1989 MITSUBISHI GALANT run flat

31-I
WHEEL
AND TIRE
CONTENTSMJlAA-
SERVICE ADJUSTMENT PROCEDURES . . . . . . .4
TROUBLESHOOTING. . . . . . . . . . . . . . ..*.....................3
Tire Inflation Pressure Check. . . . . . . . . . . . . . . . . . . . . .4 Bald Spots
TireWearCheck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . .4
Cracked Treads
Wheel Runout Check . . . . . . . . . . . . .._....................4
Feathered Edge
SPECIFICATIONS2 Rapid Wear at Center
.............................................
General Specifications
2Rapid Wear at Shoulders
..................................
Service Specifications
2Scalloped Wear
...................................
Torque Specifications
2Wear on One Side
...................................
WHEELANDTIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . .5

31-2WHEEL AND TIRE - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
Items
Wheel Tire size
Wheel type
Wheel size
Amount of wheel offset
Tire inflation pressure Front
Rear ;pare
wheel
Tire size mm (in.)
kPa (psi)
Wheel size
Amount of wheel offset
Tire inflation pressure mm (in.)
kPa (psi)
NOTE*: brakingsystem>
SERVICE SPECIFICATIONS
SOHC PI
85/7OR 14 87s
Steel type or
Aluminium type
14
x 5% JJ
46 (1.8)
200 (29)
180 (26)
l-l 25/70D15
ITx 15
$6 (1.8)
120 (60)
TSB Revision
I
DOHC-FWD
195/65Fil4 89H or 195/60R15
86H
< 1993models>
195/60R15
86H
Steel type or
Aluminium type
14
x 5’/2 JJ or15~6JJ
46 (1.8)
210 (30)
180 (26)
rl25/70D15Tl25/70016*
4Tx 154Tx 16*
46 (1.8)
420 (60)
DOHC-AWD 195/65R14

89H or 195/60R15
86H or 195/60R15
87V
Steel type or
Aluminium type ; g
x ;‘$JJJ
orX
46 (1.8)
220 (32)
200 (29) T135/70D16
!Tx 16
$6 (1.8)
420 (60)
M3lcA--
Items1 Specifications
Limit Wheel runout
Radial
Lateral
Tread depth of tire
mm (in.)
1.2 j.047)
mm (in.)1.2 (.047)
mm (in.) 1.6 (.06)

1 .o (.039)
1 .o (.039)
TORQUE SPECIFICATIONS
Items
Wheel nutsNm
90-I 10
ft.lbs.
65-80

31-4WHEEL AND TIRE - Service Adjustment Procedures
SERVICE ADJUSTMENT PROCEDURES
TIRE INFLATION PRESSURE CHECKM3lFOAC
Check the inflation pressure of the tires. If it is not within the
standard value, make the necessary adjustment.
W
ear indicator
53YJlO
TIRE WEAR CHECKM31FBAB
Measure the tread depth of tires.
Limit: 1.6 mm
(.06 in.)
If the remaining tread depth is less than the limit, replace the
tire.
NOTE
When the tread depth of tires is reduced to 1.6 mm LO6 in.) or
less, wear indicators will appear.
WHEEL RUNOUT CHECKWlFcAB
Jack up the vehicle so that the wheels are clear of the floor.
While slowly turning the wheel, measure wheel runout
with a
dial indicator.
Limit: Radial
1.2 mm (.047 in.)
1 .O mm (.039 in.)
Lateral
1.2 mm (.047 in.)
1 .O mm (.039 in.)
If wheel runout
exceeds the limit, replace the wheel.
TSB RevisionI

338-88 ACTIVE-ELECTRONIC CONTROL SUSPENSION - ~~~%.,~Rment
With voltmeter
!//ii’12A0476
L
edge surface17AOOW(Right
Front) (Left
Rear)
12A0224 J3. When vehicle-height adjustments are made frequently
After stopping the engine, open the hood and allowthe compressor to cool; then restart the engine.
4. When the vehicle is driven on winding roads in the
mountains continuously for 18 minutes or longer.
To protect the return pump from damage, stop the
engine and then restart it.
*: Applicable to 1989 models only.
CHECKING BY ON-BOARD DIAGNOSTIC
1.Regardless of whether or not the alarm light is illuminated,
check the diagnostic output codes at the diagnostic termi-
nal.
2. If a malfunction code is output to the diagnostic terminal, perform the troubleshooting procedures according to the
output code.
NOTE
Diagnostic trouble codes are entered into the memory, even if
the ignition is at the OFF position, so that it is possible to check
for the existence of malfunctions that occurred previously.
NORMAL VEHICLE HEIGHT CHECK AND ADJUST-
MENT
1. Park the vehicle on a flat surface.
2.Measure dimension L (in the illustration) of the rear height
sensor mounting bracket installation location.
Rear height sensor mounting bracket installation
length:
Standard value (L): 314-316 mm (12.36-12.44 in.)
3. If dimension is not within the standard value, loosen the bracket mounting bolt and make the adjustment to within
the standard value.
4.With the vehicle unloaded, start
the engine and let it run for
3 minutes, Then check to be sure that, after the vehicle
height adjustment is completed, the NORM vehicle height
indicator light illuminates (indicating that the vehicle height
adjustment is finished).
5. Measure the distance between the wheel arch and the centre of the axle for both the right front and left rear.
Standard value: A (Front)
381391 mm (15.9-15.4 in.) 6
(Rear)357-367 mm (14.1-14.4 in.)
Caution
Check to be sure that the mounted dimension of the rear height sensor mounting bracket is within the
standard value.
TSB Revision

35-1
SERVICE BRAKES
CONTENTSM35AA-
ANTI-LOCK BRAKING SYSTEM
TROUBLESHOOTING............................

.
15
BRAKE BOOSTER
................................
.
85
BRAKE FLUID PRESSURE SWITCH
..........
.
133
BRAKE LINE
......................................
.
87
BRAKE PEDAL...................................

.
76
ELECTRONIC CONTROL UNIT

......................134
FRONT DISC BRAKE
............................
.
94
G-SENSOR
....................
.
132
HYDRAULIC UNIT
. . . . . . . . . . . . . . . . . . . . . . 121
MASTER CYLINDER.............................
.
81
REAR BRAKE WHEEL CYLINDER...............

.
111
REAR DISC BRAKE..............................

.
114
REAR DRUM BRAKE.........

.
,.................
.
108
SERVICE ADJUSTMENT PROCEDURES.......

.
53
A.B.S. Power Relay Check
.....................
.
74
Anti-lock Braking System (A.B.S.) Check (Checking by the A.B.S. Warning Light) .........
68
Bleeding .........................................
57
Brake Booster Operating Inspection
...........
.
54
Brake Drum Inside Diameter Check
...........
.
67
Brake Fluid Level Sensor Check ................
54
Brake Fluid Pressure Switch Check
.75
Brake Lining and Brake Drum Connection
Check _. _. . _. _. . .67
Brake Lining Thickness Check ..............
.
Brake Pedal Inspection and Adjustment .....
Check Valve Operation Check ...........
.:...
Delay Valve Check
........
.
Flat Battery Remedy .........................
Front Disc Brake Pad Check and
Replacement ..................................
inspection of Hydraulic Unit ..................
Measurement of Wheel Speed Sensor
Output Voltage ...............................
Proportioning Valve Function. Test ...........
Rear Brake Disc Run-out Check .............
Rear Brake Disc Run-out Correction .........
Rear Brake Disc Thickness Check ...........
Rear Disc Brake Pad Check and
Replacement ..................................
Run-out Check ................................ . 67
. 53
54
74
. 75
59
70
. 69
5
6
. 66
. 66
. 66
. 65
. 63
Run-out Correction . . . . . . . . . . .
64
Thickness Check. . . . . . . . . . . . . .
Wheel Speed Sensor Output Voltage Check .
SPECIAL TOOLS.................................
.
11
SPECIFICATIONS................................

.
2
General Specifications
..........................
.
2
Lubricants
......................................
.
11
Sealant and Adhesives
.........................
.
11
Service Specifications
..........................
.
7
Torque Specifications
..........................
.
10
TROUBLESHOOTING............................

.
12
WHEEL SPEED SENSOR.....................

.
126
CAUTION
When servicing brake assemblies or components, do not create dust by san\
ding, grinding or by cleaning
brake parts with a
dry brush or with compressed air. A WATER DAMPENED CLOTH SHOULD BE USED.
Many brake components contain asbestos fibers which can become air-borne\
if dust is created during
service operations. Breathing dust which contains asbestos fibers can ca\
use
seriouj bodily harm.

SERVICE BRAKES - Service Adjustment Procedures35-63
(4) Calculate the drag torque of the disc brake (difference
between measured values in 3 and 4).
Standard value: 70 N (15.4 Ibs.) or less
10. If the disc brake drag force exceeds the standard value,
disassemble piston and clean the piston. Check for corro-
sion or worn piston seal, and check the sliding condition of
the lock pin and guide pin.
Front Disc Brake Rotor Inspection
CAUTION
When servicing disc brakes, it is necessary to exercise caution to keep \
the disc brakes within the allowable service values in order to maintain normal brake operation.
Before re-finishing or re-processing the brake disc surface, the followi\
ng conditions should be checked.
Inspection items
Scratches, rust, saturated lining materialsand wear
Run-out or drift
Change in thickness (parallelism) Inset or warping (flatness) Remarks
lIf the vehicle is not driven for a certain period, the sections of the d\
iscs
that are not in contact with lining will become rusty, causing noise and\
shuddering.
lIf grooves resulting from excessive disc wear and scratches are not re-
moved prior to installing a new pad assembly, there will momentarily
be inappropriate contact between the disc and the lining (pad).
Excessive run-out or drift of the discs will increase the pedal depressi\
on
resistance due to piston knock-back.
If the thickness of the disc changes, this will cause pedal pulsation, s\
hud-dering and surging.
Overheating and improper handling while servicing will cause inset orwarping.
RUN-OUT CHECKM35F5AB
1.Remove the caliper support; then raise the caliper assem-
bly upward and secure by using wire.
2.Inspect the disc surface for grooves, cracks, and rust. Clean
the disc throughly and remove all rust.
3. Place a dial gauge approximately 5 mm
(.2 in.) from the
outer circumference of the brake disc, and measure the
run-out of the disc.
Limit:

Up to 1991 models
0.08 mm (.0031 in.)
From 1992 models
0.07 mm (.0028 in.)

*1989 models
0.10 mm (.0039 in.)
Up to 1991 models 0.08 mm
(0031 in.)
From 1992 models 0.07 mm
(.0028 in.)
NOTE
Tighten the nuts in order to secure the disc to the hub.
1 TSB Revision

ALPHABETICAL INDEX1
A
ABS
Checking by the ABS Warnrng Light................
. 35-68-l
Troubleshooting ...........................
35-l 5-l
ABS POWER RELAY, Chec
k 35-74-l
ACCELERATOR CABLE
Inspection and Adjustment
13-398-l
Inspection and Adjustment ........ 13-329-l
ACCELERATOR SWITCH, Inspection and Adjustment 13-329-I
A/C COMPRESSOR CLUTCH RELAY
On-vehicle Inspection
.............
. 13-285-l
On-vehrcle
Inspection
.........
. 13-83-t
On-vehicle Inspection
......
. 13-176-l
ACTIVE-ECS ON-BOARD DIAGNOSTIC, Check......

. 338-88-I
ACTIVE-ECS RELAY.......................

. 338-141
-I
ACTIVE-ECS SENSOR....

.
...... ............ 338-138-I
ACTIVE-ECS SYSTEM
Checking by Using Alarm Light
.................
. 338-87-I
Operation Check ........................... 338-90-I
AERO PARTS..

.
........................... 51-18-l
AIR CLEANER...............................

. 15-9-I
AIR CLEANER ELEMENT
Inspection and Replacement
....................
. 15-6-l
Maintenance .......................... 00-39-l
AIR COMPRESSOR..........................

. 338-125-I
AIR CONDITIONING SWITCH
Emission control
...........................
.
17-21 -I
Heater, Air
Conditionrng
and Ventilation .............. 55-29-l
On-vehicle Inspection ................. 13-285-l
On-vehicle Inspection
...........
. 13-83-l
On-vehicle Inspection

..........
. 13-176-l
AIR TUBE..............

.
....................... 338-133-I
ALARM LIGHT, Check. ......................... 338-87-I
ALARM SYSTEM, Theft ..........................
54-165-11
ALIGNMENT
Front Wheel, Adjustment .......................
. 33A-5-l
Rear
Wheel, inspection ..................
. 34-23-l
Rear Wheel, Inspection
....................
. 34-5-l
ANTENNA ......................................
54-153-11
ANTI-LOCK BRAKING SYSTEM, Troubleshooting .........
.
35-15-1
ARM
Lower
......................
. 338-103-I
Lower Suspension>......................
.
33A-10-I
Lower
................... 34-28-l
Torsion
................
.
338-l 19-l
Torsion Suspension-FWD>
...................34-l 5-lTrailing
................. 34-31-l
Upper
.................. 34-28-l
AUDIO
SYSTEM................

.
.................
54-l 12-11
AUTO-CRUISE CONTROL. ..........................
. 13-408-I
AUTO-CRUISE CONTROL INDIVIDUAL PARTS, inspection..

. 13-401-I
AUTO-CRUISE CONTROL SYSTEM...................

. 13-332-l
AUTO-CRUISE CONTROL SYSTEM, Inspection..........

. 13-397-l
AUTOMATIC TRANSAXLE, Maintenance ................. 00-43-I
AXLE
Rear, Maintenance
...............................
. 00-45-I
Torsion
........................
.
338-l 19-l
Torsion .....

.
......................... 34-15-l
AXLE HUB
Rear
Disc Brakes> ...................... 27-8-l
Rear CFWD-Rear
Drum Brakes> ................... 27-6-l
AXLE SHAFT ..............................

.
27-17-1
B
BACKLASH. Total, Rear Axle, Check ............
. 27-15-l
BALL JOINT
Rotation Starting Torque Check ...................... 378-8-I
Tie Rod End, Staning Torque Check .................. 37A-15-l
Tie Rod End, Variation Check ....................... 37A-15-l
BALL JOINT SEALS, Maintenance ..................... 00-45-I
BAR
Stabilizer ....................

. 338-106-I
Stabilizer
...................
. 33A-13-l
Stabilizer Suspension-AWD>...............
. 34-37-l
BAROMETRIC PRESSURE SENSOR
On-vehicle Inspection
................
. 13-266-l
On-vehicle Inspection
13-53-l
On-vehicle Inspection
..........
. 13-154-l
BASIC IDLE SPEED
Adjustment
...........................
. 13-245-l
Adjustment
..................... 13-33-l
Adjustment
...................
. 13-133-l
BATTERY.........................................

.
54-2-11
BATTERY, Flat Remedy.
.............................
. 35-75-l
BEARING
Wheel, Adjustment ................

. 338-87-I
Wheel, Adjustment ............. 33A-5-l
BELT
Drive, Compressor, Adjustment
....................
. 55-17-l
Drive (For Water Pump and Generator), Maintenance ..... 00-41-I
Drive, Tension Adjustment ................. 11-61-I
Drive, Tension Adjustment ................. 11-12-l
Seat..........................................

. 52-39-l
Timing ...................... ......... 11-80-I
Timing................................

. 11-34-l
Timing, Maintenance ............................... 00-40-I
Timing, Tension Adjustment ................ 11-10-I
BLEEDING
Clutch
..........................................
. 21-6-l
4ws...........................................

. 370-4-I
Service Brakes. .................................. 35-57-l
Steering ........................................ 37A-22-l
BLOWER..........................................

. 55-32-l
BOOSTER
Brake
.........................................
. 35-85-l
Brake, Operating Inspection ......................... 35-54-l
BOOST METER, On-vehicle Inspection ... 13-311-l
BOOTS, Drive Shaft, Maintenance ....................... 00-45-I
BRAKE
Disc, Front
......................................
. 35-94-l
Disc, Rear.....................................

.
35-l 14-l
BRAKE BOOSTER
...................................
. 35-85-l
BRAKE BOOSTER, Operating Inspection .................. 35-54-l
BRAKE DISC
Front, Run-out Check.
.............................
. 35-63-l
Front, Run-out Correction ........................... 35-64-l
Front, Thickness Check ............................. 35-65-l
Rear, Run-out Check ............................... 35-66-l
Rear, Run-out Correction. ........................... 35-66-l
Rear, Thickness Check............................

. 35-66-l
BRAKE DRUM, tnside
Diameter, Check ................... 35-67-l
BRAKE FLUID LEVEL SENSOR, Check...................

. 35-54-l
BRAKE FLUID PRESSURE SWITCH
AWD-ABS (Up to 1991 Models)
....................
.
35-133-l
AWD-ABS
(Up to 1991 models), Check ...............
. 35-75-l
BRAKE HOSES, Maintenance ........................... 06-45-t
BRAKELINE
........................................
35-87-l

4ALPHABETICAL INDEX
DOHC-Turbo.................................
. 15-31-f
SOHC-8VALVE..................................

.
15-27-t
SOHC-1 GVALVE............................

.
15-28-l
EXHAUST PIPEDOH

C
......................... 15-33-I
SOHC.....................................

.
15-32-l
EXHAUST SYSTEM, Maintenance ..................... 00-45-I
F
FAN MOTOR
Condenser
.............................
.
55-48-l
Radiator...................

.
......... 14-12-I
FEEDER CABLE ..........................
54-l 55-11FENDER................................
.
42-61-t
FILLER DOOR, Fuel Tank.........................

.
42-60-I
FILLER TUBE CAP, Fuel Tank, Inspection...............

.
17-21 -I
FILTER
Engine 011. Maintenance ....................
. 00-41-I
Fuel ........................... 13-327-l
Fuel
....
.
...................
13-I 15-lFuel ........................
.
13-195
FITTINGS, Handling................................
. 55-22-l
FIXED SAS
Adjustment
........................
.
13-250-I
Adjustment
...................
.
13-138-I
FLAT BATTERY, Remedy............................

.
35-75-l
FLOOR CONSOLE................................

.
52-29-l
FLUID
Power Steering, Level Check
...................
. 37A-21-l
Power Steering, Replacement ................. 37A-21-l
Transaxle, Replacement ..................... 23-82-l
FLUID LEVEL, Transaxle, Inspection .................. 23-82-l
FOG LIGHT................

.
......................
54-94-11FOG LIGHT SWITCH................................
.
54-99-114WS, Function Check
..........................
. 37B-6-l
FRONT BRAKE DISC
Run-out Check
...................................
. 35-63-I
Run-out Correction ........................... 35-64-l
Thickness Check .............................. 35-65-l
FRONT DISC BRAKE.................................

. 35-94-l
FRONT DISC BRAKE PAD, Check and Replacement ......... 35-59-l
FRONT DOOR DRIP LINE WEATHERSTRIP 42-112-I
FRONT DOOR GLASS...............................

. 42-80-l
FRONT DOOR HANDLE.........................

. 42-96-l
FRONT DOOR LATCH...

.
......... .......... 42-96-l
FRONT DOOR
MOULDING
........................... 42-112-I
FRONT DOOR REGULATOR........................

. 42-80-I
FRONT DOOR TRIM.................................

. 42-76-l
FRONT DOOR WATERPROOF FILM....................

. 42-76-l
FRONT GRILLE..................................

. 51-12-l
FRONT SEAT,...................................

. 52-35-l
FRONT WHEEL ALIGNMENT Adjustment
.....................
. 338-86-I
Adjustment .................... 33A-5-l
FUEL FILTER
DOHC
.......................................
. 13-327-I
SOHC-8VALVE
.................................
13-l 15-l SOHC-IGVALVE
................................ 13-195-I
FUEL HOSES, Maintenance ............................
00-39-1
FUEL LINE
DOHC-AWD ..................................
.
13-326-l
DOHC-FWD....................................

.
13-324-l
SOHC-8VALVE
................................. 13-113-l
SOHC-1 ~VALVE............................

.
13-l 95-IFUEL PRESSURE
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL PRESSURE SOLENOID ,
On-vehicle Inspection >
FUEL PUMP
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL SYSTEM, Maintenanc

e
FUEL TANK
DOHC-AWD .,.......
DOHC-FW

D
SOHC-8VALVE
SOHC-16VALVE
FUEL TANK FILLER DOO

R
FUEL TANK FILLER TUBE CAP, Inspection
FUEL TANK PRESSURE CONTROL VALVE. 13-312-l
13-102-I
,.....13-I
92-l
13-307-I
......
13-258-l
....... 13-46-l
...... 13-147-l
....... 00-39-l
......
13-322-l
...... 13-318-l
..... 13-109-I
...... 13-195-I
....... 42-60-I
....... 17-21-I
....... 17-21-l
G
GARNISHES
51-13-l
GASKET
Cylinder Head 1 l-73-l
Cylinder Head 1 l-25-l
GAUGE UNIT, Engine Coolant Temperature
14-31-l
GEAR BOX, Power Steering 37A-32-l
GEAR OIL, Level Check
27-15-l
GENERATOR
16-g-11
GLASS
Door, Adjustmen
t
42-52-l
Door, Front 42-80-I
Door, Rear 42-83-l
Quarter Window 42-70-I
Window.............
.._......_...... 42-63-i
Window,Rear
42-72-i
GRILLE,Front
_. _. _.
51-12-l
G-SENSOR
Service Brakes
35-132-l
Output Voltage, Check 336-96-l
H
HANDLE
Door, Front
..........................
.
Door,Rear
...........................
Door Inside, Play Check. ..................
HAZARD SWITCH.........................
.
HEADLIGHTS............................

.
HEADLINING.............................

.
HEATED OXYGEN SENSOR, On-vehicle Inspection
>
...............................
HEATER CONTROL.......................
.
HEATER UNIT............................

.
HEIGHT SENSOR.........................

.
HIGH MOUNTED STOP LIGHT...............

.
42-96-1 42-99-l
42-52-l
54-98-11
54-92-11
52-31-l
13-290-I
55-25-l
55-30-I
338-l
35-l
54-96-11HIGH PRESSURE SWITCH (HIGH-PRESSURE TANK SIDE),Actuation Pressure Check. 338-94-I
16-42-11
42-55-l
42-50-I
54-l 03-11
54-105-11
HIGH TENSION CABLE, Spark Test
HOOD .__...._..._......__._...................
HOOD, Alignment Adjustment .
HOR

N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . HORNRELAY

._.._._....___.........__.._._..___
HOSE
Brake, Maintenance
.
00-45-I