Page 225 of 1146
FUEL SYSTEM - On-vehicle Inspection of MPI Components13-119PURGE CONTROL SOLENOID VALVE
Q Harness side
connector
I
Control relay
@ Equipment side
connector connector
unit
OlAO324
Engine control unit connector
7FUO653OPERATION
lThe purge control solenoid valve is an ON-OFF type one which controls introduction of purge air from the
canister into the intake air plenum.
lThe battery power is supplied to the purge control solenoid valve through the control relay. When the
engine control unit turns ON the power transistor in the unit, current flows to the coil, introducing purge
air.
INSPECTION
Using Multi-use Tester
Function
Actuator testItem No.Drive content
Check conditionNormal state
08Solenoid valve from OFFIgnition switch: ONOperating sound is heard
to ONwhen driven
TSB Revision
Page 227 of 1146
FUEL SYSTEM - On-vehicle lnwection of MPI ComDonents13-121
LEGR CONTROL SOLENOID VALVE
- Non Turbo, Turbo>MlBYZBAControl relav
EGR control
solenoid valve@ Equipment side
connector
Engine
control
unitEngine control unit connector
7FUO653
OPERATION
lThe EGR control solenoid valve is a duty control type solenoid valve. It makes control by leaking EGR valve
operating negative pressure to the throttle body A port.
lPower supply from the battery is sent through the control relay to the EGR control solenoid valve. When
the engine control unit turns off the power transistor inside the unit, current no more flows through the
coil and EGR valve operating negative pressure leaks.
TROUBLESHOOTING HINTIf the results of EGR control solenoid valve on-vehicle and off-vehicle inspections are normal but the
self-diagnosis code for EGR system failure is displayed, check the EGR valve, vacuum hose and EGR passage
for blocking.
c.
1 TSB Revision
Page 231 of 1146
FUEL SYSTEM - On-vehicle Inspection of MPI Components13-125
ACTUATOR INSPECTION
Operation Check
NOTEBefore disconnecting the vacuum hose, mark it to ensure
reconnection at the correct position.
(1) Remove the vacuum hose (blue stripe on black) from the
solenoid valve.
(2) Disconnect the harness connector.
(3) Apply a negative pressure to the nipple to which the black
vacuum hose has been connected and check air-tightness
with and without the battery voltage applied to the solenoid
valve terminal.
BatteryvoltageThe other nipple
of solenoid valveNormal state
Not applied
qj
I
AppliedOpenNegative pressure isheld
Coil Resistance Check
(I) Measure the coil resistance with a circuit tester.
Standard value: 36
- 46 R [at 20°C (68”F)]
TSB Revision
Page 235 of 1146
FUEL SYSTEM - On-vehicle Inspection of MPI Components13-129
i
HARNESS INSPECTION@ Harness side connector
*7FUO986Engine control unit
harness side
connect0r
1
Measure the power supply voltage.l Connector: Disconnected
l Ignition switch: ON
Voltage
(V)
svRepair the
harness.
(@I@-- Ini-tion coil9IG])
Check for an open-circuit or a short-circuit to ground, between the engine
control unit and the boost meter.
Boost meter connector: Discon-
nectedEngine control unit connector:Disconnected
ACTUATOR INSPECTIONRefer to GROUP 54.
1 TSB Revision
Page 248 of 1146

13-142FUEL SYSTEM - Injector
SERVICE POINT OF REMOVAL
MlBSSAI1. DISCONNECTION OF HIGH PRESSURE FUEL HOSE
Bleed the residual pressure within the fuel pipe line so as to
LA;prevent the flow of fuel.
Caution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual pressurein the fuel pipe line.
INSPECTION
INJECTORS
M13SCAC(1) Measure resistance between terminals of injector using a
circuit tester.
Standard value:13
- 16 R [at 20°C (68”F)]
2
- 3 LR [at 20°C (68”F)l
(2) If the resistance is out of specification, replace the injector.
SERVICE POINTS OF INSTALLATION
MlBSDAV
10. INSTALLATION OF INJECTORWhile turning the injector to the left and right, install it to the
delivery pipe.
Check to be sure that the injector turns smoothly.
LCaution
If it does not turn smoothly, the O-ring may be trapped.Remove the injector and then
m-insert it into the
delivery pipe and check once again.
4. INSTALLATION OF FUEL PRESSURE REGULATORWhen connecting the fuel pressure regulator to the delivery
pipe, apply light oil or petrol to the O-ring, and then insert,
being careful not to damage the O-ring.
1. CONNECTION OF HIGH PRESSURE FUEL HOSE
When connecting the high pressure fuel hose to the
delivery pipe, apply petrol to the hose union, and then
insert, being careful not to damage the O-ring.
TSB Revision
Page 258 of 1146

13-152FUEL SYSTEM- Fuel Line and Vapor Line
03FOO3
05FOO735 Nm7r; ft
Ihr-k” ._..I_.
@dFlare nut,xSERVICE POINTS OF REMOVAL
MlBKBAQ9. 13. REMOVAL OF EYE BOLT
Remove the eye bolt while holding the fuel filter nut
\securely.
Caution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual pressurein the fuel pipe line.
INSPECTION
MIBKCAJ
lCheck the hoses and pipes for cracks, bend, deformation
and clogging.
l Check the canister for clogging.
l Check the fuel filter for clogging and damage.
SERVICE POINTS OF INSTALLATION
MlSKDAU17.5. INSTALLATION OF FUEL VAPOR HOSE
/ 8. FUEL
RETURN HOSE
(1) If the fuel pipe has a stepped part, connect the fuel
hose to the pipe securely, up to the stepped part, as
shown in the illustration.
Iti(2) If the fuel pipe does not have a stepped part, connect
the fuel hose to the pipe securely, so that it is the
standard value.
Standard value: 25
- 30 mm (1.0 - 1.2 in.)
15. INSTALLATION OF HIGH PRESSURE FUEL HOSEApply engine oil to the hose union.
Insert the hose, being careful not to damage the O-ring, and
tighten securely.
CautionBecause there is high pressure applied between the
fuel pump and the injection mixer, be especially sure
that there is no fuel leakage in this area.
12. INSTALLATION OF FUEL FILTER(1) When installing the fuel filter, first temporarily install the
filter to the filter bracket; then insert the main pipe at
the connector part of the high pressure fuel pipe, and
manually screw in the main pipe’s flare nut.
(2) Holding the fuel filter nut, tighten the fuel main pipe’s
flare nut and eye bolt at the specified torque. Then
tighten the filter to the bracket.
TSB Revision1
‘d
Page 303 of 1146

COOLING - Radiator14-S
- 04N0002
SERVICE POINT OF REMOVALM14QBAK8. DISCONNECTION OF AUTOMATIC TRANSAXLE OIL
COOLER HOSESUse a plug or otherwise cover the hose and nipple part of
the radiator so that dust, dirt, foreign materials, etc. do not
enter after the hose has been disconnected from the
radiator.
INSPECTIONM14QCAN
l Check for foreign material between radiator fins.
l Check the radiator fins for bent, or damage.
l Check the radiator for corrosion, damage rust or scale.
lCheck the radiator hoses for cracks, damage or deteriora-
tion.
l Check the reserve tank for damage.
lCheck the automatic transaxle oil cooler hoses for cracking,
damage or deterioration.
RADIATOR FAN MOTOR INSPECTION
(1) Check to be sure that the radiator fan rotates when battery
voltage is applied between terminals (as shown in the
figure).(2) Check to see that abnormal noises are not produced, while
motor is turning.
INSPECTION OF RESISTOR(1) Measure the resistance between connector terminals @
and @ of the radiator fan motor.
(2) The resistor is normal if the resistance is within the
following range.
Resistance: 0.29
- 0.35 IZ
THERM0 SENSOR INSPECTION
(1) Immerse the water temperature switch in hot water as
shown.
(2) Change the water temperature and check continuity with a
circuit tester.. If it is as specified below, the switch is
functioning correctly.
Item
With continuityb;F;;ature of
Without continuity
(t;,n-r3;rature ofFor condenser fanFor radiator fan91
- 99°C81 - 89°C(196 - 210°F)(178 - 192°F)87°C (189°F)
’77°C (I 71 “F)
or lessor less
TSB Revision
Page 310 of 1146

14-16
I
COOLINGEngine Coolant Temperature Gauge Unit, Engine Coolant- Temperature Sensor and Engine Coolant Temperature SwitchI
Air Intake hose B
05FOO2:
ENGINE COOLANT TEMPERATURE SWITCH (Air condition-I
4
(1) Immerse the engine coolant temperature switch in oil and
then heat (by using a gas stove flame or similar method) so
as to increase the oil temperature.
L.2~(2) Check to be sure that the engine coolant temperature
switch is switched OFF when the oil temperature reaches
the standard value.
Standard value: 112
- 118°C (234 - 244°F)
Caution
The oil used above should be engine oil and should be
stirred well while being heated; do not heat more than
necessary.
SERVICE POINTS OF INSTALLATIONM140EAz
3.INSTALLATION OF AIR INTAKE HOSE B / 2. AIR INTAKE
HOSE AB and L. Assemble the air intake hose A with its notches (arrow-
marked) lined up with the
n marks on the air intake hoses
. -dInsert the hoses Into the air intake hose A until they are
bottomed.
Insert the air intake hose B on the turbocharger side until
they are bottomed.
TSB Revision