Page 201 of 1146

FUEL SYSTEM - 0
n-vehicle Inspection of MPI Components13-95
TROUBLESHOOTING HINTSHint 1: Poor cleaning of exhaust gas will result if the oxygen sensor fails.
Hint 2:If the oxygen sensor check has resulted normal but the sensor output voltage is out of specification,
troubles of parts related to air fuel ratio control system are suspected.
[Examples]
(1) Faulty injector
(2) Air leaking into the intake manifold through gasket gap, etc.
(3) Faulty air flow sensor, intake air temperature sensor, barometric pressure sensor,’ engine
Data readingcoolant temperature sensor
INSPECTIONUsing Multi-use Tester
FunctionItem No. Data displayCheck conditionEngine stateStandard value
11SensorvoltaceEngine: Warm-upWhen sudden200 mV or lower
(make the mixture leandeceleration from
L
by engine speed reduc-4,000 rpm
tion, and rich by racing)
When engine is600-1,000 mV
suddenly raced
Engine: Warm-up700 rpm (Idle)
400 mV or lower
(using the oxygen sensorsignal, check the air/2,000 rpm,,,5-‘$-$-;3
fuel mixture ratio, and
also check the condition
of control by the engine
control unit)
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FUEL SYSTEM - 0
n-vehicleInspection of MPI Components
OXYGEN SENSOR
M13YHAA2I
2
2-J
_ Fr;;syn m-wr
li \\\Oxygen sensor
I7FU1004Theoretical A/F@Oxygen sensor
(rear)Oxygen sensor
Equipment side(front)@,ConnectorEquipment side:connectorf-l -1
Lonrrol relay--Control relay
Engine control unit 56
141516PJFEC1007Engine control unit connector
7FUO453
I
I7FU1016@ Harness side@ Harness side
Connector
connector
OPERATION
TROUBLESHOOTINGRefer to “OXYGEN SENSOR”
(P.13-94).
INSPECTIONUsing Multi-use Tester
Function
Data readingItem No.
i rL&
(f fzt,
,
1
Data display
Sensordetectionvoltage
Check condition
Engine: Warm-up(Make the mixture lean by enginespeed reduction, and rich byracing)Engine condition
Standard value
When sudden200 mV or
decelerationlowerfrom 4,000 rpm
When engine is
600-1.000 mV
suddenly raced
./
Engine: Warm-up
(Using the oxygen sensor signal,
check the air/fuel mixture ratio,and also check the condition ofcontrol by the engine control unit)
700 rpm(Idling)2,000 rpm400 mV orlower
6()(f--(~jbaono9~;
‘d
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Page 208 of 1146

13-102FUEL SYSTEM - On-vehicle Inspection of MPI Components
TROUBLESHOOTING HINTSHint 1: If the engine is hard to start when hot, check fuel pressure and check the injector for leaks.
Hint 2:If the injector does not when the engine that is hard to start is cranked, the following as well as the
Iinjector itself may be responsible.
(1) Faulty power supply circuit to the engine control unit, faulty ground circuit
\-J
-(2) Faulty control relay
Hint 3:(3) Faulty crank angle sensor, top dead center sensor
If there is any cylinder whose idle state remains unchanged when the fuel injection of injectors is cut
one after another during idling, make following checks about such cylinder.
(1) Injector and harness check
(2) Ignition plug and high tension cable check
(3) Compression pressure check
Hint 4: If the injector harness and individual part checks have resulted normal but the injector drive time is
out of specification, the following troubles are suspected.
(1)Poor combustion in the cylinder (faulty ignition plug, ignition coil, compression pressure, etc.)
(2) Loose EGR valve seating
(3) High engine resistance
INSPECTIONUsing Multi-use Tester
FunctionItem No. Data displayCheck conditionCoolant temperatureStandard valueData reading 41
Drive time”’Engine: Cranking0°C (32”F)*zApprox. 17 ms
20°C (68°F)Approx. 46 ms
8O"C(176"F)Approx. 11 ms
Function
Data readingItem No.Data display
41Drive time*3l Engine coolant tem-perature: 80 to 95°C700 rpm (Idle)2.4-3.0 ms
(176 to 205°F)2,000 rpm2.0-2.6
msl Lamps, electric coolingfan, accessory units:When sharp racing isTo increaseAll OFF
madel Transaxle: Neutral
(P range for vehicle
with A/T)l Steering wheel: Neutral
Check conditionEngine stateStandard value ,
.---NOTE“I : The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 rpm.*2: When coolant temperature is lower than 0°C (32°F). injection ismade by four-cylinders.---simultaneously.
“3: When the vehicle is new [within initial operation of about 500 km (300 miles)], the injector drive time may be about
10% longer.
Function
Actuator testItem No.
Drive content
Check conditionNormal state
01No. 1 injector shut offEngine: Idling afterIdle state to change
02No. 2 injector shut offwarm-up
(Shut off the injectorsfurther (becoming less
in sequence during afterstable or stalling)
03
No. 3 injector shut offengine warm-up, check
04No. 4 injector shut offthe idling condition)
05No. 5 injector shut off
06No. 6 injector shut off
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13-106FUEL SYSTEM - On-vehicle Inspection of MPI Components
INSPECTION
Using Multi-use Tester
FunctionItem No.Data displayCheck conditionCoolant temperatureStandard value‘L,,,J
DataDrive time*’0°C (32’F)*’readingiRea:bankiEngine: CrankingApprox. 53 ms
(FronT7bank)20°C (68°F)
Approx. 29 ms
80°C (176°F)Approx. 7 ms
FunctionItem No.
Data displayCheck conditionEngine stateStandard value
Datareading(Reaebank)Drive time*3l Engine coolant tem-700 rpm (Idle)1.9 - 2.5 ms
perature: 80 to 95°C
(Front7banki(176 to 205°F)2,000 rpm1.6 - 2.2 ms
l Lamps, electric coolingfan, accessory units:To increase
All OFFWhen sharp racing is
made
l Transaxle: Neutral(P range for vehicle
with A/T)
l Steering wheel: Neutral
NOTE“I : The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 rpm.
“2: When coolant temperature is lower than 0°C (32°F). injection is made by four cylinders simultaneously.
“3: When the vehicle is new [within initial operation of about 500 km (300 miles)], the injector drive time may be about
10% longer.
Function
Actuator testItem No.
Drive contentCheck conditionNormal state
01No. 1 injector shut offEngine: Idling afterIdle state to changewarm-upfurther (becoming less
02No. 2 injector shut off(Shut off the injectorsstable or stalling)
03in sequence during afterNo. 3 injector shut offengine warm-up, checkthe idling condition)
04No. 4 injector shut off
05
No. 5 injector shut off
06
No. 6 injector shut off
\,iUsing
OscillqscopeI(1) Run the engine at idle speed.
(2) Connect the probe to the oscilloscope pick-up point as
shown in the circuit diagram, and check the waveform at
the drive side of each injector.~
-
LJ
4 AL A: InjectorNormal waveformdrive time03A0209
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FUEL SYSTEM - On-vehicle .lnspection of MPI Components13-111
INSPECTIONUsing Multi-use Tester
FunctionItem No. Data display
Data reading 45
Stepper
1
motor steps
~
Check condition
l Engine coolant tem-
perature: 80 to 95°C
(176 to 205°F)
0 Lamps, electric cooling
fan, accessory units:
All OFFl Transaxle: Neutral(P range for vehiclewith AA>l Steering wheel: Neutrall Idle position switch: ON(compressor clutch
to be ON if air condi-
tioner switch is ON)l Engine: idling
Load stateStandard value
;;rnditioner switch:2 - 12 stp&conditioner switch:
25 - 65 stp
l $irNconditioner switch:15 - 63 stp0 Selector lever:Shift to D range
NOTEWhen the vehicle is new [within initial operation of about 500 km (300 miles)], the stepper motor steps may be about 30steps more than standard.
CautionWhen the selector lever is shifted to the “D”range, the brakes must be used to prevent the vehicle frommovingforward.
03A020
Using Oscilloscope(1) Connect the probe to each oscilloscope pick-up point as
shown in the circuit diagram.
(2) Start the engine.
(3) When the air conditioner switch is turned on, the idling
speed increases to operate the idle speed control. Check
the instantaneous waveform.
NOTEKeep in mind that the waveform can be observed only
when idle speed control is in operation.
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13-116FUEL SYSTEM - 0
n-vehicle Inspection of MPI Components
INSPECTION
Using Multi-use Tester
(d
FunctionItem No. Data displayCheck condition
Engine state
Standard valueData reading 44
Ignitionadvancel Engine: Warming up
750 rpm (Idle)7 - 23”BTDCl Timing light: Set (settiming light to check2,000 rpm30 - 40”BTDC actual ignition timing)28 - 35”BTDC
‘
Function
Data listItem No.Data displayCheckTerminalStandard value
condition
condition
36Continuity present or
not present betweenl Engine:
IdlingIgnition timing ad-ON
ignition timing adjustmentjustment terminal isterminal and groundgrounded
Ignition timing ad-OFFjustment terminal is
disconnected from
ground
Function
Actuator testItem No.
DriveCheck conditionNormal condition
17Set to ignition timingl Engine: idling5”BTDCadjustment model Timing light: set\
($Gizi)
IJ
\LIOV _
ovep~,. ..~_~.~ fA t---.-
I
Normal waveform03AO207
(
j /’ II
IOV _I ’/
/ 1ovIJ
Normal waveform
Using Oscilloscope1. Primary signal of ignition coil
(I) Run the engine at an idle revolution speed.
(2) Connect the probe to oscilloscope pick-up point 1 as
shown in the circuit diagram, and check the primary
signal of the ignition coil.
2. Control signal of power transistor
Connect the probe to oscilloscope pick-up point
2 as shown
in the circuit diagram, and check the control signal of the
power transistor.
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Page 227 of 1146
FUEL SYSTEM - On-vehicle lnwection of MPI ComDonents13-121
LEGR CONTROL SOLENOID VALVE
- Non Turbo, Turbo>MlBYZBAControl relav
EGR control
solenoid valve@ Equipment side
connector
Engine
control
unitEngine control unit connector
7FUO653
OPERATION
lThe EGR control solenoid valve is a duty control type solenoid valve. It makes control by leaking EGR valve
operating negative pressure to the throttle body A port.
lPower supply from the battery is sent through the control relay to the EGR control solenoid valve. When
the engine control unit turns off the power transistor inside the unit, current no more flows through the
coil and EGR valve operating negative pressure leaks.
TROUBLESHOOTING HINTIf the results of EGR control solenoid valve on-vehicle and off-vehicle inspections are normal but the
self-diagnosis code for EGR system failure is displayed, check the EGR valve, vacuum hose and EGR passage
for blocking.
c.
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Page 240 of 1146
13-134FUEL SYSTEM - On-vehicle InsDection of MPI ComDonents
INSPECTIONUsing Multi-use Tester
FunctionItem No. Data displayCheck condition. Driving conditionStandard valueData reading 45
Stepper
Engine warmed up
Apply fairly sharp
To reach tempo-motor stepbraking at 50 km/h
rarily 70 to
(4th speed) to100 stepsstop vehicle
NOTESelect a place where a rear-end collision is unlikely.
HARNESS INSPECTION
side connector
Engine control umtharness side connecm
6FU1543
Check for an open-circuit or a short-circuit to ground, between the ABScontrol unit and the engine controlunit.l
ABS control unit connector: Dis-connectedlEngine control unit connector:
Disconnected7Repair the
harness.
(@m-ml)
I
I
I
I
IiI
I
~,
I\
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