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VEHICLE
 CARE 
General notes 
The original equipment tires
 and
 wheel 
 rims
 on
 your
 vehicle comply with
 all 
applicable
 Federal Motor Vehicle Safety 
Standards. 
If you
 wish
 to
 equip
 your
 vehicle with tires 
or wheels other than those installed
 at the 
factory, please note
 the
 following: 
•
 If
 you plan
 to
 install other than the
 ori
ginal
 equipment tires
 and
 wheel rims, 
ask
 your
 Volkswagen dealer. 
•
 For
 technical reasons
 it is not
 possi
ble
 in
 every
 case
 to use
 wheels from 
other vehicles
 -
 under certain condi
tions
 not
 even wheels from
 the
 same 
vehicle
 model. 
•
 Wheel rims
 and
 wheel bolts
 or lug 
nuts are matched to fit
 your
 Volkswagen. 
•
 When installing different wheels
 (for 
example,
 wheels with winter tires),
 the 
correct wheel bolts
 or
 lug nuts with
 the 
 proper length
 and
 conical shape must 
be used. The secure fit of the wheels and 
the proper functioning
 of the
 brake  system are dependent upon this. 
 •
 Using tires and/or wheels which have 
not been approved
 by
 the manufacturer 
for
 your
 vehicle
 type
 can be detrimental 
to vehicle safety. 
•
 If
 wheel trim discs
 or a
 front
 spoiler
 are 
installed,
 make
 sure the airflow for cooling 
the brakes
 is not
 obstructed. 
•
 Before
 you
 plan
 on
 exchanging steel 
wheels, light alloy wheels,
 or
 snow tires 
already mounted on wheel rims, consult 
your
 Volkswagen dealer. He has the tech
 nical
 information necessary
 to
 advise 
you which wheel rims and wheel bolts
 or 
 lug
 nuts are compatible with the original 
factory installations. 
WARNING 
•
 The
 use of the wheel rims and wheel 
bolts
 or
 lug nuts that do not meet
 speci
fications
 of the
 original factory
 install
ed equipment will affect the safe oper
ation
 of
 your
 vehicle and may cause an 
accident and personal
 injury. 
 Tire specifications 
Tire
 specifications
 are
 imprinted
 on the 
 sidewall
 of
 the tires.
 If in
 doubt, check with 
your
 Volkswagen dealer. 
All
 passenger car and some light trucks  tires must conform
 to
 Federal Safety 
 Requirements
 in
 addition
 to
 these 
grades. 
Treadwear 
The treadwear grade
 is a
 comparative 
 rating
 based
 on the
 wear rate
 of the
 tire 
when tested
 on a
 government test course.  For example,
 a
 tire graded
 150
 would wear 
one
 and a
 half
 (IV2)
 times
 as
 well
 as a
 tire 
graded 100.
 The
 relative performance
 of 
tires depends
 on
 actual conditions
 of use, 
 however,
 and may
 depart significantly 
from
 the
 norm
 due to
 variations
 in
 driving 
 habits,
 service practices
 and
 differences 
in road characteristics and
 climate. 
Traction A, B, C 
The traction grades, from highest
 to 
 lowest,
 are A, B and C and
 represent
 the 
tire's ability
 to
 stop
 on wet
 pavement
 as 
 measured
 on
 government test surfaces
 of 
asphalt
 and concrete. Atire marked
 C
 may 
have poor traction performance. 
 
 
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[VEHICLE
 CARE 
DIFFICULT
 OPERATING
 CONDITIONS 
Driving
 under
 difficult
 conditions 
The
 vehicle construction and equipment is 
 designed
 for normal operating conditions. 
This
 also applies to the frequency and the  extent of service requirements as stated in 
the Maintenance brochure. 
If you are planning to drive your vehicle 
under
 difficult
 operating conditions (for 
example,
 continuous trailer towing, very  hot or cold weather, very dusty conditions, 
poor fuel quality etc.) you may
 want
 to 
make
 special preparations such as chang
ing to appropriate oil viscosity, having your 
car
 thoroughly inspected. Furthermore, 
the maintenance should be matched to 
the operating conditions (see page 95). 
 Operating
 your
 vehicle
 outside
 the 
USA
 or
 Canada 
Government
 regulations in the United 
States
 and
 Canada
 require
 that
 automo
biles
 meet specific emission regulations 
and
 safety standards. Therefore, vehicles 
built
 for the USA and
 Canada
 differ
 from 
vehicles
 sold in other countries. 
If you plan to take your vehicle outside the 
continental limits of the United States or 
 Canada,
 there is the possibility
 that 
• unleaded fuels for vehicles
 with
 cataly
tic converter may not be available; 
• fuel may have a considerably lower 
octane rating. Improper fuel may cause 
engine damage; 
• service may be inadequate due to lack 
of proper service facilities, tools or testing 
equipment; 
• replacement parts may not be readily 
available. 
Volkswagen
 cannot be responsible for 
 mechanical
 damage
 that
 could result 
because
 of inadequate fuel, service or 
parts availability. 
 Certain
 Volkswagen models are available 
for delivery in Europe under our
 tourist 
 delivery and
 return
 shipment program. 
For
 details consult your Volkswagen 
dealer
 or
 write
 to: 
USA
 Volkswagen United States, Inc.  Tourist Delivery 
P.O.
 Box 3951 
Troy, MJ 48007-3951 
Canada
 Volkswagen
 Canada,
 Inc.  Tourist Delivery 1940 Eglinton Avenue
 East 
Scarborough,
 Ontario 
 M1L2M2 
If you bought your vehicle abroad an: 
want
 to bring it back home, be sure M  inquire about shipping and forwardin: 
requirements, as well as current impc 
and
 customs regulations
 first. 
Make
 sure the vehicle meets Unite: 
States
 emission regulations and safe: 
standards.
 Otherwise it may prove tc: 
costly
 or even impossible to add the eqi :  ment necessary to bring the vehicle in:: 
compliance
 with
 these regulations a-: 
standards. 
Canadian
 regulations require
 that
 any c= not complying to standards has to 
shipped
 back to the car's country of oric -
at the owner's expense. 
 
 
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t'/INTER
 DRIVING 
VEHICLE CARE 
Remember
 the following points when 
criving in the
 winter: 
• Winter weather is particularly hard on 
ne battery. We recommend having the  cattery
 checked,
 preferably by a
 Volks
wagen dealer, before the cold weather  starts - see page 110. 
If the vehicle is
 left
 standing for several 
 iveeks
 at extremely low temperatures, the 
rattery
 should be removed - see page 111 
=or
 further
 details.  • Have the antifreeze concentration in 
the cooling system checked before the  cold weather starts - see page 107. 
• The engine oil must have the correct 
viscosity grade for the outside tempera
tures to be expected - see page 98. 
• The best way to protect the bodywork is 
to wash and wax it frequently, especially in 
winter - see page 90. 
• Always use a windshield washer
 fluid 
with
 antifreeze for the windshield and rear 
window washer system in winter - see  page 112.  • Use a scraper to remove snow and ice 
from
 the windows - see page 91. 
• On winter roads the use of winter tires 
or all-weather tires
 will
 improve handling; 
this also applies to vehicles
 with
 all-wheel 
drive - see pages 78 and 118. 
• When driving in the mountains in winter 
it is best to take along a set of snow chains. 
Snow
 chains may be compulsory for some 
mountain roads, and this restriction also 
applies
 to vehicles
 with
 all-wheel drive -
see
 pages 78 and 119. 
121 
 
 
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DO-IT-YOURSELF-SERVICE 
FUSES 
A
 failure in the electrical system may be 
 caused
 by a burned fuse. 
Fuses
 are arranged in one centralized 
unit.
 The
 unit
 is located on the
 left
 side  under the dashboard behind a cover. 
Removing
 cover: 
Detach cover at
 front,
 swing downwards 
and take it off. 
Installing
 cover: 
Hang
 cover in the eyes of fuse box 
bracket, swing it upwards and press it 
firmly
 into
 position. 
 Replacing
 a
 fuse 
Before
 replacing
 a fuse,
 turn
 off all
 lights 
and accessories and
 remove
 the
 ignition 
 key to
 avoid
 damaging
 the
 electrical 
system. 
• Consult the fuse listing on the following 
page to
 find
 out which fuse belongs to the 
component
 that
 has failed. 
• Remove blown fuse
 with
 the plastic clip 
located on cover in
 front
 of fuse box. 
Three spare fuses can be attached to the 
 bottom
 of the fuse panel. It is good planning to keep a supply of spare fuses on 
hand.
 They are available at your Volks
wagen dealer. 
• Replace the blown fuse which can be 
recognised by the
 burnt
 metal strip,
 with
 a 
fuse of equal ampere rating.  If a
 fuse
 blows
 repeatedly,
 do not
 keep
 or 
replacing
 it. The cause of the
 short
 cir
cuit
 or
 overload
 must
 be found. On nc 
account
 should fuses be
 patched
 up 
with
 tin
 foil
 or
 wire
 as
 this
 may cause  serious
 damage
 elsewhere
 in the
 electrj 
cal
 circuit
 or cause a
 fire. 
WARNING 
 Do not use a
 fuse
 of
 higher
 amperage, 
because
 this
 could
 damage
 the
 elec
trical
 part
 and
 fire
 can
 result. 
128 
 
 
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DO-IT-YOURSELF-SERVICE 
LIFTING
 VEHICLE 
The vehicle should
 never
 be lifted or 
 jacked
 up from underneath the engine 
oil
 pan, the transmission housing, or the 
front
 or rear axle.
 This
 could lead to  serious damage. 
The same lifting points as illustrated for the  hoist also apply when using a floor jack. To 
avoid damage to the underbody or chassis 
frame,
 it is necessary to insert a rubber  pad between the floor jack and the lift 
points. 
Lifting
 with workshop hoist 
and with floor jack 
Make
 sure there is sufficient clearance 
between pads and vehicle before driving 
vehicle on to hoist. 
WARNING 
When removing components such as engine block, transmission housing, 
fuel
 tank, wheels,
 front
 or rear axle, anchor vehicle to hoist or add corre
sponding weights to maintain the cen
ter of
 gravity.
 Otherwise the vehicle 
might tilt or slip off the hoist, causing 
serious damage or personal
 injury. 
 •
 To reduce the risk of serious perso
nal
 injury
 and vehicle damage, lift 
vehicle only at the special workshop  hoist and floor jack lift points illustra
ted.
 Failure to lift vehicle at these points  could cause the vehicle to tilt or
 fall 
from a lift when, for example,
 heavy 
 components such as the engine block 
or transmission are removed result
ing
 in a change in vehicle weight and 
balance. 
•
 If you must lift
 your
 vehicle with a 
floor jack to work underneath, be sure 
the vehicle is safely supported on 
 stands
 intended for this purpose. 
 Lifting
 points 
Front 
At the
 front
 jacking point. 
 Rear 
At rear cross member. 
The vehicle must be lifted only at the lift 
points illustrated. 
Lifting
 with vehicle jack Refer to the "Changing a wheel" on page 
125. 
140 
 
 
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I TECHNICAL
 DESCRIPTION 
ENGINE 
 MANUAL
 TRANSMISSION 
AUTOMATIC
 TRANSMISSION 
• Four stroke gasoline engine in rear. 
• Four cylinder horizontally opposed. 
• Crankshaft
 with
 four main bearings. 
• Liquid cooling system, thermostatically 
controlled. 
• Thermoswitch operated electric fan. • Pressure oil feed
 with
 gear - type 
pump and
 full
 flow
 filter. 
• Self-adjusting hydraulic valve filters. 
• AFC (Airflow controlled) fuel injection. 
•
 Paper
 element air cleaner. 
• Exhaust emission control system
 with 
activated charcoal
 filter
 in the fuel system. 
• Breakerless electronic ignition.  • Single plate, dry clutch. 
• Synchronized four speed transmission 
and'
 differential in one housing
 with
 com
mon lubrication. 
•
 Rear
 wheel drive,
 with
 two constant 
velocity joints per drive shaft. 
Syncro  • Hydraulically operated single plate 
clutch. 
• Baulk synchronised 4-speed manual 
transmission
 with
 additional Low-speed 
traction gear (4+L transmission). 
• Permanent four-wheel drive through 
viscous
 coupling. 
• Manually operated differential lock for 
rear final drive available as optional extra.  • Hydrodynamic torque converter an: 
planetary gearing
 with
 three forward an: 
one reverse gear. 
• Final drive in separate housing. 
•
 Rear
 wheel drive,
 with
 two constar: 
velocity joints per drive shaft. 
 
 
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TECHNICAL
 DESCRIPTION 
FRONTWHEEL SUSPENSION 
• Independent upper and lower control 
arm 
• Stabilizer 
•
 Coil
 springs  • Shock absorbers 
Syncro  • Independent wheel suspension by 
means
 of double wishbones
 with
 coil 
springs and telescopic shock absorbers. 
• Double
 jointed
 shafts 
• Stabilizer bar 
•
 Viscous
 coupling 
Steering 
 •
 Rack
 and pinion 
• Safety steering column  REAR WHEEL SUSPENSION 
• Independent semi-trailing arms
 with 
integrated axle support 
•
 Coil
 springs 
• Shock absorbers 
Syncro  • Independent wheel suspension by way 
of diagonal arm axle
 with
 coil springs and 
telescopic
 dampers. 
• Double
 jointed
 drive shafts 
• Differential lock as optional extra. 
 BRAKES 
• Hydraulic dual-circuit power-assisted 
brake system
 with
 pressure regulator for  rear wheel circuit. Front wheels
 with
 disc 
brakes,
 rear wheels
 with
 self-adjusting 
drum brakes. 
• Parking brake for rear wheels. 
Body/Chassis  • All steel unitized body 
• Frame plates reinforced
 with
 side and 
cross
 members. 
143 
 
 
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TECHNICAL
 DESCRIPTION 
EMISSION
 CONTROL SYSTEM 
In the
 interest
 of
 clean
 air  Pollution of our environment has become 
a
 problem
 that
 is of increasing concern to 
all of us. We urge you to
 join
 us in our ef
forts
 for cleaner air in controlling the pollu
tants emitted from the automobile. 
You
 can make a significant contribution to 
keeping our air clean by: 
• Always using lead free gasoline. 
• Not
 letting
 your vehicle idle
 unnecessa
rily. 
• Following the recommended preven
tive maintenance schedule contained in 
the maintenance booklet. 
• Not removing or altering the emission 
control system. 
• Taking the precautions described 
below to prevent damage to the emission 
control system in your vehicle. 
Volkswagen
 warrants the Emission
 Con
 trol
 System in your new vehicle under the 
terms and conditions set
 forth
 in the War ranty booklet. 
Your
 Volkswagen is equipped
 with
 such a 
 system,
 which contains the following major components. 
 Catalytic
 converter 
The catalytic converter is an efficient 
 "clean-up"
 device
 built
 into
 the exhaust system of the vehicle. The catalytic conver
ter burns the undesirable pollutants in the  exhaust gas before it is released
 into
 the 
atmosphere. 
The
 exclusive
 use of
 unleaded
 fuel
 is cri
 tically
 important
 for the
 life
 of the
 cataly
tic
 converter
 and
 proper
 functioning
 of 
the
 engine. 
The
 catalytic
 converter
 will
 be
 perma
 nently
 damaged
 by 
•
 exceeding
 the "max"
 marking
 when 
adding
 engine
 oil (see
 page
 99) 
• push or tow
 starting
 your
 vehicle 
•
 misfiring
 of the
 engine 
•
 turning
 off the
 ignition
 while
 the 
vehicle
 is
 moving
 or 
•
 other
 unusual
 operating
 conditions.  Do not
 continue
 to
 operate
 your
 vehicle 
under
 these
 conditions, as
 otherwise 
fuel
 can
 reach
 the
 catalytic
 converter. 
This could
 result
 in
 overheating
 of the 
 converter,
 requiring
 its
 replacement. 
For
 maintenance intervals refer to your 
Maintenance booklet. 
Oxygen
 Sensor (OXS) 
The oxygen sensor, installed in the  exhaust manifold, continuously
 senses 
the oxygen content of the exhaust and 
signals
 the information to an electronic 
control
 unit. 
Carbon
 canister 
The vehicle is equipped
 with
 a carbon  canister to prevent fuel vapor from
 esca
ping
 into
 the atmosphere. 
The vapor is passed
 into
 the carbon  canister, where it is retained when the 
engine is turned off. When the engine is running, a valve allows air
 into
 the canister, 
and the fuel vapor is passed to the engine 
for combustion. 
The system does not require any main
 tenance. 
144 
 
 
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