
runout. (Refer to P.5-47, Front Brake Disc
Run-out Check.)
l Check disc for damage

5-68BRAKES - Front Disc Brake
14KO5414GOO54
14K057
14UOO72
SERVICE POINTS OF DISASSEMBLYNO5LFAJWhen disassembling the front disc brakes, disassemble both
sides (left and right) as a set.
7. REMOVAL OF BOOT RINGRemove boot ring with flat tip
(-) screwdriver.
8. REMOVAL OF PISTON
BOOT/g. PISTON
Protect caliper body with cloth. Blow compressed air
through brake hose to remove piston boot and piston.
Caution
Blow compressed air gently.
10. REMOVAL OF PISTON SEAL(1) Remove piston seal with finger tip.
Caution
Do not use flat tip (-) screwdriver or other tool to
prevent damage to inner cylinder.(2) Clean piston surface and inner cylinder with
trichloro-ethylene, alcohol or specified brake fluid.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3
INSPECTIONNOSLGAJl Check cylinder for wear, damage or rust.
l Check piston surface for wear, damage or rust.
l Check caliper body guide pin or lock pin for wear.
l Check pad for damage or adhesion of grease, check
backing metal for damage.
PAD WEAR CHECKMeasure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less than the limit
value.Limit value: 2.0 mm
(.08 in.)

14KO60Do not wipe special grease on piston seal.
BRAKES - Front Disc Brake5-69
SERVICE POINTS OF REASSEMBLYNOSLli@
12. APPLICATION OF BRAKE FLUID TO CALIPER BODYApply specified brake fluid to inner cylinder.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3
10. INSTALLATION OF PISTON SEALInstall piston seal in cylinder groove.
Caution
9. INSTALLATION OF PISTON
(1) Apply specified brake fluid to piston. Insert into cylinder
without twisting.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3Piston boot’
14KO70
I
Grease
II14A0541 I(2) Fill piston edge with specified grease. Install piston
boots.
Specified grease: Repair kit grease (orange)6. APPLICATION OF GREASE TO LOCK PIN
BOOT/5.GUIDE PIN
BOOT/3. BUSHING
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease (orange)
2. INSTALLATION OF LOCK PIN/l. GUIDE PIN
Install the guide pin and lock pin so the identification mark
on the caliper body and head mark on the guide pin and lockpin are aligned.

5-70
REAR DISC BRAKE
BRAKES -’ Rear Disc Brake
REMOVAL AND INSTALLATION
IPre-removal Operation
@Draining of Brake Fluid

~1 ,.
l Adjustment of Parking Brake Lever
1.150-60Nm
9-14
Nm36-43ft.lbs.
7-10ft.lbs./
7- 10ft.lbs.
Removal steps
4*1. Parking brake cable connection
2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
5.
Hubcab
+4 76. ME;AFearing nut
8: Rear speed sensor bracket
9. Rear hub assembly
14. Dust shield
NOTE(1) Reverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.(3) ** : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts
MAO574

BRAKES - Rear Disc Brake59q!l
50-60Nm36-43ft.lbs.9-14Nm55-65Nm
39-47
klbs.
/160-220 Nm116-159 ft.lbs.14A0222
1. Parking brake cable connection
4*2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
+e l + IO. Self locking nutr)+ 11. Companion flange
12. Rear speed sensor
KVehicles with ABS>+e l 13. Rear axle shaftPre-removal Operation
@Draining of Brake Fluid
Post-installation Operation
l supplying Brake Fluid(Refer to
P.5-45.)l Adjustment of Parking Brake LevelStrokeP.5-42.)
NOTE
(1) Reverse the removal procedures to reinstall.(2) +e:“Service
(3) I)+ : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts

5-74BRAKES -Rear Disc Brake
1410062
14R0050
14UOO72
SERVICE POINTS OF DISASSEMBLYNO5NBAEWhen disassembling the rear disc brakes, disassemble both
sides (left and right) as a set.
3. REMOVAL OF SUPPORT MOUNTINGWith the lock pin removed, pull the support mounting off
from the caliper body.
9. DISASSEMBLY OF PISTON ASSEMBLYUse the special tool to twist the piston out of the caliper
body.
10. DISASSEMBLY OF PISTON SEAL
(1) Remove piston seal with finger tip.
Caution
Do not use flat tip (-) screwdriver or other tool to
prevent damage to inner cylinder.(2) Clean piston surface and inner cylinder with
trichloro-ethylene, alcohol or specified brake fluid.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3
11. DISASSEMBLY OF SNAP RINGWhile using a 19 mm
(75 in.) diameter steel pipe to press
the spring case into the caliper body, use the snap ring
pliers to remove the snap ring from the caliper body.
INSPECTIONN65NCAAa
e Check the connecting link and the spindle for wear or
damage.l
l Check the spindle lever shaft for rust.
l
l Check the piston for rust.
Check the piston seal for wear or deterioration.
l
piston
PAD WEAR CHECK(1) Measure the thickness of the pad at the thinnest place.
(.08(2) If the pad assemblies are worn beyond the limit, replace
them.

BRAKES - Hydraulic Unit
HYDRAULIC UNIT
--. REMOVAL AND INSTALLATION
6Removal steps
I)+ 1. Brake tube connection
2. Relay box cover
3. Hydraulic unit harness connection
~~ l 4. Hydraulic unit5. Hydraulic unit bracket assembly
6. Bracket
7. Valve relay
1(Refer to GROUP
II-Intercooler.)Post-installation Operation
@Supplying Brake FluidaBleeding (Refer to P.5-45.)@Installation of Air Pipe B(Refer to GROUP II-Intercooler.)8. Motor relay
9. Connector bolt
10. Connector
11. Gasket
NOTE(1) Reverse the removal procedures to reinstall.
(2) +e : Refer to “Service Points of Removal”.
(3) e+ : Refer to “Service Points of Installation”.