Page 2530 of 4087

4. VISUALLY INSPECT SPARK PLUGSCheck the spark plug for thread damage and insulator dam-
age.
If abnormal, replace the spark plug.
Recommended spark plug: ND PK20R11
NGK BKR6EP11
5. INSPECT ELECTRODE GAP
Maximum electrode gap: 1.3 mm (0.051 in.)
If the gap is greater than maximum, replace the spark plug.
Correct electrode gap of new spark plug:1.1 mm (0.043 in.)
NOTICE: If adjusting the gap of a new spark plug, bent
only the base of the ground electrode. Do not touch the
tip. Never attempt to adjust the gap on the used plug.
6. CLEAN SPARK PLUGS If the electrode has traces of wet carbon, allow it to dry and
then clean with a spark plug cleaner.
Air pressure: Below 588 kPa (6 kgf/cm2, 85 psi)
Duration: 20 seconds or less
HINT: If there are traces of oil, remove it with gasoline before
using the spark plug cleaner.
7. REINSTALL SPARK PLUGS Using a 16 mm plug wrench, install the spark plug.
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
8. RECONNECT HIGH±TENSION CORDS TO SPARK
PLUGS
(See steps 4 to 13 on pages IG±16 to 19)
IG±8
±
IGNITION SYSTEM On±Vehicle Inspection
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Page 2559 of 4087
PREPARATION
SST (SPECIAL SERVICE TOOLS)
RECOMMENDED TOOLS
EQUIPMENT
Part NameNote
Oil pressure gauge
Precision straight edgeOil pump
Torque wrench
LUBRICANT
Item
Capacity
ClassificationItemLitersUS qtslmp. qtsClassification
Engine oilAPI grade SG, Energy±Conserving II
Dry fill606353multigrade. Recommended viscosity is
Drain and refill6.06.35.3gy
as shown, with SAE 5W±30 being the
w/ Oil filter change 4.85.14.2preferred engine oil.
w/o Oil filter change4.54.85.3
g
SSM (SPECIAL SERVICE MATERIALS)
Part NamePart No.Use etc.
Seal packing or equivalent08826±00080Oil pump, Oil pan
Adhesive 1344,
Three bond 1344,08833±00080Oil pressure switch
Loctite 242 or equivalent
LU±4±
LUBRICATION SYSTEM System Circuit, Operation
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Page 2560 of 4087

OIL PRESSURE CHECK
1. CHECK ENGINE OIL QUALITYCheck the oil for deterioration, entry of water, discoloring or
thinning.
If the quality is poor, replace the oil.
Oil grade: API grade SG, Energy±Conserving II multi- grade. Recommended viscosity is as shown,
with SAE 5W±30 being the preferred engine
oil.
2. CHECK ENGINE OIL LEVEL The oil level should be between the ºLº and ºFº marks on the
dipstick.
If low, check for the leakage and add oil up to ºFº mark.
3. REMOVE ENGINE UNDER COVER
4. REMOVE OIL PRESSURE SWITCH, AND INSTALL OIL PRESSURE GAUGE
5. WARM UP ENGINE
Allow the engine to warm up to normal operating tempera-
ture.
6. CHECK OIL PRESSURE
Oil pressure:
At idling 29 kPa (0.3 kgf/cm
2, 4.3 psi)
or more
At 3,000 rpm 294±588 kPa (3.0±6.0 kg/cm
2, 43±85 psi)
7. REMOVE OIL PRESSURE GAUGE AND REINSTALL OILPRESSURE SWITCH
Apply adhesive to two or three threads of the oil pressure
switch.
Adhesive: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
8. START ENGINE AND CHECK FOR LEAKS
9. REINSTALL ENGINE UNDER COVER
±
LUBRICATION SYSTEM Oil Pressure CheckLU±5
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Page 2579 of 4087
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09201±41020Valve Stem Oil
Seal ReplacerArmature rear bearing
09286±46011Injection Pump
Spline Shaft PullerArmature front bearing
09612±24014
Steering Gear
Housing Overhaul
Tool Set
(09617±24011)(Steering Rack
Wrench)Fuel Inlet hose
09950±00020Bearing Remover
Armature rear bearing
RECOMMENDED TOOLS
09082±00015TOYOTA
Electrical Tester
EQUIPMENT
Part NameNote
Dial indicatorCommutator
Vernier caliperCommutator, Brush
Pull scaleBrush spring
Torque wrench
ST±4±
STARTING SYSTEM Preparation
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Page 2636 of 4087

OKNG
OKNG
5Check idle speed.
C
OK
P(1) Warm up engine at normal operating temperature.
(2) Switched off all accessories.
(3) Switched off air conditioner.
(4) Shift transmission into ªNº range.
(5) Connect tachometer test probe to terminal IG of
check connector, and set the tachometer to the
4±cylinder range.
Check idle speed.
Idle speed: 650 ~ 750 rpm
Caution:
NEVER allow tachometer test probe to touch
ground as it could result in damage to igniter
and/or coil.
As some tachometers are not compatible with
this ignition system, we recommended that you
confirm compatibility of your unit before use.
Proceed to matrix chart of problem symptoms on page
TR±35 .
6Check ignition timing.
C
OK
P(1) Warm up engine at normal operating temperture.
(2) Shift transmission into ªNº range.
(3) Keep the engine speed at idle.
(4) Using SST, connect terminals TE1 and E1 of check
connector.
SST 09843±18020
(5) Using a timing light. connect the tester to No. 6 high±tension cord.
Check ignition timing.
Ignition Timing: 8±12 BTDC at idle
Proceed to page IG±28 and continue to troubleshoot.
Proceed to matix chart of problem symptoms on
page TR±35 .
±
ENGINE TROUBLESHOOTING Basic InspectionTR±25
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Page 2790 of 4087
PREPARATION
SST (SPECIAL SERVICE TOOLS)
Illustration Part No. Part Name Note
09278±54012
Drive Shaft Holding Tool
Hydraulic pump pulley
09286±46011
Injection Pump
Spline Shaft Puller
Hydraulic pump pulley
09620±30010
Steering Gear Box
Replacer Set
(09627±30010)
Steering Sector Shaft
Bushing Replacer
Oil seal for hydraulic motor
(09631±00020)
(Handle)
Oil seal for hydraulic motor
09631±10030
Oil Seal Remover
Oil seal for hydraulic pump
09843±18020
Diagnosis Check
Wire
RECOMMENDED TOOLS
Illustration
Part No.
Part Name
Note
09025±00010
Small Torque
Wrench
For measuring preload
09082±00015
TOYOTA
Electrical tester
09200±00010
Engine Adjust
Kit
09258±00030
Hose Plug Set
Plug for the vacuum hose, oil hose ect.
09904±00010
Expander
Set
Oil seal for hydraulic pump
09905±00013
Snap Ring
Pliers
Oil seal for hydraulic pump
CO±4±
COOLIING SYSTEM Preparation
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Page 2894 of 4087
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09201±41020Valve Stem Oil
Seal ReplacerArmature rear bearing
09286±46011Injection Pump
Spline Shaft PullerArmature front bearing
09612±24014
Steering Gear
Housing Overhaul
Tool Set
(09617±24011)(Steering Rack
Wrench)Fuel Inlet hose
09950±00020Bearing Remover
Armature rear bearing
RECOMMENDED TOOLS
09082±00015TOYOTA
Electrical Tester
EQUIPMENT
Part NameNote
Dial indicatorCommutator
Vernier caliperCommutator, Brush
Pull scaleBrush spring
Torque wrench
ST±4±
STARTING SYSTEM Preparation
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Page 2972 of 4087
RECOMMENDED TOOLS
SR0FW±03
LUBRICANT
SR015±05
Item Capacity Classification
Power steering fluid
1 0 liters (1 1 US qts 0 9 lmpqts)ATF DEXRON[II
Total1.0 liters (1.1 US qts, 0.9 lmp.qts)AT F DEXRON[ II
EQUIPMENT
SR0FX±01\
\
\
Caliper gauge
Power steering pump
\
\
Dial indicatorSteering rack
\
\
\
MicrometerPower steering pump
\
\
\
Oil pressure gauge
\
\
Torque wrench
\
\
\
Vacuum gaugeGear housing
SSM (SPECIAL SERVICE MATERIALS)
SR0FY±01 08833±00080 Adhesive 1344, Rack housing cap THREE BOND 1344, Rack guide spring cap
LOCTITE 242 or equivalent
Rack guide spring cap lock nut
SR±112±
STEERING POWER STEERING
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