1991 MITSUBISHI 3000GT check oil

MANUAL TRANSAXLE - Transaxle Assembly22-15
idPost-installation Operationl Installation of Front Under Cover(Referto GROUP 51 -Front Bumper.)l Supplying of Transmission Oil (Refer to P.22-9.)l Filling of Engine Coolant (Refer to GROUP 14-
Service Adjustment Procedures.)70 Nm
l Checking Operation of Shift Lever at Each Positionl Checking the Operation of the Meters and Gauges26
ft.lbs.09FOO84
4*9. Connection for transaxle mount16. Starter10. Transaxle mount bracket4*17. Drive shaft (Left side),
l * 11. Mounting stopperinner shaft assembly12. Transaxle assembly upper part+* ** 18. Drive shaft (Right side)
coupling bolt19. Transaxle stay (Front bank side)4*13. Connection for tie rod end20. Transaxle stay (Rear bank side)4*14. Connection for lower arm4*21. Transaxle assembly lower part
ball jointcoupling bolt15. Right member4*22. Transaxle assembly
SERVICE POINTS OF REMOVALMZZMBBA6. DISCONNECTION OF THE CLUTCH TUBE BRACKET
AND CLUTCH DAMPER ASSEMBLY
Remove the clutch release cylinder and clutch oil line
bracket installation bolt, and then secure at the body side
without disconnecting the oil line coupling.
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MANUAL TRANSAXLE - Transaxle Assembly22-23
50. REMOVAL OF SHIFT RAIL ASSEMBLY
(I 1 Shift the Ist-2nd speed shift fork to the 2nd speed.
(2) Shift the 3rd-4th speed shift fork to the 4th speed.
MD998325-01
II
MD998325-01
/I\I2010291(3) Remove the shift rail assembly.
INSPECTIONM22MOAB
BACKUP LIGHT SWITCHOperate the backup light switch to check continuity with a
circuit tester.If without continuity, replace the switch.
SERVICE POINTS OF REASSEMBLYMZZMGAX
54. INSTALLATION OF OIL SEALInstall the drive shaft oil seal using the special tool.
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MANUAL TRANSAXLE - Input Shaft AssemblY22-33
SpriprotKey2010018
MD998348-01
SPEED -GEARS
lCheck the bevel gear and clutch gear teeth for damage and
wear.l Check the synchronizer cone for rough surface, damage
and wear.
lCheck the gear bore and front and rear ends for damage
and wear.
SERVICE POINTS OF REASSEMBLY
13. INSTALLATION OF SYNCHRONIZER SPRING
Assemble the synchronizer spring so that its projection maybe engaged in the groove of the synchronizer key.
Take care to prevent the projections of the front and rearspring from sitting in the groove of the same key.
12. INSTALLATION OF 3RD-4TH SPEED SYNCHRONIZER
ASSEMBLY
(I) Install the synchronizer assembly so that the part that
has the small round indentation is in the oil groove atthe hub end.
NOTE
If the installation is in the opposite way, press-in mightnot be possible. This is because the edge of the hub
inner diameter spline at the part that has the small
round indentation is made to facilitate pressing in.
(2) Press the
3rd-4th speed synchronizer assembly onto
the input shaft using the special tool as illustrated.
CautionWhen installing the synchronizer assembly, make
sure that three synchronizer keys are seated cor-
rectly in respective grooves of the synchronizer
ring.(3) Check the 3rd speed gear rotates smoothly.
10. INSTALLATION OF BEARING SLEEVEUse the special tool as illustrated.
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MANUAL TRANSAXLE - Service Adjustment Procedures22-51SERVICE ADJUSTMENT PROCEDURES
TRANSMISSION OIL LEVEL INSPECTIONM22FBAE2
Refer to GROUP 00
- Maintenance Service.
TRANSMISSION OIL REPLACEiVlENTMUFCAJ
(I) Position vehicle on a flat level and remove filler and drainplugs to drain transmission oil.
(2) Pour in fresh transmission oil through filler port.
Transmission oil: Hypoid gear oil, SAE 75W-85W con-
forming to API classification GL-4 or
higherTransaxle: 2.4 liters (2.5 qts.)
Transfer: 0.27 liters
(.29 qts.)
(3) After checking to be sure that the oil level is the specifiedlevel, tighten the filler plug at the specified torque.
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22-56
MANUAL TRANSAXLE - Transaxle Assembly
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
Hose clamp4.0 Nm
Removal steps
Post-installation Operationl Installation of Transfer Assembly
(Refer to P.22-59.)l Supplying of Transmission Oil
(Refer to P.2351,)l Checking Operation of Shift Leverat Each Positionl Checking the Operation of Meters andGauges
MUMA-B~
19 Nm
13 f;t.lbs.
OSFOllO
1. Side under coverl *2. Air hose Al 43. Air cleaner cover, Air intake hose AI)* 4. Vacuum pipe5. Air cleaner element
6. Air cleaner body7. Battery
8. Battery seat, Washer tank
9. Connection for transaxle control cable
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23-1
AUTOMATIC
TRANSAXLE
CONTENTSMZJAA- _
ANNULUS GEAR AND TRANSFER DRIVE GEARTransmission Fluid Level Inspection................................46SET................................................................................................
102Transmission Fluid Replacement........................................
46
DIFFERENTIAL........................................................................104SPECIAL TOOLS........................................................................
16
:......................................... 12IEND CLUTCH ASSEMBLY....................................................99SPECIFICATIONS..........................
FRONT CLUTCH ASSEMBLY................................................95
GENERAL INFORMATlON....................................................2
KICKDOWN SERVO................................................................
107
LOW-REVERSE BRAKE............................................................
107
OIL PUMP....................................................................................93
PLANETARY GEAR................................................................
100
REAR CLUTCH ASSEMBLY....................................................97
SELECTOR LEVER ASSEMBLY............................................58
SERVICE ADJUSTMENT PROCEDURES............................46
Accelerator Switch
Inspection and Adjustment................
50Drive Shaft Oil Seals Replacement....................................
52Inhibitor Switch and Control Cable Adjustment................
52Key Interlock Mechanism Check........................................50KickdownServo Adjustment................................................
47Line Pressure Adjustment....................................................
48Reducing Pressure Adjustment........................................
49Selector Lever Operation Check........................................
50Shift Lock Mechanism Check............................................51Speedometer Cable Replacement....................................53
General Specifications........................................................12Lubricants............................................................................15Service Specifications........................................................12Spacer and Snap Ring........................................................13Valve Body Spring Identification Chart............................13
SPEEDOMETER DRIVEN GEAR ASSEMBLY....................106
TRANSAXLE ASSEMBLY........................................................62
TRANSAXLE CONTROL*........................................................54
TRANSAXLE OIL COOLER, HOSES, TUBES
....................66
TRANSFER SHAFT....................................................................92
TROUBLESHOOTING............................................................
19
A/T Safety-lock System Troubleshooting........................44Converter Stall Test............................................................
43
Diagnosis and Test
................................................................
22
Element in Use at Each Position of Selector Lever........31Inspection
of ControlSystem............................................
28Inspection of Electronic Control System Components....32Oil Pressure Tests................................................................
39ShiftPatterns....................................................................
31,42Troubleshooting Guide........................................................
20
VALVE BODY. . . .._._.................................................................... 108
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3668GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to beremoved/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(1)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead topersonal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
(3) MlTSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B -Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of the
ISRS or any SRS-related component.

AUTOMATIC TRANSAXLE - Troubleshootincl23-19Based upon use of the troubleshooting
Checks should be made of fluid levels and
the condition of the ATF, as well as the
condition of the manual control cables;
adjustments should then be made if found
to be necessary.
If a presumption has been made that there
is an abnormal condition somewhere in
the electronic-control system, check the
fault code, in order to determine the
probable location of the problem, by using
a multi-use tester or voltmeter.
I
When the abnormal system is discovered,
check each element (sensors, etc.) one by
one, and make repairs as necessary.
IWhen the abnormal condition is presumed
to be in the oil-pressure-control system
When the result of the oil-pressure test
does not satisfy the specified pressure,
check each system at places related to the
valve body, check the oil-pressure pas-
sages for leakage, etc.
I
If the problem isunusually dirty ATF,
abnormal noises, oil leakage, or slippage of
the clutch or brakes, or an abnormal
condition of the transaxle itself, disassem-
ble and repair the transaxle.
TROUBLESHOOTINGM23EEAYFunctional malfunctions of the ELC4A/T can lead to other
problems, such as those described below:(I
) Improper maintenance and/or adjustments
(2) Malfunctions of the electronic control functions
(3) Malfunctions of mechanical functions
(4) Malfunctions of hydraulic control functions
(5) Malfunctions of engine performance
etc.
In order to properly determine (“Troubleshoot”) the source of
these malfunctions, it is first essential to methodically question
the user concerning the details of the problem, such as the
condition of the problem, the situation at the time the problem
occurred, and any other relevant information, all in as much
detail as possible. The user should also be asked whether or
not the problem has occurred more than once, and under what
conditions.
Subsequently, certain tests should be conducted in a certain
order, as described at the left.
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23-24AUTOMATIC TRANSAXLE - Troubleshooting
FAULT CODEDESCRIPTIONCode
No.Display PatternItemRemedial Action
Excessively large throttle
position sensor outputl Check throttle position sensor
connector.
l Check throttle position sensor
on bench.
12Excessively small throttle
position sensor outputl Adjust throttle position sensor.
l Check accelerator switch
(whether code number 24 is being
output).
13Defective or improperly
adjusted throttle position
sensor
14
Improperly adjusted throttle
position sensor
Open-circuited low-oil-
temperature sensorl Check oil temperature sensor
connector.
l Check oil temperature sensor on
bench.
16Short-circuited high-oil-
I-lMnnM-.temperature sensor
17
Open-circuited high-oil-
rlnnnruuvltemperature sensor or short-
circuited low-oil-temperature
sensor
Open-circuited kickdown servo
switch
Short-circuited kickdown servo
switchl Check kickdown servo switch
connector.
l Check kickdown servo switch on
bench.
Open-circuited ignition pulse
pickup cablel Check ignition pulse signal line.
24Open-circuited or improperly
adjusted accelerator switchl Check accelerator switch connector
l Check accelerator switch on bench.
l Adjust accelerator switch.
12A010412A0107
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