1991 MITSUBISHI 3000GT washer fluid

a-10CLUTCH - Clutch Control
CLUTCH CONTROL
REMOVAL AND INSTALLATIONMZlJA-
-
03% J 2’ti
m
I.“0050I
Pre-removal Operationl Draining of the Clutch Fluid
l Bleeding of the Clutch Line (Refer to P.21-7.)l Adjustment of Clutch Pedal (Refer to P.21-5.)Clutch master cylinder removalstep
1. Brake booster(Refer to GROUP 35 - Brake Booster.)2. Clevis pin 3. Clutch master cylinderl *Adjustment of piston to push rod clearance
4. Sealer3

9
Cluch tube
1.
**5.
6.
l +7.**8.9.IO.11.
a* l * 12.
\Gk
6
removal steps
Brake booster15Nm
-11 ft.lbs.
(Refer to GROUP 35
- Brake Booster.)Air hose A Air cleaner cover, air intake hose cFWD>.Air cleaner cover, air intake hose A Vacuum pipe Battery
Battery seat, washer tank
Steering column assembly
(Refer to GROUP 37A- Steering Wheel and
Shaft.)
Clutch tube15 Nm
11
ft.lbs.
08FOO44TSB Revision

23-62AUTOMATIC TRANSAXLE - Transaxle AssemblyTRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
MZJLA- -
Pre-removal Operationl Place Selector Lever in “N” Position
and Stop the Engine.
l Draining of Transaxle Fluid
(Refer to GROUP 00
- Maintenance
Service.)
l Removal of Front Under Cover
(Referto GROUP 51 -Front Bumper.)09FO112
Removal steps
1. Side under cover2. Battery
3. Battery seat, Washer tank
4. kiorsteaner cover, Air intake
l +5. Connection for transaxle controlcable
4*
6. Connection for oil cooler hose
7. Inhibitor switch connector
8.
Kickdown servo switch connector
9. Pulse generator connector
10 Oil temperature sensor connector
11. Shift control solenoid valve connector
12. Connection for speedometer cable
13. Connection for transaxle mount bracket70 Nm
51
ft.lbs.
70 Nm
51 ft.lbs.I
09FOO81
1 TSB Revision

Brake tube flare nut15Nm
11 ft.lbs.
m14FO38

Post-installation Operationl Supplying Brake Fluid
l-----l
l Bleeding(Refer to P.35-48.)l Adjustment of Brake Pedal
(Refer to P.35-45.)

81
‘414ux216 1
Sealant: 3M ATDPart No.
-----I8663 or equivalent
SERVICE BRAKES - Master Cylinder and Brake Booster35-67
MASTER CYLINDER AND BRAKE BOOSTER
L
REMOVAL AND INSTALLATION
14 NmIO ft.lbs.
10 Nm
7 ft.lbs.
Master cylinder removal steps
*I)1. Low-pressure hose
2. Brake fluid level sensor connector
3: Brake tube connection
4. Master cylinder
l e .Adjustment of clearance between brake
booster push rod and primary piston
Brake booster removal steps
4.Master cylinder5.Vacuum hose6.Vacuum tubel a7. Vacuum hose with check valve8.Fitting9.Cotter pin10.Washer11.Clevis pin.
12.Sealer13.Spacer
14.Brake booster
lb14FOlll
9 10
bpr.
m
cl11
1 t
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SERVICE BRAKES - Front Disc Brake
IISASSEMBLY AND REASSEMBLY
7
8
66
55
Grease: Brake grease SAE 5310,NLGI No. 1
14FOQ24
St-ease: Repair kit grease (orange)
Xsassembly steps
1.Clip*I)2. Pad pin3.Cross springl *4. Pad assembly5.Shim A6.Shim B7. Inner pad (with wear indicator)8.Outer pad9.Retainingnng
10.Piston boot*I)11.Piston*I)12. Piston seal13.Washer
14.Caliper body
14FO117
MJSLE-8V
f
14FOO25
Caution
The piston seal contained in
the seal and boot kit is coated
with special grease.
Do not wipe off the grease.
Brake fluid: Conforming to DOT3
Brake caliper kit
14FO118
Pad kitSeal and boot kit14FOll9
14FO120
,1 TSB Revision

37A-24
STEERING - Power Steering Gear Box
/Oil seal
Back-up washer13A0181L
GuideNeedle roller
bearmg13R0547
MB990927-01
&
13R0378
Vent hole
SERVICE POINTS OF REASSEMBLYM37PHAW
34. INSTALLATION OF BACK-UP WASHER / 33. OIL SEAL(1) Apply a coating of the specified fluid to the outside of
the oil seal.
LJSpecified fluid: MITSUBISHI PLUS
ATF/Automatictransmission fluid “DEXRON” or
“DEXRON II”
(2) Using a tool, press the back-up washer and the oil seal
into the rack housing to the specified position (whereIthe upper surface of the press-in guide coincides with
the stepped part of the press-in tool).
32. INSTALLATION OF NEEDLE ROLLER BEARINGI(1) Apply specified fluid to housing, bearing and oil seal
Ipress fitting surface.
ISpecified fluid: MITSUBISHI PLUS ATF/Automatictransmission fluid “DEXRON” or
I“DEXRON II”(2) Press fit needle roller bearing.
CautionIPress fit straight as valve housing is aluminium.
31. INSTALLATION OF BALL BEARINGPress fit ball bearing.
28. INSTALLATION OF OIL SEAL
/ 27. O-RING
(1) Apply a coating of the specified fluid to the outside of
the oil seal and O-ring.
Specified fluid: MITSUBISHI PLUS
ATF/Automatictransmission fluid “DEXRON” or
“DEXRON II”
(2) Press fit oil seal until it touches rack bush end.
26. INSTALLATION OF RACK(1) Apply a coating of multipurpose grease to the rack teeth
face.
Caution
Do not close the vent hole in the rack with grease.13K583(
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STEERING - Power Steering Gear Box37A-25
Back-up washer1360147
(2) Cover rack serrations with special tool.
(3) Apply specified fluid on special tool.
Specified fluid: MITSUBISHI PLUS
ATFIAutomatictransmission fluid “DEXRON” or
“DEXRON II”(4) Match oil seal center with rack to prevent retainer
spring from slipping and slowly insert rack from power
cylinder side.
Vinyl tape
Rack bushing
136014613K687
Seal rings
MB99131 7
Tapered
side13A0313
25. INSTALLATION OF RACK BUSHINGWrap the rack end with vinyl tape, apply a coating of the
specified fluid, and then install the rack bushing and rack
stopper.
Specified fluid:MITSUBISHI PLUS
ATF/Automatictransmission fluid “DEXRON” or
“DEXRON II”
CautionDo not allow oil seal retainer spring to slip out.
23. INSTALLATION OF CIRCLIPInsert circlip to rack stopper hole through cylinder hole. Turn
rack stopper clockwise and insert circlip firmly.
CautionInsert circlip to rack stopper hole while turning rack
stopper clockwise.20. INSTALLATION OF SEAL RINGS
/ 19. PINION AND
VALVE ASSEMBLY
(I) When installing seal rings, press firmly into valve
groove. Apply specified fluid.
Specified fluid: MITSUBISHI PLUS
ATF/Automatictransmission fluid “DEXRON” or
“DEXRON II”
NOTEBecause the seal rings expand at the time of installa-
tion, use the special tool to compress the seal rings so
that they are well seated.
ITSB RevisionI

STEERING - Power Steering Oil Pump37A-29
DISASSEMBLY AND REASSEMBLYMS’RE- -
:iuid:VllTSlJBlSHI PLUS ATF/Automatic trans-
nission fluid “DEXRON” or “DEXRON II”
20 Nm
14
ft.lbs.
13N0030
Oil pump seal kit1 Oil pump cartridge kit
8N6ft.lbs.
13N0031Disassembly steps25-30
Nm18 - 22ft.lbs.
15. Plunger
:I*a3.
4.
l a5.l a6.*a7.8.**9.10.
11.
Pump coverO-ringVanes
Rotor
Cam ring
Side plate
O-ring
Connector
O-ring
Flow control
Flow control
Piston rodSnap ring
Terminal
Washer
Insulator
O-ring
Plug
Clip
Suction connectorO-ring
Oil pump body and Pulley assembly
12. Terminal assembly
l * 13. O-ring
l * 14. Spring
Caution
Do not disassemble the flow control valve.TSB Revision

51-2
SPECIFICATIONSEXTERIOR
- Specifications
GENERAL SPECIFICATIONSMSlKB-
-\ IItems
Windshield wiper motorType
Speed control system
Braking system
rpm at load of 1 Nm (0.72
ft.lbs.)Low speed
High speed
Nominal torque
Nm (ft.lbs.)
Rear wiper motor
Motor type
Braking system
rpm at load of 0.6 Nm (0.43
ft.lbs.)Windshield wiper blade
Wiping angle
Driver’s side
Passenger’s side
Wiper blade length
mm (in.)
Driver’s side
Passenger’s side
Tear wiper blade
Wiping angle
Wiper blade lengthmm (in.)
Nindow washer motor and pump
Motor type
Pump type
Power consumption A
Time of continuous usesec.
With washer fluid
Empty operation
Nozzle jet pressure
kPa (psi)
Tank capacity
lit.
(qts.)
3ear window washer motor and pump
Motor type
Pump type
Power consumption A
Time of continuous use
sec.With washer fluid
Empty operation
Nozzle jet pressure
kPa (psi)
Tank capacity
lit. (qts.)Specifications
Ferrite-magnet type
Third brush system
Dynamic brake system
48
_+ 4
70
2 724(17)
Ferrite-magnet type
Dynamic braking system
38
+ 5
89”
91”
525 (20.7)
500 (19.7)87”
k 1.5”
550 (21.7)Direct current ferrite magnet type
Centrifugal type
3.8 or less
Max. 60
Max. 20
120 (17) or more
2.0
(2.1) or more
Direct current ferrite magnet type
Centrifugal type
3.8 or less
Max. 60
Max. 20
120 (17) or more
1.2 (1.3) or more
LJ
L/iTSB Revision