9-18ENGINE- Base Engine
(1) The intake camshaft, exhaust camshaft, and the
oil pump are driven by a single timing belt.
(2) Timing belt tension varies at different engine
temperatures and ages of the belt. The autotensioner absorbs these changes in belt
ten+n,not only to prevent the noise problem
getting worse, but to improve durability as weli’l
AUTO TENSIONER
Piston -1
Check ball-4,
SpringTensioner
cwllev
6EN0116
LOoil seal
6ENOWThe auto tensioner applies tension to the timing belt
by causing the tensioner arm to move back and
forth in the directions shown by arrow
@I.The bottom figure shows the construction of the
aUt0 tensioner. The chambers on the right and leftof the piston
are filled with silicone oil.
Both the tensioner pulley and idler pulley are of the
ball bearing type into which grease has been
packed.
9-20ENGINE- Lubricathn System
LUBRICATION SYSTEM
nasllOil cooler*
r-4--I-
(oil pressure regulator)
I
n I-1Oil filter
pressureswttch
NOTE
l
: Turbo6LUOO43The lubrication system is the pressure-feed, full-
flow filter system. The engine oil sent under
pressure by the gear-type oil pump is filteredthrough the cartridge-type oil filter before being
delivered to the various engine parts.
SPECIFICATIONS
ItemsOil pump
Type
Delivery rate
Relief valve opening pressure
Oil pressure switch
Type
ON pressureOil filter
Specifications
Gear type
10 cm” (.Sl cu.in.)/engine revolution
550 kPa (78 psi) or more
Contact-point type
30 kPa (4.3 psi) or less
Cartridge type
FUEL SYSTEM - General14-3The fuel is supplied under pressure by the in-tanksent to the engine control unit.
type fuel pump, and is injected from injectors into allThe crank angle sensor converts the crank
angle,
cders. The injectors are activated by signals fromthat is, engine turning state into an electric signal
tk, engine control unit, and the amount of fueland sends it to the engine control unit.
injected is determined according to the drivingThe engine control unit, based on these signals,
conditions.determines the basic activation timing of the
injec-The intake air passes through the air flow sensor,
tars. The amount of intake air is determined by the
throttle body, air intake plenum and intake manifold,degree of opening of the throttle
valye,, and during
and finally enters the combustion chamber. The airengine idling, the amount of intake
arr IS regulated
flow sensor detects the amount of air flow and
by the idle speed control servo.converts this data to electric pulse signals that are
EGR temperature sensor (California) 7
Waste gate solenoid valve
Purge control solenoid valve
EGR control solenoid valve
Control relay
Air conditioner relay
Diagnosis output
Ignition coil
Control relay (Fuel pump drive
signal)Vehicle speed
SensorIgnition switch “ST” terminal
Ignition switch
‘IG” terminal
Air conditioner switch
Power steering
switch
Inhibitor switch
Idle speed
ontrol servoFast idle
air valve
-Throttle
&r -kilo m-i&inn’Power transistorleturn to-
uel tank- Fuel from
Coolant temperature sensor
Coolant temperature switchFuel-pressure
control valve
4
14-6FUEL SYSTEM -Fuel Supply and Fuel Pressure Control
intake manifold/I\
Engine
Fuel
03AOOlOThe fuel supply system comprises electromagnetic
type injectors, a delivery pipe, a fuel pressure
regulator, a motor-driven fuel pump, and the engine
control unit, which activates and controls the injec-
tors and fuel pump based on data supplied by the
various sensors.
After being filtered by an in-tank filter, the fuel is
pumped from the tank and is filtered again by an
external filter before it is distributed to the injectors
through the delivery pipe. The pressure of fuel
delivered to the injectors is regulated by the fuel
pressure
reoulator; excess fuel after pressure reg-ulation has been performed is returned to the fuel
tankThe injectors are activated on command from the
engine control unit and inject the fuel to each intake
port of cylinder head sequentially according to the
predetermined ignition order.
In addition, a fuel-pressure control valve has been
equipped in order to maintain idling stability of turbo
models immediately after restarting under high- -
temperature conditions.
The fuel tank is located under the floor of the rear
seat, thus giving it protection in the event of a
rear-end collision. A fuel pump drive terminal is
provided in the engine compartment for greater
serviceability.
-
SPECIFICATIONSItems
Fuel pump
Type
Delivery rate
liters (gals.VHr
Delivery pressurekPa (psi)
Fuel pressure regulator
Tvw
Regulated fuel pressurekPa (psi)
Fuel filter
Rated flow rate
liters (qts.)/min.
Filter areacm’ (in.‘)
Injectors
TypeCoil resistance
n
--
.- -_-_
SpecificationsMotor-driven, in-tank type
Minimum 90 (23.8)
450 - 600 (64 - 85)
Diaphragm type
335 (47.6)
255 (36.3)
2
(2.1)
1,500 (233)Solenoid type
,.13-16
2-3
I
14-14
.._~- ---.FUEL SYSTEM
- Sensors
SENSORSRlUGENERAL DESCRIPTION
The types and functions of the sensors are as listedsend corresponding signals to the engine control
below. These sensors detect engine conditions and
unit.
SENSORSFUNCTION
AIR FLOW SENSOR
fSenses the intake arr volume with a Karman vortex flow meter.
INTAKE AIR TEMPERATURE
SENSORSenses the Intake air temperature (temperature of air at
the point of entry into the air cleaner).I
BAROMETRIC PRESSURE
SENSORISenses the barometric pressure faltrtude) wrth a
semiconductor diffusion type pressure sensor.
$;;OOf;T TEMPERATURESenses the engine coolant tern
THROTTLE
POSITISenses the throttle
tI
IDLE POSITION SWITCHSenses whether or not the accelerator pedal is being
operated with a contact switch.
Senses the top dead center on compression stroke of
NO. 1 and No. 4 cylinders with an LED and photo diode pair.
CRANK ANGLE SENSORSenses the crank angle of each cylinder with an LED
and photo diodepair.
T
OXYGEN SENSORSenses
actrvation of the air con
POWER STEERING OIL
PRESSURE SWITCHc-lSenses the power steering ‘load with a contact switch.
IGNITION SWITCHSenses ON/OFF
posrtion of the ignition switch.I
Senses engine cranking.
,
IGNITION TIMING
ADJUSTMENT TERMINALWhen this terminal is shorted, the ignition timing and idle
speed control servo is set in the adjustrng mode by the enginecontrol unit.
INHIBITOR SWITCHSenses the *P” and “N” positthe automatic transaxle.Senses.
by pieto-electric element,. cylinder block
vibrations that occur when there ISengineknocking.
CONTROL RELAY
(Fuel pump drive signal)
lFnorne ianitron sianal!Senses ignrtton coil prIman/ voltage.
3-d__- .
FUEL SYSTEM
-Idle Speed Control14-45IDLE SPEED CONTROL SERVO
L
PtntleThrottle bodv
Idle speed control
servo
Extend
7 -IMagnet rotordoil
/Stepper motor
6FUO799The idle speed control servo, consisting of a
steptype motor and pintle, is mounted on the throttle
body. As the motor operates, the pintie extends or
retracts to control the bypass air flow.
The step type motor, or stepper motor, is a motor
that rotates a fixed angle when an electric
Pulse is
rpplied.The rotor of the stepper motor used here rotates
15degrees whenever a pulse is applied.
The pintle meshes with the lead screw on the
magnet rotor shaft, as shown in the above
illustra-tion. When the rotor rotates in the direction of the
outlined arrow, the lead screw causes the pintle t0
retract towards the interior of the motor. When the
rotor rotates in the direction of the solid arrow, the
pintle extends.
14-74
_ ,.-..FUEL SYSTEM
- Auto-cruise Control System
When Canceled by the Stop Light Switch (broad
solid-line arrows)
The stop light switch is a four-pole type that
integrates the switch for the stop light (NO) with
that for the auto-cruise control (NC).
When the brake pedal is depressed, the contacts forthe auto-cruise control (NC) open, cutting off the
circuit to energize the electromagnetic clutch coil.
At the same time, the contacts for the stop light
(NO) close to allow a cancel signal to be input from
the
12-V power supply of the control unit to the
cancel circuit and to the microcomputer. As a result,the transistor which energizes the actuator electro-
magnetic clutch coil turns OFF and the electro-
magnetic clutch coil grounding circuit is cut off, thus
canceling the auto-cruise control mode.
When Canceled by the Clutch Switch (thin
solid-line arrows)
When the clutch pedal is depressed, the clutch
switch is turned ON and the battery voltage is
applied to the cancel circuit of the control unit. then,a cancel signal is input to the microcomputer.
causing the transistor that energizes the actuator
electromagnetic clutch coil to turn OFF. This results
in the electromagnetic clutch coil grounding circuit
bma$ndge cut off, which cancels the auto-cruise control
When Canceled by the Selector Lever (position“N”) (dotted-line arrows)
When the transaxle control selector lever is placed
in the “N” (neutral) position, the inhibitor switch is
turned ON and, as a result, current flows from the
control unit to the inhibitor switch, starter, and
ground. Then, a cancel signal is input from the
cancel circuit to the control unit, causing the
transistor which energizes the actuator electro-
magnetic clutch coil to be turned OFF. As a result,
the electromagnetic clutch coil grounding circuit is
cut off and the auto-cruise control mode is canceled.Although a small current (voltage 5 V) flows through
the starter, it is not activated.
MAIN switchLIMIT SWITCH
The function of the limit switch is to shut off the flow of current
to the motor and apply an electric brake to quickly stop the
motor if the throttle valve becomes either fully open or fully
closed, thus preventing problems which might be caused by an
overload of the motor.
The illustration at left shows the condition of the limit switch
when the throttle valve is fully closed, indicating that
.limitswitch
(1) is in the OFF and the RELEASE circuit is being
deenergized.
IAutocruisecontrol unit
07Aool'
.-
PROPELLER SHAFT -General Information / Liibro Joint16-3
SPEClFlCATlONSterns
‘repeller shaft
Type
Length
x O.D.mm (in.)
Front
Center
RearUniversal joint
Type
No. 1 (front)
No. 2 (center front)
No. 3 (center rear) [Ldbro joint]
No. 4 (rear)Cross type universal joint bearing
Cross type universal joint journal O.D.mm (in.)Constant velocity joint type
Constant velocity joint size O.D.mm (in.)
NOTE
Specifications
4 joint propeller shaft707
x 50.8 (27.8 x 2.00)647.5 x 50.8 (25.5 x
2.00)530.5 x 50.8 (20.9 x
2.00)
Cross type
Cross type
CV type
Cross type
Needle roller bearing (oilless type)
14.689 i.5783)
LGbro joint (oilless type)94
(3.7)The propeller shaft length is the length between the centers of the joints.
LOBRO JOINTRl6CMAThe
L6bro joint absorbs longitudinal displacement
and angle change and prevents the transmission of
vibration. It has the following features.
0Its constant velocity performance is excellent,
due to the inclination of the ball grooves of the
inner and outer races at same degree in
oppo-site directions.l It has a smaller sliding resistance in the axial
direction than a spline type slip joint.
l
It has smaller rotational variations, and hence is
more suitable for high speed operation than
other constant velocity joints due to smaller ball
play achieved by crossing the ball grooves of the
inner and outer races.
Nn 7 center bearina
\Lejbro joint
Rear &opeller shaft
lOAooo2