FUEL SYSTEM - General14-3The fuel is supplied under pressure by the in-tanksent to the engine control unit.
type fuel pump, and is injected from injectors into allThe crank angle sensor converts the crank
angle,
cders. The injectors are activated by signals fromthat is, engine turning state into an electric signal
tk, engine control unit, and the amount of fueland sends it to the engine control unit.
injected is determined according to the drivingThe engine control unit, based on these signals,
conditions.determines the basic activation timing of the
injec-The intake air passes through the air flow sensor,
tars. The amount of intake air is determined by the
throttle body, air intake plenum and intake manifold,degree of opening of the throttle
valye,, and during
and finally enters the combustion chamber. The airengine idling, the amount of intake
arr IS regulated
flow sensor detects the amount of air flow and
by the idle speed control servo.converts this data to electric pulse signals that are
EGR temperature sensor (California) 7
Waste gate solenoid valve
Purge control solenoid valve
EGR control solenoid valve
Control relay
Air conditioner relay
Diagnosis output
Ignition coil
Control relay (Fuel pump drive
signal)Vehicle speed
SensorIgnition switch “ST” terminal
Ignition switch
‘IG” terminal
Air conditioner switch
Power steering
switch
Inhibitor switch
Idle speed
ontrol servoFast idle
air valve
-Throttle
&r -kilo m-i&inn’Power transistorleturn to-
uel tank- Fuel from
Coolant temperature sensor
Coolant temperature switchFuel-pressure
control valve
4
14-6FUEL SYSTEM -Fuel Supply and Fuel Pressure Control
intake manifold/I\
Engine
Fuel
03AOOlOThe fuel supply system comprises electromagnetic
type injectors, a delivery pipe, a fuel pressure
regulator, a motor-driven fuel pump, and the engine
control unit, which activates and controls the injec-
tors and fuel pump based on data supplied by the
various sensors.
After being filtered by an in-tank filter, the fuel is
pumped from the tank and is filtered again by an
external filter before it is distributed to the injectors
through the delivery pipe. The pressure of fuel
delivered to the injectors is regulated by the fuel
pressure
reoulator; excess fuel after pressure reg-ulation has been performed is returned to the fuel
tankThe injectors are activated on command from the
engine control unit and inject the fuel to each intake
port of cylinder head sequentially according to the
predetermined ignition order.
In addition, a fuel-pressure control valve has been
equipped in order to maintain idling stability of turbo
models immediately after restarting under high- -
temperature conditions.
The fuel tank is located under the floor of the rear
seat, thus giving it protection in the event of a
rear-end collision. A fuel pump drive terminal is
provided in the engine compartment for greater
serviceability.
-
SPECIFICATIONSItems
Fuel pump
Type
Delivery rate
liters (gals.VHr
Delivery pressurekPa (psi)
Fuel pressure regulator
Tvw
Regulated fuel pressurekPa (psi)
Fuel filter
Rated flow rate
liters (qts.)/min.
Filter areacm’ (in.‘)
Injectors
TypeCoil resistance
n
--
.- -_-_
SpecificationsMotor-driven, in-tank type
Minimum 90 (23.8)
450 - 600 (64 - 85)
Diaphragm type
335 (47.6)
255 (36.3)
2
(2.1)
1,500 (233)Solenoid type
,.13-16
2-3
I
14-8
rFUEL SYSTEM
-Fuel Supply and Fuel Pressure Control
FUEL PUMP
This fuel pump is known as the in-tank type becauseit is located within the fuel tank itself, surrounded by
the fuel. For this reason, the pump operation noise
is well insulated, and it has excellent resistance to
vapor-locks.This type of pump is also called the “wet type”
because even its internal parts are in contact with
the fuel. With a construction that is the unification of
a ferrite-type DC motor and an impeller-type pump,
the pump itself is composed of the impeller, which
is driven by the motor, as well as the casing and the
cover. There are, in addition, a relief valve (a safety
valve for protection of the fuel-pressure circuit) and
a check valve (to maintain residual pressure).
The electric fuel pump has the following features:
l It has greater discharge pressure
mechanical-type fuel pump, as wellthan a
as lessdischarge pulsation.
lIt has a lower level of operation sound that the
electromagnetic type (Bendix type) of fuelpump.
PRESSURE-SUPPLY OF FUEL
When the impeller is caused to rotate by the motor,
a pressure differential develops at the upper. and
lower parts of the impeller, caused by the grooves in
the circumference of the impeller.
When this happens, a whirlpool effect is generated
within the fuel pump, causing the fuel pressure to
become higher, thereby causing the fuel to be
expelled from the pump chamber and to pass
through the motor, opening the check valve, and to
be discharged from the discharge port.
Discharge port
4Check!nRelief valve
DC mo
-lllll1 I/
Circum-ferential
flow pumr
II’ f-Pump
casing
J
Pumpcovert
lntakler 03R0071REWEF VALVE
If for some reason, such as an abnormal condition at the
_discharge side, the fuel were not to be discharged, the fuel
pressure within the fuel pump would become abnormally high.
Thus, when the pressure within the fuel pump reaches
450-600 kPa (64-85 psi), the relief valve opens and the
pressure escapes, so that, the fuel line pressure does not
increase to the regulated level or above.
CHECK VALVE
When the pump stops, the check valve is closed by spring
force, so that there is high pressure remaining within the fuel
line.By in this way maintaining a high pressure within the fuel line,
the restarting of the engine becomes easier, and vapor-locks at
high temperature are prevented.
-
-_..I
-~
FUEL SYSTEM -Fuel Supply and Fuel Pressure Control14-9
03Poo4:Diaphragm
from intake
4Fuel from delivery pipe
4m
B(42.7)QQ
2
sl -196 2
(26.4) g
t
$!a d
9
0)Positive5 z‘. pressure
(E.2)
w
FUEL FILTERA high-pressure type filter is installed at the delivery end of the
fuel pump.
FUEL PRESSURE REGULATORThe fuel pressure regulator maintains the pressure of fuel
delivered to the injectors at a constant level of 335
kPa (47.6
psi) (Non-Turbo models) or 255
kPa (36.3 psi) (Turbo models)
higher than the manifold internal pressure, thus keeping the
volume of fuel injected constant regardless of changes in the
manifold pressure.
The spring chamber is connected by a vacuum hose with the
intake air plenum thus its interior pressure is always controlled
by the manifold vacuum.
The manifold vacuum created in the chamber functions to
decrease the spring pressure which forces down the valve
actuated by a diaphragm.
If this pressure forcing down the valve becomes less than the
fuel pressure, the diaphragm is forced up, allowing excess fuel
to flow back through the return pipe to the fuel tank.
Level “A” in the diagram to the left denotes the pressure
gauge reading when the vacuum hose is disconnected, in other
words, when the manifold vacuum is not applied to the spring
chamber.Level “B” denotes the pressure gauge reading when the
vacuum hose is connected:
FUEL SYSTEM- Intake Air Control
SPECIFICATIONS
ternsThrottle body
Throttle bore diametermm
(in.1Fast idle air valve
TwValve closing temperature
“C (“F)
Idle speed control servo
TypeSpecifications
60 (2.362)
WAX type
Approximately 50
(122)Stepper motor type
FAST IDLE AIR VALVEEngine coolant
LAir valve
Waxpellet
Valve seat
6FUO642The fast idle air valve is a wax actuated valve. The
engine coolant circulates around the wax pellet.
causing the air valve to be forced out as the coolant
temperature increases, thus decreasing the bypassair flow rate. The valve is closed completely when
the coolant temperature is approximately 50°C
(122°F) or higher.
14-14
.._~- ---.FUEL SYSTEM
- Sensors
SENSORSRlUGENERAL DESCRIPTION
The types and functions of the sensors are as listedsend corresponding signals to the engine control
below. These sensors detect engine conditions and
unit.
SENSORSFUNCTION
AIR FLOW SENSOR
fSenses the intake arr volume with a Karman vortex flow meter.
INTAKE AIR TEMPERATURE
SENSORSenses the Intake air temperature (temperature of air at
the point of entry into the air cleaner).I
BAROMETRIC PRESSURE
SENSORISenses the barometric pressure faltrtude) wrth a
semiconductor diffusion type pressure sensor.
$;;OOf;T TEMPERATURESenses the engine coolant tern
THROTTLE
POSITISenses the throttle
tI
IDLE POSITION SWITCHSenses whether or not the accelerator pedal is being
operated with a contact switch.
Senses the top dead center on compression stroke of
NO. 1 and No. 4 cylinders with an LED and photo diode pair.
CRANK ANGLE SENSORSenses the crank angle of each cylinder with an LED
and photo diodepair.
T
OXYGEN SENSORSenses
actrvation of the air con
POWER STEERING OIL
PRESSURE SWITCHc-lSenses the power steering ‘load with a contact switch.
IGNITION SWITCHSenses ON/OFF
posrtion of the ignition switch.I
Senses engine cranking.
,
IGNITION TIMING
ADJUSTMENT TERMINALWhen this terminal is shorted, the ignition timing and idle
speed control servo is set in the adjustrng mode by the enginecontrol unit.
INHIBITOR SWITCHSenses the *P” and “N” positthe automatic transaxle.Senses.
by pieto-electric element,. cylinder block
vibrations that occur when there ISengineknocking.
CONTROL RELAY
(Fuel pump drive signal)
lFnorne ianitron sianal!Senses ignrtton coil prIman/ voltage.
FUEL SYSTEM - Sensors
THROTTLE POSITION SENSOR
ThrottleThrottle
posItIon
sensorposltion sensor
,_Il-
Engine control unit
1
6FU0782
Throttle opening deg.
Full o IO 20 30 4070 0002closeFullopenThe throttle position sensor is a variable resistor
whose movable contact rotates
coaxially with the
cattle valve shaft, thus sensing the throttle valve
.
,,ening.As the throttle valve shaft rotates, the sensor outputgenerates, the engine control unit detects the
throttle valve opening and determines the engine
operation mode (acceleration or deceleration).
The relationship between the throttle opening and
the output voltage is as shown above.
voltage changes. Based on the signal the sensor
IDLE POSITION SWITCH
Idle positionswitchTermtnal
7FUO20Throttle body
Idle positlonswitch
I6Fw497I
rle idle position switch is a contact type switch thatinto the throttle bore when the valve is fully closed.
detects operation of the accelerator pedal. ThisThis setting has been performed accurately at the
switch also serves as the throttle stop screw, whichfactory; the lock nut should not be loosened, or the
has been set at the minimum opening of the throttleidle position switch be moved inadvertently.
‘valve so as to prevent the throttle valve from biting_
14-22FUEL SYSTEM - Sensors
VEHICLE SPEED SENSOR
L
Vehicle speessensor
Vehicle speed sensor
10*0051speed sensorEngine control unit
6FlJO604
1 revoluttonI
‘r’471
16245
7
B
1Vehicle speed km/h (mph)The vehicle speed sensor is a reed switch type sensor and is
installed in the speedometer. It converts the transmission
speedometer driven gear revolutions (vehicle speed) to
ptsignals and sends them to the engine control unit.
The sensor generates four pulse signals for each rotation of the
speedometer driven gear.
5Therefore, the sensor output frequency increases in proportion
to the vehicle speed as shown at the left.
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