19-4POWER STEERING - Tilt Steering Construction
TILT STEERING CONSTRUCTIONRlW
The tilt-steering mechanism is composed of the tilt
lever, tilt bracket, a plate, tilt bolts, etc. A tilt screw
is welded to the end of the tilt lever; at the two
ends, the left side of the tilt screw is right-threadedand the other is left-threaded. with the result that
the tilt bracket is sandwiched by the tilt bolts and
the plate part of the column when the tilt lever is
raised, thus securing the steering column.
13A0254Tilt bracket
Section A-A.
’Tilt screwfi Tilt lever13AO256
OPERATION OF THE TILT STEERING1. When the tilt lever is lowered to the free
position, the tilt screw turns in the direction of
ioosing, the tilt bolts that sandwiched the tilt
bracket move toward the outer side, and the
steering column sliding is then possible.
2.When the tilt lever is raised to the lock position,
the tilt screw turns in the direction of tightening
the tilt bolts move to the inner side, the
*“?bracket is pressed against the column’s
pi&and the steering column is secured.
19-12POWER STEERING - Oil Pump
WHEN OIL PUMP OPERATES AT LOW SPEED
(70&l ,000 RPM)
A part of the fluid discharged from the oil pumpvariable orifices. As a result of this action the fluid
passes through the pilot port and hydraulic pressurepasses through the variable and fixed orifices, and is
is applied to the rear surface of the plunger, but,sent, by way of the plunger, to the gear box. The
because this hydraulic pressure is weak, the plungeramount of discharge to the gear box at this time is
is pushed toward the left as a result of the forcealmost maximum, with the result that an extremely
applied by the plunger’s spring, thus opening thelow steering effort is required.
PlungerVariable orificeFixed,orificeFioycontrol valve
/ I
From oil pump
To oil pumpVariable orifice
13POO38-.
Pilot portFixed orifice
.WHEN OIL PUMP OPERATES AT MEDIUM
SPEED
(1 ,OOm,OOO RPM)
When the engine speed increases and the pump’ssame time, the flow-control valve also is pressed
speed also increases, the hydraulic pressure of thetoward the
right, the bypass port opens more, and
fluid discharged from the pump becomes higher,the surplus fluid is returned back to the oil pump. In
overcoming the plunger spring’s force, and causingthis way, the amount of discharge flow to the gear
the plunger to move toward the right. As a result ofbox is reduced, thus resulting in a somewhat
this action, one of the variable orifices closes. At the“heavier” steering effort.
Variable orifice
PlungerFlow-control valve
\\Fixed yrifice/
Variable &iflceBypass ‘LrllJPOO59
i t-7POWER STEERING
- Oil Pump19-13WHEN OIL PUMP OPERATES AT HIGH SPEED
(? -70 RPM OR MORE)
VII, ,dn the pump operation becomes high speed. thethe gear box then is supplied only from the fixed
plunger is pushed further toward the
right than fororifice, with the result that the amount of discharge
medium speed, and both variable orifices close.flow
is reduced to minimum, and, as a result, theFurthermore. the flow-control valve also moves, and
steering effort becomes moderately “heavy”, thus
the bypass port opens wider. The fluid flowing to
providing excellent handling stability at high speed.
Fixed orifice13POO40
OPERATION OF THE RELIEF VALVE
When the A chamber pressure increases when theAs a result of this action, the pressure of the
Bsteering wheel is turned while the vehicle ischamber decreases, and the relief valve closes once
stopped, the
B chamber pressure also increases.again. This action takes place in a moment, and in
and, when the pressure exceeds the relief springthis way, by maintaining the correct balance, the
set load of 8,000 kPa (1,138 psi), the relief valve panmaximum pressure is controlled.
which is closed by a steel ball opens and the fluid
passes through the bypass port and is returned to
the pump’s intake port.
Steel ballRelief sprtngTo steering gear box
/Bypass pan
WPOO41
21-10MANUAL TRANSAXLE <4WD> - General Information4WD SYSTEM OPERATION
Conventional 4WD systems (direct-coupled
4WD,or center differential type 4WDl have their own
merits and demerits; they rely on manual operation
(switching between 4WD and 2WD modes, center
differential locking) to cope with their demerits.
With this new 4WD system, the viscous coupling
built in the center differential automatically performssuch operations used to be made manually. The
driver can participate with the merits of 4WD at alltimes.The operation of the differential and the
viscous
coupling under representative conditions
are described in the following section.
I
Reardifferential
Center
differential
U differential
Viscous AuDk?TFNOO5’difference
ce271010i
TFMMYTFMMY
0
Turningdirection
ITFMOO!X
-.During normal driving
During normal driving (traveling straight on a level road at a
constant speed), the four wheels rotate at nearly the same
speed. Since there is no rotating speed difference among the
four wheels, the viscous coupling does not apply differential
limiting torque and the three differentials distribute drive power
equally to all of the wheels.
During a sharp turn
During a sharp turn, in addition to the rotating speed difference
between the left and right wheels, a small difference in rotati
speeds between the front and rear wheels also occurs.
Such rotational speed difference is absorbed by the differential
action of the three differentials, thereby allowing smooth
driving.The rotational speed difference is also transmitted to the
viscous coupling but the difference is so small that the coupling
makes almost no differential limiting torque application conse-
quently it does not affect the differential action of the center
differential.
When starting out and accelerating
When starting out and accelerating, the center of gravity of the
vehicle shifts towards the rear increasing the rear wheel load
and decreasing the front wheel load. The center
differenti”causes less drive power to be transmitted to the rear whee.
resulting in a lower driving torque. At the same time, however,
the rotational speed difference between the front and rear
wheels increases and the viscous coupling operates to limit the
differential action of the center differential. securing a supply of
drive power to the rear wheels. In this way, performance when
starting out and accelerating is secured.
.-
I
21-28AUTOMATIC TRANSAXLE - Transaxle Mechanism
KICKDOWN BRAKE
/Kickdown band
r\\ IKickdown sleeve
- Kickdown servo
switch
;‘- Locknut
Apply pressure
(2nd pressure)
1 Release pre&re (3rd pressure)I,
/ --Anchor
1750219The kickdown brake is a band type brake; it is
piston and rod moves toward the left, tightening the
composed of a kickdown band, drum, kickdownbrake band to hold the kickdown drum. As a result,
servo, switch and anchor.the reverse sun gear (interlocked with the kickdown
When the
2nd pressure is admitted to the apply sidedrum) is held. This brake functions during 2nd gear
chamber of,kickdown servo cylinder, the kickdownand during overdrive.
-
!-I
I!I
21-56AUTOMATIC TRANSAXLE - Transaxle Control~-REGULATOR VALVE
To torque convener
control valve
t
Toshift control valve,
pressure control valve
and N-D control valve(in “D”. ”2” or “L” range)
“D”.“2” or “L” range)
Oil filter
I1
To N-R control valve(in “R” range)Line relief valve
Oil pan
l
1750076
! To torque convener
IL‘I:control valve
Line pressure Pump
Li Ae(from oil pump) suctionprest$$)7,This
valve regulates the hydraulic pressure generated by the oilpump to a hydraulic pressure corresponding to the regulator
valve spring force. The pressure so regulated is called the line
pressure.Selector Lever in
‘N”, “D”, “2” or “L”The hydraulic pressure from the oil pump is directed to the
regulator valve through the No. 1 line. After passing through the
regulator valve, hydraulic pressure is directed to the torque
converter via the torque converter control valve. Also, at the
same time, the pressure from the No. 1 line is directed to the
manual valve and then to the chamber (A) at the right end of theregulator valve through the No. 4 port. The pressure directed to
the chamber
(A) acts on the regulator valve against theregualtor valve spring force and shifts the valve to regulate the
line pressure.
When the engine speed, and in turn, the oil pump spe
becomes higher, the hydraulic pressure increases. This
aI%increases the hydraulic pressure directed to the chamber
(A).The increased chamber (A) pressure forces the regulator valve
toward the left, overcoming the spring force. At this point theNo.3 port leading to the torque converter is opened
wide+which allows more fluid to flow to the torque converter.
AUTOMATIC TRANSAXLE - Transaxle Control21-57
-7.To torque convert,erLine pressure
’Pump(from oil pump) suction
1 To N-RI control valveLine pressure
(from oil pump)1750072
-#5
To N-Dcontrol
valve
To toraueconverter
AdjLine pressure
1+(from oil pump)Pumpsuction
1 ~7valve
To N-Dcontrol
valve
s
Line pressure
(from oil pump)If the hydraulic pressure increases even more, the regulator
valve is forced further leftward and the No. 2 port opens. In this
state, the fluid flows through the port toward the suction side
of the pump and the line pressure is released. When the line
pressure drops, the chamber
(A) pressure also drops, and the
regulator valve is forced back toward the right by the spring
force, closing the No.2
port. Through this cyclical operation of
the regulator valve,the line pressure is maintained at a
constant
tevel.The line relief valve provided in the No. 1 tine opens if the line
pressure becomes so high that the regulator valve cannot deal
with it.
In this way, the hydraulic circuit is protected.
Selector Lever in ‘R”
When the manual valve is shifted to the “R” range position, the
No.4 post that was open is closed. The No. 9 port is opened
instead. This allows the
tine pressure to be directed to the #4land of the regualtor valve. As this pressure works on the area
equivalent to the difference between the diameter
04 of the
# 4 land and the diameter 05 of the # 5 land, the force pushing
the regulator valve toward the left is relatively weak as
compared with the
force’the same level of pressure would
generate when applied to the other portion of the valve.
Therefore, a pressure higher than that of previously described
forward drive ranges is required to open the No.2 port. The
higher pressure thus created serves to move the elements in
the reverse range.
The operation of the regulator valve driven by the higher
pressure is the same as that of the aforementioned forward
drive ranges.
Selector Lever in
‘P”When the manual valve is shifted to the “P” range position, the
manual valve exhaust port communicates with the line press-
ure port, and the line pressure is relieved. In this situation, no
pressure is directed to the No.4 and No.9 ports. This causes
the regulator valve to be held at its extreme right position by
the spring force, and the No.3 port to be closed. Therefore,
only fluid that passes through the orifice is directed to the
torque converter.
21-58AUTOMATIC TRANSAXLE - Transaxle Control
1750227
To torqueconverter
Pump suction
h& regulator
side1750081
TORQUE CONVERTER CONTROL VALVEThis valve maintains the torque converter pressure and
lubricant pressure at a constant level.
(1) The excess fluid after the pressure regulation by the
regulator valve is directed to the torque converter via the
torque converter control valve. The fluid is also directed to
chamber
B at the right of the torque converter control valve
through the small hole in the valve. The pressure applied to
chamber
B moves the valve to the left against the spring
force in order to control the torque converter pressure.
(2) If the chamber
B pressure is weaker than the spring force,
the valve is kept forced to the right by the spring force and
the pressure from the regulator valve is directed straight to
the torque converter.
(3)
If the pressurefrom .the regulator valve becomes higher,
the pressure inside chamber
B also becomes higher. If the_1chamber B pressure increases to a level that overcome:
the spring force, the torque converter control valve is
forced toward the left.
The leftward movement of the valve opens the No.2 port,
and through this port, the fluid returns to the suction side of
the pump. As a result, the line pressure drops. If the line
pressure drops, the chamber
B pressure also drops,‘and
the valve is shifted back toward the right by the spring
force, thus closing the No.2 port.
Repetition of the above-mentioned cycle regulates the
torque converter pressure and maintains it at a constant
level.