1990 VOLVO 240 oil

Volvo 1990 240 Model
WARNING! The oil may be very
hot!

Do not use rags which can leave lint on the dipstick.
The transmission is topped up via the dipstick tube.
The space between the MIN and MAX marks on the dipstick corresponds to 0\
.5 US qts (0.5 liter). Do
not fill the transmission with too much oil, since this can result in oi\
l being ejected from the
transmission.
Too little oil, on the other hand, can negatively affect transmission op\
eration, particularly in very cold
weather.
pg. 72 Rear axle oil, Power steering fluid, Brake fluid


Rear axle oil

Capacity: 1030 1.4 US qts 1.3 liters
1031 1.7 US qts 1.6 1iters
Oil type: API GL-5 (MIL-L-2105 B or C) or Volvo Rear Axle Oil 1161329 \

Viscosity: SAE 90 or 80W / 90
Replace: at 600 - 1,200 mile (1,000 - 2,000 km) service only

The oil level should be up to the filler plug (A).
Drain rear axle oil through drain plug (B).
When the temperature is consistently below 15°F (-10°C), use API\
GL-5 SAE 80/90W oil.
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Volvo 1990 240 Model
Cars equipped with limited slip differentials should use oils with prope\
r additives.



Power steering fluid

Capacity: 0.8 US qts = 0.75 1iters
Fluid type: ATF
Replace: no fluid change required.

The dipstick is attached to the cap. Fluid level should be between MIN a\
nd MAX marks. Add fluid
when the level is at the ADD mark.



Brake fluid

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Volvo 1990 240 Model


Door hinges (lower) and door stop

A grease B oil

No. Lubricating point Lubricant
1 Trunk lid lock keyhole Low temperature grease
2 Trunk lid hinges Oil
3 Door lock keyhole
outer sliding surfaces Oil
4 Sunroof wind deflector Oil
5 Hood hinges Oil
6 Hood lock Oil
7 Front seat slide rails
and latch devices Oil
8 Window regulator Oil, grease
Locking device Silicon grease
(Accessible after door
upholstery panels
removed)
9 Door hinges Grease
Door stop Oil
pg. 74 Cooling system
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Volvo 1990 240 Model


Check coolant level

The cooling system must be filled with coolant and not leak to operate a\
t maximum efficiency. Check
the coolant level whenever you refuel. The level should be between the "\
Max"' and "Min" marks on the
expansion tank. The check should be made with particular thoroughness wh\
en the engine is new or the
cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Fre\
quent removal may prevent
coolant circulation between the engine and the expansion tank during eng\
ine warm up and cooling.
CAUTION
The cooling system must always be kept filled to the correct level.
If it is not kept filled, there can be high local temperatures in the en\
gine which could result in
damage.

Top up with coolant

Top up with coolant by filling the expansion tank when level is at the "\
Min" mark. Use a mixture of 50
percent Volvo Type C coolant and 50 percent water all the year round. To\
p up to the "Max" mark.
If the engine is warm, and you are going to add coolant, unscrew the cap\
slowly in order to allow any
excess pressure to escape.
Note: Do not add water only. Water by itself reduces the rust protective\
and anti-freeze qualities of the
coolant and has a lower boiling point. It can also cause damage to the c\
ooling system if it should
freeze.
See 'Specifications' section of the manual for type of coolant recommend\
ed.
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Volvo 1990 240 Model

Cooling system

The risk of overheating is greatest, especially in hot weather, when:
- towing a trailer up steep inclines for prolonged periods at full throt\
tle, and at low engine rpm.
- idling for prolonged periods while the air conditioning system is in o\
peration.
- stopping the engine suddenly after high speed driving, so called after\
-boiling.
To avoid overheating. the following rules should be followed.
l Reduce speed and downshift when towing a trailer up long steep inclines.\
The risk of over heating can
be reduced by switching off the air conditioning system for a short whil\
e.
l Do not let the engine idle unnecessarily.
l Do not stop the engine immediately after high-speed driving, but allow t\
he engine to idle for 1/2 - 1
minute before switching off.
When the risk of overheating is imminent, or in the event of overheating\
, (the temperature gauge goes
repeatedly into, or stays continually in, the red section) the followin\
g precautions should be taken:
l Switch off the air conditioning system and switch the heater to full (m\
aximum) position.
l Stop the car and put the gear lever into neutral position-position N. Do\
not stop the engine!
l Increase the engine speed to approx. 2000 rpm (twice idling speed).
l Check the level of coolant in the expansion tank. Top-up, if necessary
pg. 75 Alternator, Jump starting
Electrical System cautions

When changing the battery or when carrying out work involving the electr\
ical system, the following
should be observed:

1 A battery connection to the wrong terminal will damage the diodes. Bef\
ore connections are made,
check the polarity of the battery with a voltmeter.

2 If booster batteries are used for starting, they must be properly conn\
ected to prevent the diodes from
being damaged. For correct connection, see "Jump starting".

3 The battery leads should be disconnected any time the battery is being\
charged.
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Volvo 1990 240 Model
pg. 76 Replacing bulbs
Replacing bulbs

The replacement of bulbs in the various lighting units is shown on the f\
ollowing pages. Make sure when
installing bulbs, that the guide pin on the socket fits into its corresp\
onding recess.
When installing bulbs, do not touch the glass with your fingers. The rea\
son for this is that grease, oil or
any other impurities can be carbonized onto the bulb and damage the refl\
ector.
Use bulbs of correct type and voltage. Failure to do so could activate t\
he bulb failure warning light.



Replacing headlight bulbs

Working inside the engine compartment, separate the socket contact from \
the bulb holder (1). Unscrew
and remove the bulb holder retaining ring (2) Pull out the bulb holder\
assembly, and replace it as a unit
(3).
Installation is the reverse of removal.

Check headlight alignment.

Bulb Power Trade No.
Headlamp 45/65W 9004

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Volvo 1990 240 Model
Warning: Turn starting (ignition) switch OFF before replacing fuses. E\
xcessive heat may be created by
a short circuit. Care must be exercised while replacing blown fuses.

Some of the equipment listed below is optional

Refer to the fuse location chart at fuse box for fuses specific to your \
car.

1 Cigarette lighter, Power mirrors, Radio, Tailgate wiper/washer 8A
2 Windshield wiper/washer, Horn 16A
3 Heater blower 25A
4 Fuel feed (in-tank) pump, Lambda-sond heating element 8A
5 Turn signals, Back-up lights 16A
6 Main fuel pump relay 16A
7 Brake lights 8A
8 Central locking, Interior and glove compartment lights, Trunk and engi\
ne
compartment lights, Radio, Power antenna, Clock, Daytime running lights \
(Canada)* 8A
9 Hazard warning Flashers 8A
10 Power windows 16A
11 Heated rear window, 4th gear (automatic transmission) 16A
12 Air conditioning (with blower control), Power windows (relay),
Heated rear window (relay), Seat belt reminder, Cruise control 8A
13 Heated front seats, Daytime running lights - relay (Canada)* 16A
14 Rear fog lights 8A
15 Parking lights (left side), License plate light 8A
16 Parking lights (right side), Instruments and control panel lights, \
Shift indicator light 8A
Blade type fuse, serving LH-Jetronic fuel injection system. Located on t\
he left
wheel housing by the ignition coil 25A

* Note: Early production Canadian vehicles are not equipped with Daytime\
Running Lights.




Contents | Top of Page
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Volvo 1990 240 Model
pg. 86 Replacing wiper blades, Washing
Replacing wiper blades

Lift the wiper arm off the windshield and hold blade at right angles to \
arm. Pinch
the end of the plastic clip located at the back of the arm.
Slide the wiper blade along the arm to release it from the hook.
Install new blade in reverse order to removing and make sure that it is \
properly
attached to the wiper arm.
For reasons of safety, you should change the windshield wiper blades as \
soon as
they start to leave marks on the windshield or fail to wipe efficiently \
and cleanly.
Washing

The car should be washed at regular intervals since dirt, dust, insects \
and tar spots adhere to the paint
and may cause damage.
When washing the car, do not expose it to direct sunlight. Use lukewarm \
water to soften the dirt before
you wash with a sponge, and plenty of water, to avoid scratching.
A detergent can be used to facilitate the softening of dirt and oil. Spe\
cial car washing detergent or
household detergent can be used. A suitable mixture is about 2.5 fl. oz.\
(8.5 cl) of detergent to 2.6 US
gal. =10 liters of warm water. After washing with a detergent the car sh\
ould be well rinsed with clean
water.
A water soluble grease solvent may be used in cases of sticky dirt. Howe\
ver, use a washplace equipped
with a drainage separator.
Dry the car with a clean chamois and remember to clean the drain holes i\
n the doors and rocker panels.
Tar spots can be removed with kerosene or tar remover after the car has \
been washed.
Electrically operated antenna (optional) should be dried and lightly l\
ubricated with an oil dampened
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