Page 288 of 4087

AT00S±01
PRELIMINARY CHECK
1. CHECK FLUID LEVELHINT:
wDrive the vehicle so that the engine and transmission
are at normal operating temperature.
Fluid temp.: 70±80 5C (158±176 5F)
w Only use the COOL range on the dipstick as a rough
reference when the fluid is replaced or the engine does
not run.
(a) Park the vehicle on a level surface and set the parking brake.
(b) With the engine idling and the brake pedal depressed, shift the shift lever into all positions from P to L position and return
to P position.
(c) Pull out the transmission dipstick and wipe it clean.
(d) Push it back fully into the tube.
(e) Pull it out and check that the fluid level is in the HOT range. If the level is at the low side, add fluid.
Fluid type:
ATF TYPE T±II or Equivalent
NOTICE: Do not overfill.
2. CHECK FLUID CONDITION If the fluid smells burnt or is black, replace it.
3. REPLACE TRANSMISSION FLUID
(a) Remove the drain plug and drain the fluid.
(b) Reinstall the drain plug securely.
(c) With the engine OFF, add new fluid through the oil filler tube.
Fluid type:
ATF TYPE T±II or Equivalent
Capacity:
Total: 8.2 liters (8.7 US qts, 7.2 lmp. qts)
Drain and refill: 1.9 liters (2.0 US qts, 1.7 lmp. qts)
(d) Start the engine and shift the shift lever into all positions fromP to L position and then shift into P position.
(e) With the engine idling, check the fluid level. Add fluid up to the
COOL level on the dipstick.
±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTINGAT±47
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CHECK AND REPLACEMENT OF
ENGINE COOLANT
1. CHECK ENGINE COOLANT LEVEL AT RESERVOIR TANK
The coolant level should be between the ºLOWº and ºFULLº
lines at low temperature.
If low, check for leaks and add coolant up to the ºFULLº line.
2. CHECK ENGINE COOLANT QUALITY There should be no excessive deposits of rust or scales
around the radiator cap or radiator filler hole, and the coolant
should be free from oil.
If excessively dirty, replace the coolant
3. REPLACE ENGINE COOLANT (a) Remove the radiator cap.
CAUTION: To avoid the danger of being burned, do not
remove it while the engine and radiator are still hot, as
fluid and steam can be blown out under pressure.
(b) Drain the coolant from the radiator drain cock andengine drain plug.
(c) Close the drain cock and plug.
Torque (Engine drain plug):
29 NVm (300 kgf Vcm, 22 ft Vlbf)
(d) Fill the system with coolant.
w Use a good brand of ethylene±glycol base coolant,
mixed according to the manufacturer's direction.
w Using coolant which includes more than 50 %
ethylene±glycol (but not more than 70%) is
recommended.
NOTICE:
w Do not use alcohol type coolant.
w The coolant should be mixed with demineralized water or
distilled water.
Coolant capacity (w/ Heater): M/T 8.5 liters (9.0 US qts, 7.5 Imp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 Imp. qts)
(e) Install the radiator cap.
(f) Start the engine and check for leaks.
(g) Recheck the coolant level and refill as necessary.
±
COOLING SYSTEM Check and Replacement of Engine CoolantCO±5
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(3) Upper radiator hose or radiator
(4) Reservoir hose to radiator
5. INSTALL BATTERY
6. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/ Heater):
M/T 8.5 liters (9.0 US qts, 7.5 Imp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 Imp. qts)
7. (A/T)
CHECK AUTOMATIC TRANSMISSION FLUID LEVEL (See pageMA±11 )
NOTICE: Do not overfill.
8. START ENGINE AND CHECK FOR LEAKS
9. INSTALL ENGINE UNDER COVER
SERVICE SPECIFICATIONS
SERVICE DATA
ThermostatValve opening temperature80±84 5c176±183 5F
Valve liftat 95 5C (203 5F) 8.5 mm0.335 in.
Radiator capRelief valve opening pressureSTD74±103 kPa
(0 75 1 05 k f/ 10 7 14 9 i)(0.75±1.05 kgf/cm, 10.7±14.9 psi)
Limit59 kPa0.6 kgf/cm28.5 psi
TORQUE SPECIFICATIONS
Part tightenedN mkgf cmft lbf
Engine drain plug X Cylinder block2930022
Water pump X Cylinder block2121015
Water pump X Water by±pass pipe2121015
Water by±pass outlet X Cylinder head 8.89078 in. lbf
Water inlet X Water pump 8.89078 in. lbf
Oil cooler X Radiator lower tank (A/T) 8.38574 in. lbf
Oil cooler X Pipe (A/T)1515011
Radiator fan shroud X Radiator 4.95043 in. lbf
Radiator X Body121209
±
COOLING SYSTEM Radiator, Service SpecificationsCO±21
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\
\
Spring tester Valve spring
\
\
\
Steel square
Valve spring
\
\
\
Thermometer
\
\
Torque wrench
\
\
\
Valve seat cutter
\
\
Vernier calipers
EG0B1±0A
COOLANT
Item Capacity Classification
Engine coolant (w/ Heater) 10.8 liters (11.4 US qts, 9.5 lmp. qts) Ethylene±glycol base
EG0B1±10
LUBRICANT
Item Capacity Classification
Engine oil API grade SG or SH, Energy±Conserving II
Dry fill 6.0 liters (6.3 US qts, 5.3 lmp. qts) or ILSAC multigrade and recommended
Drain and refill viscosity oil with SAE 5W±30
w/ Oil filter change 4.8 liters (5.1 US qts, 4.2 lmp. qts) being the preferred engine oil
w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts)
EG0B1±0J
SSM (SERVICE SPECIAL MATERIALS)
08826±00080 Seal packing or equivalent Camshaft bearing cap
Cylinder head semi±circular plug
Cylinder head cover
Rear oil sear retainer
08826±00080 Seal packing or equivalent Oil pump
08826±00100 Seal Packing 1282B, Water inlet housing
THREE BOND 1282B or equivalent Water seal plate
Water pump
08833±00070 Adhesive 1311, Drive plate bolt
THREE BOND 1311 or equivalent
08833±00080 Adhesive 1344 No.1 idler pulley bolt
THREE BOND 1344.
LOCTITE 242 or equivalent
EG±8±
1UZ±FE ENGINE ENGINE MECHANICAL
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Page 1385 of 4087

TUNE±UP
EG10Z±05
ENGINE COOLANT INSPECTION
1. CHECK ENGINE COOLANT LEVEL AT RESERVOIR TANK
The coolant level should be above the ªCOLD LEVELº at nor-
mal temperature (20 5C (68 5F)).
If low, check for leaks and add coolant up to the ªCOLD LEV-
ELº
2. CHECK ENGINE COOLANT QUALITY
(a) Remove the radiator cap from the reservoir tank.
CAUTION: To avoid the danger of being burned, do not remove
it while the engine and radiator are still hot as fluid and steam
can be blown out under pressure
(b) There should not be any excessive deposits of rust or scale around the radiator cap or reservoir tank filler hole, and the
coolant should be free from oil.
If excessively dirty, clean the coolant passages and replace
the coolant.
Capacity (w/ Heater):
10.8 liters (11.4 US qts, 9.5 lmp. qts)
HINT:
wUse a good brand of ethylene±glycol base coolant and
mix it according to the manufacturer's directions.
w Using coolant which includes more than 50%
ethylene±glycol(but not more than 70%) is
recommended.
NOTICE:
w Do not use a alcohol type coolant.
w The coolant should be mixed with demineralized water or
distilled water.
(c) Reinstall the radiator cap.
±
1UZ±FE ENGINE ENGINE MECHANICALEG±9
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EG0B4±0K
ENGINE OIL INSPECTION
1. CHECK OIL QUALITYCheck the oil for deterioration, entry of water, discoloring or
thinning.
If oil quality is visibly poor, replace the oil.
Oil grade:
API grade SG or SH, Energy±Conserving II or ILSAC
multigrade engine oil. Recommended viscosity is as
shown in the illustration, with SAE 5W±30 being the
preferred engine oil.
Drain and refill capacity: w/ Oil filter change
4.8 liters (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change
4.5 liters (4.8 US qts, 4.0 lmp. qts)
2. CHECK ENGINE OIL LEVELThe oil level should be between the ªLº and ªFº marks on the
dipstick.
If low, check for leakage and add oil up to the ªFº mark.
EG3E2±01
BATTERY INSPECTION
1. CHECK BATTERY ELECTROYTE LEVEL AND VOLTAGE
(a) Check the electrolyte quantity of each cell.If under the lower level, replace the battery (or add distilled
water if possible.). Need to check the charging system.
(b) Measure the battery voltage between the terminals negative (±) and positive (+) of the battery.
Standard voltage:
12.7±12.9 V at 20 5C (68 5F)
HINT:
w Before measuring the voltage, turn the ignition switch
OFF and turn off the electrical systems (headlight,
blower motor, rear defogger etc.) for 60 seconds to
remove the surface charge.
EG±10
±
1UZ±FE ENGINE ENGINE MECHANICAL
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Page 1642 of 4087

31. INSTALL THROTTLE BODY COVERInstall the throttle body cover and hose clamp with the two
bolts and cap nut.
32. INSTALL DRIVE BELT Install the drive belt by turning the drive belt tensioner coun-
terclockwise.
HINT: The pulley bolt for the belt tensioner has a left±hand
thread.
33. INSTALL BATTERY
34. FILL WITH ENGINE COOLANT (See page CO±7)
35. FILL COOLING FAN RESERVOIR TANK WITH FLUID (See page CO±23)
36. FILL WITH ENGINE OIL (See page LU±7)
Capacity:
Drain and refill
w/Oil filter change4.8 liters (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts)
Dry fill 6.0 liters (6.3 US qts, 5.3 lmp. qts)
37. START ENGINE AND CHECK FOR LEAKS
38. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
39. CHECK IGNITION TIMING (See page IG±28)
Ignition timing:
8±125 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
40. INSTALL ENGINE UNDER COVER
41. INSTALL HOOD
42. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
32. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS
±
ENGINE MECHANICAL Cylinder BlockEM±177
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Page 1654 of 4087

ENGINE TUNE±UP
INSPECTION OF ENGINE COOLANT
1. INSPECT ENGINE COOLANT LEVEL AT RESERVOIRTANK
The engine coolant level should be between the LOW and
FULL lines.
If low, check for leaks and add engine coolant up to the FULL
line.
2. INSPECT ENGINE COOLANT QUALITY There should not be any excessive deposits of rust or scales
around the radiator cap or reservoir tank filler hole, and the
engine coolant should be free from oil.
If excessively dirty, clean the engine coolant passages and
flush the cooling system.
INSPECTION OF ENGINE OIL
1. INSPECT ENGINE OIL QUALITYCheck the oil for deterioration, presence of water, discoloring
or thinning.
If the quality is poor, replace the oil.
Oil grade: API grade SG, Energy±Conserving II multi- grade. Recommended viscosity is as shown,
with SAE 5W±30 being the preferred engine
oil.
Drain and refill oil capacity:
w/ Oil filter change
4.8 liter (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change 4.5 liter (4.8 US qts, 4.0 lmp. qts)
2. INSPECT ENGINE OIL LEVELThe oil level should be between the ºLº and ºFº marks on the
dipstick.
If low, check for leakage and add oil up to ºFº mark.
±
ENGINE MECHANICAL Engine Tune±UpEM±7
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