1991 LEXUS SC400 automatic transmission

(f) Check the fluid level at the normal operating temperature70±80
C (158±176
F) and add as necessary.
NOTICE: Do not overfill.
4. CHECK FLUID LEAKS
Check for leaks in the transmission.
If there are leaks, it is necessary to repair or replace O±rings,
seal packings, oil seals, plugs or other parts.
5. INSPECT AND ADJUST THROTTLE CABLE
(a) Remove the 2 bolts, nut and throttle body cover.
(b) Check that the throttle valve is fully closed.
(c) Check that the inner cable is not slack.
(d) Measure the distance between the outer cable end and stopper on the cable.
Standard distance:
0±1 mm (0±0.04 in.)
If the distance is not standard, adjust the cable by the adjust-
ing nuts.
(e) Install the throttle body cover, and two bolts and nut.
6. INSPECT AND ADJUST SHIFT LEVER POSITION When shifting the shift lever from the N position to other posi-
tions, check that the lever can be shifted smoothly and accu-
rately to each position and that the position indicator correctly
indicates the position.
If the indicator is not aligned with the correct position, carry
out the following adjustment procedures:
(a) Loosen the nut on the control shaft lever.
(b) Push the control shaft lever fully rearward.
(c) Return the control shaft lever 2 notches to N position.
(d) Set the shift lever to N position.
(e) While holding the shift lever lightly toward the R position side,
tighten the shift lever nut.
(f) Start the engine and make sure that the vehicle moves forward when shifting the lever from the N to D position and
reverses when shifting it to the R position.
AT±48
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7. INSPECT AND ADJUST PARK/NEUTRAL POSITION
SWITCH
Check that the engine can be started with the shift lever only
in the N or P position, but not in other positions.
If not as started above, carry out the following adjustment
procedure:
(a) Loosen the park/neutral position switch bolt and set the shift lever to the N position.
(b) Align the groove and neutral basic line.
(c) Hold in position and tighten the bolt.
Torque: 12 N Vm (125 kgf Vcm, 9 ft Vlbf)
For continuity inspection of the park/neutral position switch,
see page AT±106.
8. INSPECT IDLE SPEED
Idle speed:
650 RPM (In N position and air conditioner OFF)
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MECHANICAL SYSTEM TESTS
AT0QT±01
STALL TESTThe object of this test is to check the overall performance of the trans\
mission and engine by measuring
the stall speeds in the D and R positions.
NOTICE:
 Perform the test at normal operating fluid temperature 50±80 C (122±176 F).
 Do not continuously run this test longer than 5 seconds.
 To ensure safety, conduct this test in a wide, clear, level area, which provides good traction.
 The stall test should always be carried out in pairs. One technician sho\
uld observe the conditions of
wheels or wheel stoppers outside the vehicle while the other is performi\
ng the test.
MEASURE STALL SPEED
(a) Chock the 4 wheels.
(b) Connect a tachometer to the engine.
(c) Fully apply the parking brake.
(d) Keep your left foot pressed firmly on the brake pedal.
(e) Start the engine.
(f) Shift into the D position. Step all the way down on the accelerator peda\
l with your right foot.
Quickly read the stall speed at this time.
Stall speed:
2,200 + 150 RPM
(g) Perform the same test in R position.
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EVALUATION
 

Problem\
 
\

\
Possible cause 


\
 
\

\

Engine output may be insufficient.
 \
 \
 Stator one±way clutch is operating properly
 (a) Stall speed low in D and R positions.\
 \
HINT:
 \
 \
If more than 600 RPM below the specified value, the
 \
 \
torque converter could be faulty.
 \
 \
 Line pressure too low
 
(b) Stall speed high in Dposition
\
 \
 Forward clutch slopping 

(b) Stall speed high in D position.\
 
\
 No.2 one±way clutch not operating properly 


\
 
\

\

O/D one±way clutch not operating properly
 \
 \
 Line pressure too low
 (c) Stall speed high in Rposition\
 \
 Direct clutch slipping
 (c) Stall speed high in R position.\
 \
 First and reverse brake slipping
 \
 \
 O/D one±way clutch not operating properly
 \
 \
 Line pressure too low
 (d) Stall speed high in D and R position.\
 \
 Improper fluid level 

\
 
\
 O/D one±way clutch not operating properly
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TIME LAG TEST
When the shift lever is shifted while the engine is idling, there will be a \
certain time lapse or lag before the
shock can be felt. This is used for checking the condition of the O/D direct \
clutch, forward clutch, direct
clutch, and first and reverse brake.
NOTICE:
Perform the test at normal operating fluid temperature 50±80 C (122±176 F).
 Be sure to allow a one minute interval between tests.
 Make 3 measurements and take the average value.
MEASURE TIME LAG
(a) Fully apply the parking brake
(b) Start the engine and check idle speed.
Idle speed:
650 RPM (In N position and air conditioner OFF)
(c) Shift the shift lever from N to D position. Using a stop watch, measure the time it take\
s from shifting thelever until the shock is felt.
In same manner, measure the time lag for N
R.
Time lag:
N D Less than 1.2 seconds
N R Less than 1.5 seconds
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EVALUATION
If N " D or N " R time lag are longer than specified:
 Problem\
 \
Possible cause 






N " D time lag is longer
\
 
\


\


\

\


Line pressure too low
 Forward clutch worn
 O/D one±way clutch not operating properly
 Accumulator back pressure too low
 






N " R time lag is longer
\
 
\


\


\

\


Line pressure too low
 Direct clutch worn
 First and reverse brake worn
 O/D one±way clutch not operating properly
 Accumulator back pressure too low
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MEASURE LINE PRESSURE
NOTICE:
Perform the test at normal operating fluid temperature 50±80 C (122±176 F).
 The line pressure test should always be carried out in pairs. One technicia\
n should observe the
conditions of wheels or wheel stoppers outside the vehicle while the other is perf\
orming the test.
 Be careful to prevent the oil pressure gauge hose from interfering with \
the exhaust pipe.
(a) Warm up the transmission fluid.
(b) Remove the test plug on the transmission case left side and connect the \
oil pressure gauge SST.
SST 09992±00094
HINT: Connecting the oil pressure gauge will be made easier by moving LH sid\
e heat insulator aside.
(c) Fully apply the parking brake and chock the 4 wheels.
(d) Start the engine and check idling RPM.
(e) Keep your left foot pressed firmly on the brake pedal and shift into D p\
osition.
(f) Measure the line pressure when the engine is idling.
(g) Press the accelerator pedal all the way down. Quickly read the highest line pressure when engine speedreaches stall speed.
(h) In the same manner, perform the test in R position. AT±54
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SPECIFIED LINE PRESSURE
 
Condition
 
D positionkPa (kgf/cm2, psi)
 
R positionkPa (kgf/cm2, psi) 

Idling
 

382±441 (3.9±4.5, 55±64)
 

637±716 (6.5±7.3, 92±104) 

Stall
 

1,265±1,402 (12.9±14.3, 183±203)
 

1,726±2,060 (17.6±21.0, 250±299)
If the measured pressures are not up to specified values, recheck the thro\
ttle cable adjustment and perform
a retest.
EVALUATION
 Problem\
 \
Possible cause
 \
 \

Throttle cable out of adjustment If the measured values at all positions are higher.\
 \
 Throttle valve defective 


\

\

\

Regulator valve defective
 \
 \
 Throttle cable out of adjustment
 \
 \
 Throttle valve defective
 If the measured values at all positions are lower.\
 \
 Regulator valve defective
 \
 \
 Oil pump defective
 \
 \
 O/D direct clutch defective
 
Ifpressure is low in the Dposition only
\
 \
 D position circuit fluid leakage If pressure is low in the D position only.\
 \
 Forward clutch defective 


\

\

\

R position circuit fluid leakage
 If pressure is low in the R position only.\
 \
 Direct clutch defective
 \
 \
 First and reverse brake defective
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