Page 251 of 1216

COOLING - Specifications7-3
TORQUE SPECIFICATIONSN07CG.
ItemsRadiator insulator
upperThermosensor to radiator
Automatic transaxle oil cooler hose cramp
Automatic transaxle oil cooler hose mounting bolt
Water outlet fitting bolts
Engine mount insulator nut (large)
Engine mount insulator nut (small)
Engine mount bracket to engine
Bracket between engine mount bracket and engine
Tension pulley bracket for air conditioner
<1.8L Engine>
Water pump installation bolt
Bolt head mark “4T”
Bolt head mark “7T”
Water pulley bolt
pumpDamper pulley, crankshaft pulley
<1.8L Engine>
<2.0L DOHC Engine>
Timing belt front upper cover installation bolt
Timing belt front lower cover installation bolt
Crankshaft sprocket installation bolt
Timing belt
B tensioner
Tension pulley bracket for air conditioner
<2.0L DOHC Engine>
Automatic tensioner installation bolt
Tensioner pulley installation bolt
Oil level
gaugeFront exhaust pipe to exhaust manifold
Front exhaust pipe bracket
Exhaust manifold cover (A)
Flange bolt: 8
x 12 mm (.31 x .47 in.)
Washer assembled bolt: 6
x 14 mm (.24x.55in.)
<2.0L DOHC Engine (Non-Turbo)>
Exhaust manifold cover
(8)
Heat protecter (A)
Heat protecter
(B)
Exhaust manifold to cylinder head<1.8L Engine>
<2.0L DOHC Engine>
Engine hanger to engine bracket
JVater inlet pipe installation bolt
Transaxle side
Engine block side
<1.8L Engine>
<2.0L DOHC Engine>
'ower steering oil pump to oil pump bracket
‘ower steering oil pump bracket to engine
Nmft.lbs.
9-14
7-103-4
2-3
4-63-4
3-52-4
17-2012-14
60-8043-58
30-4022-29
50-6536-47
17-2612-19
18-2213-15
12-15
9-11
20-2714-20
8-106-7
15-18
11-13
20-3014-22
IO-127-9
10-127-9
110-13080-9415-22
11-16
23-27
17-20
20-2714-2043-55
31-4012-15
9-11
30-4022-29
40-6029-43
30-4022-29
27-33
20-24
8-106-7
12-15
9-11
12-15
9-11
12-15
9-11
12-15
9-l 1
15-2011-14
25-3018-22
12-15
9-11
43-55
31-40
IO-127-9
12-15
9-11
35-4525-33
25-3318-24
Page 252 of 1216

7-4COOLING - Specifications
ItemsExhaust manifold to turbocharger
Oil return pipe
Water pipe (A) to turbocharger
Water pipe (A) mounting bolt
Water pipe
(B) to turbocharger
Water pipe
(B) to water inlet pipe
Water pipe to engine
Mounting bolt
(M8)Mounting bolt
(M6)Water pipe to turbocharger
Eye bolt (oil pipe)
Exhaust pipe support bracket
Exhaust pipe support bracket to front exhaust pipe
Engine coolant temperature gaugeunit
Engine coolant temperature sensor (Engine control)
Engine coolant temperature switch (Air conditioner)
Nmft.lbs. _155-65
40-47
8-106-7
35-5025-36
10-127-9
35-5025-36
40-5029-36
12-159-11
10-127-9
8-106-7
14-19
10-14
30-4222-30
30-4022-29 .’
10-127-9
20-4014-29
30-4022-29
LUBRICANT
ItemEngine coolantSpecified lubricant
High quality ethylene
glycol antifreeze coolantQuantity
6.2 liters
6.5
qts.
<2.0L DOHC Engine>
7.2 liters
7.6 qts.
SEALANTNO7CE-.
ItemEngine coolant temperature gauge unit
-Engine coolant temperature sensor (Engine control)
Engine coolant temperature switch (Air conditioner)Specified adhesive
MOPAR Part No.4318034 or equivalent
Page 255 of 1216

COOLING - Troubleshooting7A7
OPERATION
1. When the output of the air conditioner*--control unit is “LO” (OV)(when the
compressor magnet clutch isdeenergized)
l When the ignition switch is at “ON” , and if
engine coolant temperature rises to
85°C
(185”F), the thermosensor contacts close,
causing current to flow through the radiator
fan motor relay (coil), thermosensor and
ground, causing the radiator fan motor relay
contacts to close.
l Current flows through the radiator fan motor
relay contacts, radiator fan motor and ground,causing the radiator fan motor to rotate.
2. When the output of the air conditioner
control unit is “HI” (approx. 12V)(when the
compressor magnet clutch is
energized)l If the therm0 sensor is “ON” when the
engine coolant temperature exceeds
85°C
(185°F). the condenser fan motor control relay
is also “ON”, thus the condenser fan as well
as the radiator fan start rotating at a high
speed.
TROUBLESHOOTING HINTS
1. Neither the radiator fan nor condenser fanrotate at
all.l Check sub fusible link
No.3.
2. Only the condenser fan does not operate.l Check dedicated fuse
No.5.
3. The radiator fan and condenser fan do notoperate
in the low speed mode, but operateotherwise.
(1)The A/C compressor magnet clutch does not
enter the “ON” state.
l Check whether the output of the air con-
ditioner control unit is available.
NOTEFor troubleshooting of the air conditioner
control unit, refer to GROUP 24.
(2)The A/C compressor magnet clutch enters
the “ON” state.
l Check the resistor.Conditions
under which the Air Conditioner Control Unit Outputs a “HI” Signal
Ignition switch (IG2)
Blower switchAir conditioner switch
Compressor magnet clutch
ON
ON
ON
ON
Remarksl If any of the switches and sensors is OFF,
the air conditioner control unit will
output a “LO” signal (OV).
Fan Operating Mode
Switch conditions
Air conditioner switch
Therm0 sensor
LO
(OV)OFFLO
(OV)ONHI
(12V)OFFHI
(12V)ONFan rotating condition
Cooling (radiator) fanCondenser fan
OFFOFF
HIGHOFF
LOWLOW
HIGHHIGH
NOTE
_-The therm0 sensor is ON when the temperature reaches 85°C (185°F) or more.
Page 260 of 1216

7-12COOLING - Radiator
RADIATORPre-removal Operation
@Draining of the Engine Coolant(Refer to GROUP O-Maintenance(Refer to GROUP II-Air Cleaner.)
Service.)
I I
@Removal of Air Cleaner BracketORefilling of the Engine Coolant(Refer to GROUP 11 -Air Cleaner.)(Refer to GROUP O-MaintenanceService.)*Checking Automatic Transaxle FluidLevel and Refilling If Necessary
9-14 Nm
_
4-6 Nm3-4 ft.lbs.Removal steps
1 Drain plug2. Cap3. Overflow tube.
4-9 Nm3-4 ft.lbs.
4. Water level switch connector
5. Reserve tank~~ l +6. Radiator upper hose
+e e+ 7. Radiator lower hose
*I)8. Automatic transaxle oil cooler hoses9. Therm0 sensor connectorIO. Radiator fan motor connector
11. Condenser fan motor connector12. Upper insulator
04AOOS7
07A0049
13. Radiator assembly14. Condenser fan motor assembly15. Radiator fan motor assembly
16. Thermosensor
17. Lower insulator
NOTE(1) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of Installation”
Page 265 of 1216
COOLING - Water Pump <1.8L Engine>
WATER PUMP 4.8L Engine>
7-17
- REMOVAL AND INSTALLATION
c.
-_*Draining of
the Engine Coolant(Refer to GROUP O-Maintenance
Post-installation Operation
l installation of the Under Cover@Supplying of the Engine Coolant(Refer to GROUP O-MaintenanceService.)@Engine Adjustment(RR:; to GROUP g-Engine Adjust-
8-10 Nm6-7 ftlbs.
48NOlMB-A
30-40 Nm
22-2g Fbs.
0
60-80 Nm43-58 ft.lbs.5-18
Nm1-13 ft.lbs.18-22 NmRemoval steps13-15 ft.lbs.
1. Clamp part of hoses (Power steering)4+2. Engine mount bracketl +3. Drive belt (Air conditioner)I)+ 4. Drive belt (Power steering)
4+ l + 5. Drive belt
7. Water pump pulleyWater pump pulleyDamper pullevAdapter. ’Crank shaft pulley.
OlAO566
(Powersteering)
6. Tension tx~llev bra&&I\lnTFr--‘--I -‘--‘.--I.VIL(I) Reverse the removal procedures to reinstall.I?\ CI Refer tn “Smvirr rh:-*- -‘ D---./al”,\-, --. I.VIw, .”..-..,u; r”llllb “I “allI”\(3) +4 : Refer to “Service Points nf Instalk_ - .,.__ -. _.._ .-Jion”.
Page 268 of 1216

7-20COOLING - Water Pump <1.8L Engine>
aWater pump*<
l-----r,//
O-ringWater
pipe
04ROO24Identification
mark04lJoo25Alternater
brace
404uoo22
J
SERVICE POINTS OF INSTALLATIONN07ME40a
26. INSTALLATION OF O-RINGsInsert the O-ring to the water inlet pipe, and coat the,buter
circumference of the O-ring with water.,
By coating with water, the insertion to the water pump will
become easier.
Caution
1.Care must be taken not to permit engine oil or other
greases to adhere to the O-ring.
2.When inserting the pipe, check to be sure,that there
is no sand, dirt, etc. on its inner surface.
24. INSTALLATION OF WATER PUMP,
(1) Clean both gasket surfaces of water pump body and
cylinder block.
(2) Install new water pump gasket and water pump
assembly and tighten the bolts.
Bolt diameter (d)Torque
x length (e) mm (in.)Nm (ftlbs.)I
I I148 x 28 (.31 x 1.1)112-15 (9-10) 1
I I2
71 8 x 70 (.31 x 2.76) 120-27 (15-19)(
348x55(.31x2.17)12-15(9-10)
448x28(.31x1.1)I
22. INSTALLATION OF TIMING BELT B/20. FLANGE-For information concerning the installation of the timing
belt
B and the flange, refer to GROUP g-Timing Belt B.
18. INSTALLATION OF TIMING BELT/l7. TIMING BELT
FRONT LOWER COVER/lG. TIMING BELT FRONT UP-
PERCOVER/ 15. SEMI-CIRCULARPACKING / 13.
ROCKER COVERFor information concerning the installation of the timing
belt, the timing belt front lower cover, the timing belt front
upper cover, the semi-circular packing, and the rocker
cover, refer to GROUP
g-Timing Belt.
5. DRIVE BELT TENSION ADJUSTMENT
Refer to
P.7-9.
4. DRIVE BELT TENSION ADJUSTMENT
Refer to GROUP
19-Service Adjustment Procedures.
3. DRIVEBELTTENSIONADJUSTMENT
Refer to GROUP
24-Service Adjustment Procedures,
Page 269 of 1216

COOLING - Water Pump <2.0L DOHC Engine>7-21WATER PUMP <2.0L DOHC Engine>
--- REMOVAL AND INSTALLATION
No7Ms-B
_Pre-removal Operation
@Removal of the Under Coverl Draining of the Engine Coolant(Refer to GROUP O-MaintenanceService.)
50-65 Nm136-47 ft.lbs.
60-60 Nm
Post-installation Operation
l installation of the Under Coverl supplying of the Engine Coolant(Refer to GROUP O-MaintenanceService.)*Engine Adjustment
(Ri+&; to GROUP g-Engine Adjust-
lo-12 Nm
7-9 ft.lbs. 43-5
31-4
III-40 Nm!-29 ft.lbs.17-26
12-19OlAO560
20-27 Nm14-20 ft.lbs.
23-27 Nm
17-20 ft.lbs.
”20-’ 30 Nm” .““*wY--
-~ . .14-22 ft.ll3s.Removal steps
I. Clamp part of hoses (Power steering)
+*2. Engine mount bracket
l + 3. Drive belte+ 4. Drive belt (Power steering)5. Tension pulley bracket
I)4 6. Drive belt (Air conditioner)7. Water pump pulley
8. Water pump pulley (Power steering)
9. Crankshaft pulley
l + 10. Timing belt upper coverI)4 11. Timing belt lower cover+I) l + 12. Automatic tensioner13. Tensioner pulley
+I) l + 14. Timing belt
NOTE(1) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) l 4 : Refer to “Service Points of Installation”
,“k.
Page 272 of 1216

7-24COOLING - Water Pump <2.0L DOHC Engine>
Identification mark
4lternater brace
6COOOlO
20. INSTALLATION OF WATER PUMP
(1) Clean both gasket surfaces of water pump body and
jir,cylinder block.
(2) Install new water pump gasket and water pump ’
assembly and tighten the bolts.
No, IdentificationBolt diameter (d)Torquemarkx length (I?) mm (in.)Nm (ft.lbs.1
148x14(.31x.55)
248x22(.31x.87)12-15(g-10)
348x30(.31x1.18)
4
78x65(.31x2.56)20-27(15-191
548x28(.31x1.10)12-15(g-10)
18. INSTALLATION OF TIMING BELT B/16. FLANGEFor information concerning the installation of the timing
belt
B and the flange, refer to GROUP g-Timing Belt B.
14. INSTALLATION OF TIMING BELT/lZ. AUTOMATIC 6TENSlONNER/
11. TIMING BELT LOWER COVER/ -
10. TIMING BELT UPPER COVERFor information concerning installation of the timing belt,
the automatic tensioner, the timing belt lower cover, and
the timing belt upper cover, refer to GROUP g-Timing Belt.
6. DRIVEBELT TENSIONADJUSTMENT
Refer to GROUP
24-Service Adjustment Procedures.
4. DRIVE BELT TENSION ADJUSTMENT
Refer to GROUP 1
g-Service Adjustment Procedures.
3. DRIVE BELT TENSION ADJUSTMENT
Refer to
P.7-9.