Page 801 of 1146
SERVICE BRAKES - Front Disc Brake
IISASSEMBLY AND REASSEMBLY
7
8
66
55
Grease: Brake grease SAE 5310,NLGI No. 1
14FOQ24
St-ease: Repair kit grease (orange)
Xsassembly steps
1.Clip*I)2. Pad pin3.Cross springl *4. Pad assembly5.Shim A6.Shim B7. Inner pad (with wear indicator)8.Outer pad9.Retainingnng
10.Piston boot*I)11.Piston*I)12. Piston seal13.Washer
14.Caliper body
14FO117
MJSLE-8V
f
14FOO25
Caution
The piston seal contained in
the seal and boot kit is coated
with special grease.
Do not wipe off the grease.
Brake fluid: Conforming to DOT3
Brake caliper kit
14FO118
Pad kitSeal and boot kit14FOll9
14FO120
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Page 802 of 1146

35-80SERVICE BRAKES - Front Disc Brake14FOOl14FOO4
14FOO2:
SERVICE POINTS OF DISASSEMBLYM35LFCC2. REMOVAL OF PAD PIN
Holding the cross spring with hand, remove the pad pin.
4. REMOVAL OF PAD ASSEMBLY
Using a screwdriver, remove the pad assembly.
11. REMOVAL OF PISTONSInstall a wood block as shown and send compressed air
through the port, to which brake hose is attached, to
remove the pistons.
At this time, make sure that the four pistons come out
evenly.
Caution
1. Be careful not to get your fingers to be pinched.
2. Use care not to let the brake fluid splash.
‘d
12. REMOVAL OF PISTON SEAL
(1) Remove the piston seal.
CautionDo not damage the cylinder inner surface.
(2) Clean the piston surfaces and cylinder inner surfaces
with trichloroethylene, alcohol, or the specified brake
fluid.
Specified brake fluid: Conforming to DOT3
INSPECTIONMJSLGCCINSPECTION OF PAD WEAR
Measure the thickness of the pad at a point which wears most.
Replace the pad assembly if the measurement is less than the
limit.
Standard value: 10.0 mm
(.39 in.)
Limit: 2.0 mm
(.08 in.)
CautionI/’Whenever the pad is to be replaced, replace the pads on
the right and left wheels as a set.
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Page 806 of 1146
35-84SERVICE BRAKES - Rear Disc Brake
Lubrication Points14Y184
Caution
The piston seal contained in the
seal and boot kit is coated with
special grease. Do not wipe off the
grease.
Brake fluid: Conforming to DOT3
4s14N0121
Grease: Repair kit grease (orange)
t14N0121
14LO12,
Grease: Repair kit grease (orange)
I-14NO158
Grease: Repair kit grease (orange)14LO128
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Page 807 of 1146

SERVICE BRAKES - Rear Disc Brake35-85
i
id14N0131
i
SERVICE POINTS OF DISASSEMBLYM35NBAF10. REMOVAL OF PISTON BOOT
/ 11. PISTON
Protect caliper body with cloth. Blow compressed air
through brake hose to remove piston boot and piston.
CautionBlow compressed air gently.
12. REMOVAL OF PISTON SEAL
(I) Remove piston seal with finger tip.
CautionDo not damage the cylinder inner surface.
(2) Clean piston surface and inner cylinder with trichloro-
ethylene, alcohol or specified brake fluid.
Specified brake fluid: Conforming to DOT3
INSPECTIONM35NCAOl Check cylinder for wear, damage or rust.
l Check piston surface for wear, damage or rust.
l Check caliper body or sleeve for wear.
l Check pad for damage or adhesion of grease, check
backing metal for damage.
l Check wear indicator for damage.
PAD WEAR CHECKMeasure the thickness at the thinnest worn area of the pad.
Replace pad assembly when pad thickness is less than the limit
value.
Standard value: 10.0 mm
(39 in.)
Limit: 2.0 mm
(.08 in.)
Caution
1.Whenever the pad is to be replaced, replace the pads onthe right and left wheels as a set.
2. If there is a large difference in thickness between the
pads on the right and left wheels, check the sliding
portions of the caliper.
Identification
mark “G”
ldentmark
SERVICE POINTS OF REASSEMBLYM35NOAI2. INSTALLATION OF GUIDE PIN
/ 1. LOCK PIN
Install the guide pin and lock pin mating the head markings
on the guide and lock pins with the identification markings
on the caliper body.
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Page 808 of 1146
35-86SERVICE BRAKES - Hydraulic Unit (ABS)HYDRAULIC UNIT (ABS)
REMOVAL AND INSTALLATION
I
M350A.ARemoval steps
4*1. Brake tube connection
2. Harness connector connection
3.Bracketbolt4*4. Hydraulic unit (with bracket)
5. Hydraulic unit bolt
6. Grounding wire connection
1Flared brake line nuts
/15 Nmllftlbs. 14FO33
Pre-removal Operationl Removal of Splash Shieldl Draining of Brake Fluidl Removal of Relay Boxl Removal of Air DuctInstallation steps
l a6. Grounding wire connection
5. Hydraulic unit bolt initial tightening
4. Hydraulic unit (with bracket)
3. Bracket bolt
2. Harness connector connection
** 1. Brake tube connection19FO127
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Page 940 of 1146

51-2
SPECIFICATIONSEXTERIOR
- Specifications
GENERAL SPECIFICATIONSMSlKB-
-\ IItems
Windshield wiper motorType
Speed control system
Braking system
rpm at load of 1 Nm (0.72
ft.lbs.)Low speed
High speed
Nominal torque
Nm (ft.lbs.)
Rear wiper motor
Motor type
Braking system
rpm at load of 0.6 Nm (0.43
ft.lbs.)Windshield wiper blade
Wiping angle
Driver’s side
Passenger’s side
Wiper blade length
mm (in.)
Driver’s side
Passenger’s side
Tear wiper blade
Wiping angle
Wiper blade lengthmm (in.)
Nindow washer motor and pump
Motor type
Pump type
Power consumption A
Time of continuous usesec.
With washer fluid
Empty operation
Nozzle jet pressure
kPa (psi)
Tank capacity
lit.
(qts.)
3ear window washer motor and pump
Motor type
Pump type
Power consumption A
Time of continuous use
sec.With washer fluid
Empty operation
Nozzle jet pressure
kPa (psi)
Tank capacity
lit. (qts.)Specifications
Ferrite-magnet type
Third brush system
Dynamic brake system
48
_+ 4
70
2 724(17)
Ferrite-magnet type
Dynamic braking system
38
+ 5
89”
91”
525 (20.7)
500 (19.7)87”
k 1.5”
550 (21.7)Direct current ferrite magnet type
Centrifugal type
3.8 or less
Max. 60
Max. 20
120 (17) or more
2.0
(2.1) or more
Direct current ferrite magnet type
Centrifugal type
3.8 or less
Max. 60
Max. 20
120 (17) or more
1.2 (1.3) or more
LJ
L/iTSB Revision