1991 MITSUBISHI ECLIPSE clutch

AUTOMATIC TRANSAXLE - Specifications
SPECIFICATIONS
-+ GENERAL [email protected]
TypeTorque converter
TypeEngine stall speed
Stall speed ratio
Transaxle
TypeGear ratio
First
Second
Third
Fourth
ReverseFinal ratio
gearSpeedometer gear ratio
[drive/driven)
1.8L Engine2.0L DOHC Engine 2.0L DOHC
2.0 DQHCTurbo Engine
T”‘pJyine.
F4A22-2-M PDF4A22-2-M PD 1F4A33-U P61W4A33-1 -U P6Full automatic
Full automatic
Full automatic
Full automatic
4 speed transaxle
4 speed transaxle4 speed transaxle
4 speed transaxle
3 element with
3 element with3 element with
3 element with
damper clutch
damper clutchdamper clutch
damper clfi&h
1,800-2,800 rpm1,800-2,800 rpm1,800-2,800 rpm1,800-2,806 ipm
2.051.901.741.74 *,
Electronically
Electronicallycontrolled 4 speed controlled 4 speedElectrbnicallyElectrotiicallyfull automaticcontrolled 4 speed controlled,i4’ speed
full automatic
full automatic
full automatic
2.846
2.8462.551
2.551c1.5811.5811.4881.488 f *r
1 .ooo
1 .ooo1 .ooo1 .ooo
0.685
0.6850.6850.685
2.176
2.1762.176
2.176
4.007
4.0074.3764.42’2
””
*36129361293612936129‘,!
SERVICE SPECIFICATIONS
TransaxleItems
Standard valueTransfer driven gear preload
(Center differential case
preload) mm (in.)
Transfer shaft end play
mm (in.)
Low reverse brake end play
mm (in.)
Input shaft end play
mm (in.)
Differential case end play
mm (in.)
Differential case preload
mm (in.)
Differential case end play
mm (in.)
Differential gear and pinion backlash
mm (in.)
Oil pump side clearance
mm (in.)
Output flange bearing play
mm (in.)Specifications
0.075-0.135 (.0030-.0053)O-0.025
(O-.001 0)
1.0-l .2 (.039-,047)
0.3-l .o (.012-.039).,O-O.1 5 (O-.006),*, ,_ ,”0.075-O. 135
(.0030- .0053)1.
0.045-0.165 (.0017-.0064)
0.025-0.150 (.OOlO-.0059).,‘.a .;.; ‘>
o.03-o.05 (~oo12-~o(j~o’) ” i.u:-., ‘~O-0.06
(O-.0024)

21-160AUTOMATIC TRANSAXLE - Specifidons
ItemsOutput flange bearing end play W4A33> mm (in.)
Front clutch end play
mm, (in.)Rear clutch end play
mm (in.)
End clutch end play
mm (in.)
Front clutch end play mm (in.)
Rear clutch end play mm (in.)
End clutch end play W4A33>mm (in.)
Transfer idler gear preload
Nm (ft.lbs.)Center differential side gear end play
mm (in.)
Front output shaft end play
mm (in.)
Transfer
Drive bevel gear starting torque
Driven bevel gear starting torque
Bevel gear backlashNm
(ft.lbs.)Nm
(ft.lbs.)mm (in.)
IALVE BODY SPRING IDENTIFICATION CHARTPart name
Regulator valve spring
l-2 shift valve spring
Pressure control valve spring
Rear clutch exhaust valve spring
End clutch valve spring
2-3 shift valve spring
N-R control valve spring
Reducing valve spring
Line relief spring
Torque converter valve spring
Shift control valve spring
FFyl;;;lutch control valve spring
SPACER SETWire diameter
mm (in.)
1.4 (055)
0.6 (024)
0.45 (0177)
0.7 (028)
0.6
(.024)0.8
(.031)0.7 (028)
1.2 (047)
1.0 l.039)
1.3 (051)
0.5 (020)
0.7
(.028)Outside dia.
mm (in.)
15i.59)
7.6
t.299)
7.6(.299)
6.8(.268)
6.6(260)
7.0(276)
9.2(.362)
8.9(350)
7.0(276)
9.0(.354)
5.7(224)
6.2(.244)
IPart name
Spacer set
(for adjustment of input shaft end play)Specifications
o-0.09 (d-.0035); . ,i f 1, ,i’.” :,li
0.7-0.9 (.028-.035)
0.4-0.6 (.016-.024)
0.4-0.65 (.016-.026)
0.8-I .O (.032-.039)
1.0-I .2 (.039-.047)
0.60-0.85 (.024-.034)
0.8
(1)
0.01-0.03 (.0004-.0012)
0.055-0.115 (.0022-.0045)
1.7-2.5 (1.23-1.81)
1.0-I .7 (0.72- 1.23)
0.08-0.13 (.0031-.0051)
Lengthmm (in.)
52 (2.05)
26.6 (1.047)
21.3
(.839)27.4 (1.079)
24.4
(.961)27.5 (1.883)
32.1 (1.264)
29.5 (1.161)
17.3
(.681)22.6
i.890)26.8 (1.055)
14.2
(.559)No. of turns
11.5
13.5
8.5
12.5
15.5
15.5
‘4
8.5
’-*12.5
10
9.5
’22
9.5I
Thicknessmm (in.) Part No. “’
1.4(055).1.0l.040)MD997854
1.4(.055),
1.2(047)MD997847
’1.8(.071),
1.4l.055)MD997848::!1.8
(.071), 1.6 (.063)fQlD997849 ” .’
2.2(.087),
1.8(.071)MD997850
2.2(.087),2.0(.079)MD997851h2.6(.102),2.2(.087)MD997852“-2.6(.102),2.4i.095)M D997853

AUTOMATIC TRANSAXLE - SDecifications
SPACER AND SNAP RING
_ . ,_
_-Part name
Thicknessmm (in.) Identification mark Part We.’,1,Snap ring
(F4A22)1.82.(.0717)
NoneMD722538
(for transfer drive gear end play
adjustment)1.88 (.0740)BlueMD721014
1.94 (.0764)BrownMD721015
2.00 (0787)
NoneMD721016
2.06
(.081 I)BlueMD7210172.12
(.0835)BrownMD722538
Spacer
(F4A22)1.20 (0472)20MD7231 60(for adjustment of transfer shaft end play)
1.23 (0484)
23MD7231 61
1.26 (.0496)26MD7231 621.29 (0508)
29MD7231 631.32 (0520)
32MD7231 641.35 (0531)
35MD7231 651.38 (0543)
38MD7231 661.41 (0555)
41MD7231671.44
(.0567)44MD7231 681.47
(.0579)47MD723169
1.50
(.0591)
50MD7231 701.53 (0602)
53MD7231 71
1.56 (.0614)56MD723172
1.59 (0626)59Md@75,1.62
(.0638)
62MD723174~:1.65 (0650)
65MD7231 75
1.68 (.0661)68MD7231 76
1.71 (.0673)71MD7231 77
1.74 (.0685)74MD7231 78
1.77 (.0697)77MD7231 79
1.80 (.0709)80MD7231 80Snap ring
(F4A22)1.6 (.063)NoneMD955630[for adjustment of front clutch and rear clutch
snap ring clearance)1 . 7 ( . 067)BrownMD730930
1.8 (.071)BlueMP955631
1.9 l.075)None‘MD73Q93i2.0 f.079)BrownM~$G-$$?*
2.1
(.083)BlueM D7309322.2
(.087)NoneMD955633
2.3
(.091)BrownM D7309332.4
(.095)BlueM D9556342.5
i.098)NoneMD730934
2.6
(.102)BrownMD955635
2.7 (106)
BlueMD730935
2.8 (.I 10)
NoneMD9556362.9
(.114)BrownMD730936
3.0 (118)
BlueMD955637
Spacer (F4A33-W4A33)0.62 (.0244)62MD737444
for adjustment of transfer driven gear
icenter differential case) preloadl0.65 (0256)65MD7374450.68
(.0268)68MD737446
0.71 (0280)
71MD737447

AUTOMATIC TRANSAXLE - SDecificationsPart name
Thicknessmm (in.) Identification mark Part No.
Spacer
(F4A33)1.34 (0528)
0MD71 0459(for adjustment of differential case preload)
1.37
(.0539)PMD7 l&OSnap ring
(F4A33eW4A33)1.76 (.0693)BrownMD73331 4(for adjustment of output flange bearing end
play)1.82 (0717)NoneMD722538
1.88
(.0740)BlueMD721014
1.94
(.0764)BrownMD72101 52.00
(.0787)NoneMD721016
2.06
(.081 I)BlueMD721 0172.12 (0835)
BrownMD7225392.18
(.0858)NoneMD73331 5Snap ring
(F4A33eW4A33)1.3* (.051)NoneMD731 747(for adjustment of front clutch and rear
clutch end play)1.4”
(.055)BlueMD731 748
*: Rear clutch only1.5 LO59)BrownMD731 7491.6 (063)
NoneMD731 7501.7
(.067)
BlueMD731 7511.8 (071)
BrownMD731 752
1.9 (075)NoneMD731 7532.0
i.079)BlueMD731 7542.1 (083)
Brown
MD731 7552.2
(.087)NoneMD731756
2.3
t.091)BlueMD73i7572.4
l.094)BrownMD731758Snap
ring1.05 (04)
WhiteMD71 5800
r;oreydJustment of end clutch snap ring clear-1.30 ( 05)
YellowMD7158011.55
(.06)NoneMD715802
1.80 (.07)GreenMd71.58032.05
(.08)
PinkMD71 5804
Spacer
(F4A22)1.85 (.073)HMD700272‘for adjustment of differential case preload)
1.94 (.076)ccMD71 59562.03
(.080)FFMD71 59592.12
(.083)IIMD715962
2.21 (.087)LLMD71 59652.30
1.091)00MD71 59682.39
l.094)RRMD71 5971
spacer0.75-0.82 (.0295-.0323)MD722986
for adjustment of differential pinion and side
jear backlash)0.83-0.92 (.0327-.0362)MD722985
0.93- 1 .OO (.0366- .0394)w&@
1 .01-l .08 (.0398-.0425)MD72&%3’
1.09-1.16 (.0429-.0457)MD722982
spacer (W4A33)1 .I6 (.0457)16M D736929for adjustment of front output bearing
Ireload)1.19 (.0469)19MD7367511.22
(.0480)
22MD7369311.25
l.0492)25MD7261 661.28
(.0504)
28MD7185171.31 (0516)
31MD718518
1.34 LO528134MD718519

21-166AUTOMATIC TRANSAXLE - SDecifications
TORQUE SPECIFICATIONS,. _ ,,,_ .Nglcc-
ItemsTie rod end to knuckle
Lower arm ball joint to knuckle
Transaxle mounting bracket to transaxle
Special bolts
Selector lever assembly mounting bolts
Automatic seat belt guide ring attaching bolt
Shift lock cable to selector lever assembly
Clamp to body
Starter motor mounting bolt
Oil cooler mounting bolt
Eye bolt
Tube bracket
Tube bracket
Oil cooler hose clamp
Hose bracket
Cover to selector knob
Selector knob to lever assembly
Bell housing cover to engine
Transaxle mounting bolt
[lo mm l.40 in.) diameter bolt]Transaxle mounting bolt
[8 mm I.31 in.) diameter bolt]
Torque converter to drive plate
Transaxle control cable to body
Transaxle control cable adjusting nut
Drive shaft nut
Under cover
Transfer mounting boltndicator panel-ever assembly to bracket assembly
3ight member installation bolt
Front
Rear
;usset
Zenter bearing bracket
:l=4A22>Oil bolt
panDrive plate-to-converter tightening bolt
Drain plug
Pressure check plug
Pulse generator mounting bolt
Bearing retainer screw
Lock plate bolt
Converter housing bolt
One-way clutch outer race bolt
Differential drive bolt
gearManual control lever nut
Manual control shaft set screw
Nm24-35
60-72
60-8046-53
9-14
17-26
4-6
4-6
27-34
8-12
30-353-5
8-12
4-6
3-5
2.0 or more
2.0 or more
10-12
10-12
30-3573-77
9-14
IO-14
200-2609-13
60-80
1 .o-2.0
14-20
80- 100
70-80
70-8036-46
10-1246-53
30-35
8-10
IO-12
17-2235-45
19-23
25-35
130-14017-21
8-10
-.
ft*lgk+ ‘. St. :“.. (1.17-25
I ~. ‘,43-52
43-58
33-38
7-1012-19
3-4
3-4
20-25i::6-8
22-25
2-4
6-8
3-4
2-4
1..4 or more
1.4 or more
7-9
7.2-8.7
22-25
53-55
7-10
7-10144-188
7-1043-58
0.7-14
10-1458-72
51-58
51-5826-33
7-9
34-38
22-25
6-7
7-9
12-15
26-32
14-16
18-25
94-10113-15
6-7

AUTOMATIC TRANSAXLE - SeecificdionsItems
Inhibitor switch
Sprag rod support bolt
Pump housing-to-reaction shaft support
bolt
Oil assembly mounting bolt
pumpValve body bolt
Valve body assembly mounting bolt
Oil filter bolt
Speedometer sleeve locking plate bolt
End clutch cover
Kickdown lock nut
< F4A33.W4A33 >Air exhaust plug
Center bearing retainer stopper bolt
Center differential drive gear bolt
Differential cover bolt
Differential drive bolt
gearDifferential front bearing bolt
capDifferential rear bearing retainer bolt
End clutch cover bolt
Front bearing retainer bolt
Idler cover bolt
gearIdler shaft lock bolt
Inhibitor switch bolt
Kickdown servo lock nut
Manual control lever nut
Manual control shaft set screw
Oil drain bolt
Oil filter bolt
Oil level guide bolt
gaugeOil bolt
panOil check plug
pressureOil assembly mounting bolt
pumpOil pump bolt
Output bearing retainer bolt
Output flange bearing retainer bolt
Nm
IO-12
20-27
10-1215-22
4-6
10-125-7
3-5
6-8
25-32
30-354-6
70-80
10-12
130-140
60-80
30-40
10-1243-55
10-1231-44
IO-1225-32
17-21
8-10
30-355-7
20-27
10-124-6
19-23
10-12
20-2717-22
,I
‘ft.lbs.
7-915-19
,,
7-911-15
3-4
7-94-5
2-4
5-6
18-23
22-25
3-4
51-57
7-9
94-10143-58
22-29
7-9
32-39
7-922-32
7-9
18-23
12-15
6-7
-_22-25
4-5
15-19
7-93-4
13-17
7-9
15-19
12-16"/Parking rod support bolt
20-2715-19Pulse generator bolt
IO-127-9Roll stopper bracket bolt
43-55
32-39
'Shift control cable bracket bolt
20-2715-19Speedometer gear locking plate bolt
4-6
3-4
Transaxle mount bracket bolt
60-80$-,58Valve body assembly mounting bolt
10-127-9
Valve body bolt
4-6
3-4
-.

AUTOMATIC TRANSAXLE - SDecial Tools21~171
MD998341Kickdown servo toolRemoval and installation of kickdown servoWrench adapter
“6”Removal and installation of transfer idler shaft
Installation of transfer shaft rear bearing and
M D998367Snap ring installerAssembly of the end clutch
eanng remover
Installation of drive shaft oil seal (W4A33)
Wrench adapterMeasurement of transfer driven bevel geardrive torque (W4A33)

AUTOMATIC TRANSAXLE - Special Tools
ToolNumber
NameI UseMD998830
Installer adapter (66)Driving of bearingMD998904
BoltPull-out of idler shaft
M D998905HandleRemoval and installation of center supportMD998906
Wrench adapterPreload measurement of transfer idler shaft
Measurement on transfer idler gearMD998907
Spring compressorDisassembly of front clutchMD998908
Bearing installerInstallation of transfer shaft front bearing
’
M D998909Bearing installerInstallation of transfer shaft bearing
MD99891 0Bearing installerInstallation of transfer shaft rear bearing
MD99891 1
Bearing installerInstallation of transfer driven gear bearing