1991 MITSUBISHI ECLIPSE brake

21-240AUTOMATIC TRANSAXLE - Transaxle Assemblv Set screw
Manual control
shaft
Detc
SeDktenFplate
1750441Pressireplate
\Brake disc
1750208175019353. Remove the set screw and the manual control shaft
assembly. Remove the steel ball, the seat and the spring
together at this time.
/4~
c . .
REASSEMBLYNZlLFAJ
1. Before assembly of the transaxle, measure the end play of
the low-reverse brake, and select a pressure plate to be
used so that the end play will be the standard value.
(1) Install the brake reaction plate, brake plate and brake
disc to the transaxle case.
Caution
If new brake discs are used, be sure to immerse
them in ATF for two hours or longer.
(2) Install the appropriate pressure plate and then install
the return spring.
Caution
Be sure that the return spring is installed so that it
fifaces in the correct direction.
Le(3) Apply a coating of petrolatum to the wave spring and
attach it to the center support.
(4) Install the special tool to the center support.

AUTOMATIC TRANSAXLE - Transaxle Assemblv 27-241O-ring groove
Set screw hole
Manual control
shaft
1750442(5) Install the snap ring.
(6)Install the special tool and a dial gauge at the rear side
of the transaxle case.
Caution
Install the dial gauge so that it contacts the brake
reaction plate at a right angle from the transfer idler
shaft hole.
(7) Using a manual pump, pump air in from the position
shown in the illustration; then read the indication of the
dial gauge, and select the pressure plate that will
provide the standard value.
Standard value:
1.0-1.2 mm (.039-.047 in.)
(8) When the pressure plate is completely selected,
remove the assembled part.
2. Install the parking sprag rod to the manual control shaft.
Then, as shown in the figure, press into the transaxle case.
At this time, do not install O-ring (larger one of two O-rings)on manual control shaft.
NOTEIf installed before inserting shaft, the O-ring will interface
with shaft set screw hole.

AUTOMATIC TRANSAXLE - Transaxle Assembly 21124931. Install the brake disc and brake plate.
32. Mount the pressure plate which was selected in Step 1.
33. Install the return spring.
34. Apply a coating of petrolatum to the wave spring and attachit to the center support.
35. Install two new O-rings to hydraulic holes of the center
support.36. Apply automatic transaxle fluid to the O-rings.

AUTOMATIC TRANSAXLE - Transaxle Assembly 21-257
7750157
77. Install O-ring at center of top of valve body assembly (brakeoil pressure passage).
78. Replace the O-ring of the solenoid valve harness grommet
with a new one.
79.
Insert the solenoid valve connector into the case.
80. Insert the harness grommet into the case.
81.
Inserting the pin of the detent plate into the groove of the
manual valve, install the valve body assembly on the case.82. First insert the oil temperature sensor inside the case and
install to the case. Then install to the valve body. Tighten
valve body assembly mounting bolts
(IO pieces) to IO- 12
Nm (7.5-8.5
ft.lbs.).A
: 18 mm (709 in.) long
6 : 25 mm (.984 in.) long
C : 40 mm (1.575 in.) long
83. Install oil filter. Tighten four oil filter mounting bolts to 5-7
Nm (4-5
ft.lbs.1.
84. Install five magnets in the five depressions provided on theoil pan.
Remove metal particles from the magnets and clean the
inside of oil pan then.
85. Install new oil pan gasket and oil pan by tightening 12 boltsto
lo-12 Nm (7.5-8.5 ft.lbs.1

21-266 AUTOMATIC TRANSAXLE -Transaxle Assembly TRANSAXLE ASSEMBLY
DISASSEMBLY AND REASSEMBLY

20.Pressure pla?e21.Brake disc22.Brake plate23.Reaction plate
24. Reverse sun gear25. Thrust bearing
#826. Thrust race
#9---
1.Torque converter2.Oil pump assembly3.Gasket4.Thrust washer #I5. Front clutch assembly
6. Thrust race #37. Thrust bearing #48. Thrust washer #227. l-or-ward sun gear
9. Rear clutch assembly28. Planetary carrier assembly
10. Thrust bearing #529.Thrust bearing#I0
11. Rear clutch hub30.Output flange
12. Thrust race
#631. Oil level gauge
13. Thrust bearing #732. Oil filler tube14.Kickdownband33.
Snap ring15.Kickdowndrum34. Kickdown servo switch16.Snap ring35.Snap ring
Ii524
23
TFA0405’36.
Kickdown servo piston
37.Spring
38.Anchor rod
39.Detent assembly40. Manual control shaft
41. Parking roller support
42.Oilpan43.Gasket44. Oil temperature sensor
45.Oil screen
46. Valve body assembly
47. Manual control lever
48.Inhibitor switch49. End clutch shaft50.Bearing retainer51.Thrust bearing #I152. End clutch hub53.Thrust washer
54. End clutch assembly
55.O-ring
56. End clutch cover
57.Pulse generator58:Lock bolt59.Idler shaft60.Idlergear61.Spacer
62.Gasket

21-268 AUTOMATIC TRANSAXLE -Transaxle Assembly DISASSEMBLY AND REASSEMBLY

TFA0409
1.Torque converter2.Oil pump assembly3.Gasket4.Thrust washer #I5.Front clutch assembly
6. Thrust race #37.Thrust bearing #48. Thrust washer
#29.Rear clutch assembly
10. Thrust bearing #511.Rear clutch hub12.Thrust race #613.Thrust bearing #714.Kickdown band15.Kickdown drum16.Snap ring
17.Center support18.Wave spring19.Return spring20.Pressure plate21.Brake disc22.Brake plate23.Reaction plate24.Reverse sun gear25. Thrust bearing #826.Thrust race #927. Forward sun gear
28.Planetary carrier assembly29. Thrust bearing #IO30.Output flange31.Oil level gauge32.Oil filler tube33.Snap ring34.Kickdown servo switch35.
Snap ring36.
Kickdown servo piston
37.Spring38.Anchor rod39.Detent assembly40. Manual control shaft
41. Parking roller support
42.Oilpan43.Gasket44.Oil temperature sensor45.Oil screen46.Valve body assembly47.Manual control lever48.Inhibitor switch49.End clutch shaft50.Bearing retainer51.Thrust bearing #I 1
52. End clutch hub
53.Thrust washer54. End clutch assembly55.O-ring
56. End clutch cover
57.Pulse generator58.Lock bolt59.Idler shaft60.Idler gear61.Spacer
62.Gasket

21-278 AUTOMATIC TRANSAXLE - Transaxle Assembly 47. Remove the reverse sun gear and forward sun gear.
648. Remove the planetary carrier assembly.
49. Remove the waved spring, return spring, reaction plate,
brake disc and brake plate.
50. Remove the screw and then remove the rear bearing
retainer.
51. Remove the snap ring and then remove the output flange
assembly.

AUTOMATIC TRANSAXLE - Transaxle Assembly 21281TFA0159
iWD (Front side)
MD998803
REASSEMBLYCautionNZlLFAO1. Do not reuse the gasket, O-ring, oil seal, etc. When
assembling, replace with new parts. (Note: The oil
level gauge rubber need not be replaced.)
2. Do NOT use any grease except petrolatum.
3. First apply ATF to the friction elements, the rotating
parts and sliding parts and then assemble.
Soak new clutch disc and brake disc in ATF for over 2
hours before using.
4. Do not use a sealing agent or adhesive agent on the
gaskets.
5.When replacing the bushing, replace the assembly that
includes the bushing.
6.Do not use cotton gloves or rags (cloth) when assemb-
ling. If required, use nylon cloth or paper towels.
7. Also replace the oil in the cooler.
1. Using the special tool, press-fit the drive shaft oil seal.
Special tools
FWD
AWD
FrontM D998325
RearM D998325
Front
M D998803
RearMD998325Caution
Align with the case positioning boss and assemble so
the oil seal flange pieces are on top wheh put in the car.